单分散聚苯乙烯微球的制备及影响因素研究

以聚乙烯吡咯烷酮为分散剂，无水乙醇为反应介质，偶氮二异丁腈为引发剂，采用分散聚合工艺，通过优化反应条件，制备出了粒径为5μm单分散（分散系数≤5％）聚苯乙烯微球。所制备的聚苯乙烯微球标准偏差δ＝0．16μm，分散系数ε＝0．02，且具有良好的球形度，表面非常光滑，无破损，无缺损。对影响单分散聚苯乙烯微球的因素进行了研究，结果表明：随着分散稳定剂用量的增加，聚苯乙烯微球的粒径减小；随着单体和引发剂用量的增加，聚苯乙烯微球的粒径增大。分散稳定剂和单体用量是影响聚苯乙烯微球粒径分布的两个主要因素。     

功能高分子微球研究分散聚合法合成μ级聚苯乙烯微球

微米级聚苯乙烯微球广泛用于临床分析、生物医学、胶体研究等领城,亦可作为电子显微镜、光散射、沉降法等测定微小物体绝对长度的基准物、色谱柱填料等。用分散聚合法可以制得微米级单分散聚苯乙烯微球。本文通过对分散聚合条件和配方的研究,以水和醇为分散介质,分子量4000的聚乙二醇为稳定剂,过氧化苯甲酰为引发剂,合成了粒径为3至4μm的单分散聚苯乙烯微球。在分散聚合体系中,随着有机溶剂、单体、引发剂等用量的增加,胶乳粒径增大,粒径分布变宽。随着稳定剂、表面张力调节剂等用量的增加,胶乳粒径减小,粒径分布变窄。有机溶剂种类改变以及聚合反应温度变化,胶乳粒径也发生变化。     

分散聚合法制备单分散交联聚苯乙烯微球

以苯乙烯为单体、二乙烯基苯为交联剂,通过优化反应条件,制备了平均粒径为3.28～9.04 μm的单分散聚苯乙烯微球和平均粒径为6.60 μm的单分散交联聚苯乙烯微球.探讨了单体浓度、引发剂含量、分散稳定剂用量对微球粒径和分散性的影响.热稳定性分析表明:交联聚苯乙烯微球耐热性明显优于线性聚苯乙烯.     

单分散、大粒径聚苯乙烯微球的制备

以聚乙烯基吡咯烷酮为分散剂、偶氮二异丁腈为引发剂、醇／水混合物为分散介质进行了苯乙烯的分散聚合，讨论了初始单体浓度、分散剂用量、引发剂浓度、分散介质组成和反应温度等反应条件对所得聚合物颗粒直径和直径分布的影响．通过大量的试验，筛选出了较为理想的分散聚合的条件及配方，制备出了粒径为４８μｍ的单分散聚苯乙烯微球．然后，以分散聚合所制得的聚合物颗粒为种子，用动力学溶胀法制成了粒径增大近四倍的单分散、大粒径聚苯乙烯微球，并讨论了滴水速度和补加分散剂对溶胀的影响     

分散聚合法制备单分散聚苯乙烯微球

以苯乙烯为单体,偶氮二异丁腈为引发剂,聚乙烯吡咯烷酮为分散稳定剂,在乙醇/水的极性反应体系中,使用分散聚合法制备了聚苯乙烯(PS)微球。研究了制备工艺对微球分子量等远程结构参数的影响。研究结果表明:在适合微球形成的单体用量、引发剂和分散稳定剂的浓度、反应温度、时间和乙醇/水的比例等参数下,克服了以往存在的粒径不均匀、分子量较低、微球表面圆整光洁度较低和产率偏低等主要问题,制备了粒径在1.5~3μm之间、粒径分布1.05~1.08、分子量80×104左右、最高得率达97%、球体表面光洁、球形对称均匀且相互不粘连的单分散PS微球。     

室温沉淀聚合制备单分散聚苯乙烯微球

采用沉淀聚合的方法以乙醇/水为混合溶剂、K_2S_2O_8/NaHSO_3为引发剂,室温下引发苯乙烯聚合制备了单分散的聚苯乙烯(PS)微球.研究了反应时间、引发剂用量、反应溶剂中乙醇与水的比例、搅拌速度对聚苯乙烯微球的收率及形貌、单体转化率的影响.结果表明,聚苯乙烯微球的单体转化率、微球的收率和粒径随着反应时间的延长而增加,反应12 h后趋于稳定;当增加引发剂的用量,聚苯乙烯微球的单体转化率、微球的收率和粒径都有所增加,K_2S_2O_8与Na HSO_3用量分别在≤2.0%和1.3%时,能够得到单分散的聚苯乙烯微球;随着反应介质中水含量的增加,聚苯乙烯微球的单体转化率、微球的收率先增加后降低,单分散性变差,水含量在≤40%能够得到单分散的微球;搅拌速度从600 r/min增加到1200 r/min时,微球粒径、收率与单体转化率几乎没有变化.并初步研究了聚苯乙烯微球的形成机理.     

单分散PS/PAA聚合物微球的研制

以苯乙烯为单体,采用分散聚合法制备了单分散性的聚苯乙烯(PS)微球,然后以PS微球作为种子、丙烯酸(AA)进行无皂种子乳液聚合制备了PS／PAA微球。考察了单体、引发剂、分散剂用量,反应介质极性和交链剂等因素对微球粒径大小及其分布的影响,探讨了分散聚合的反应机理。结果表明,通过改变反应工艺条件,能够制备粒径为1．0～3．0μm、单分散性很好的PS微球;通过无皂种子乳液聚合得到的核壳结构的PS／PAA微球粒径为2．50μm,多分散系数(PI)为0．0325,酸值为10．27mgNaOH／g,其表面带有羧基的特性能进一步扩大应用范围。     

超声辐照分散聚合制备聚苯乙烯纳米微球

以聚乙烯吡咯烷酮作稳定剂,将单体苯乙烯通过超声辐照分散聚合制得聚苯乙烯纳米微球,利用透射电子显微镜观察了微球形态和大小,探讨了温度、引发剂和稳定剂浓度等对聚合反应的影响. 研究结果表明,与常规加热聚合相比,超声辐照分散聚合反应速度快,制备的聚苯乙烯(PS)微球粒径小.在超声辐照分散聚合下,反应1 h的St转化率达到63%,所得PS纳米粒子的平均粒径为80 nm. 随着温度升高分散聚合反应速率增大,稳定剂浓度太大或太小均不利于反应的稳定进行.     

聚苯乙烯单分散微球粒径可控性探讨

在系统研究分散聚合反应中的原料组成(分散稳定剂、单体、引发剂)和反应条件(反应介质极性、反应体系温度、搅拌速度)对所制备的聚合物微球的粒径大小及粒径分布和聚合反应速率影响的基础上,根据各因素的影响效应,优化设计分散聚合的反应条件,成功地制备出1μm~10μm粒径范围内不同粒径级别的微米级单分散聚合物微球,实现了不同粒径大小及粒径分布的微米级单分散聚合物微球制备的控制设计。     

反应条件对聚合物微球粒径及其分布影响

采用分散聚合的工艺制备出了微米级单分散聚苯乙烯微球，并对分散聚合反应的外部影响因素(反应介质极性、反应体系温度、搅拌速度)进行了研究，研究结果表明：随着反应介质极性的增加，聚苯乙烯微球的粒径战小，粒径分布变化不大；随着反应体系温度的增加，聚苯乙烯微球的粒径增大，粒径分布变化不大，在满足粒径和粒径分布要求的前提下，搅拌速度以低速为宜。     

分散聚合与水热处理相结合制备单分散聚苯乙烯微球的研究

将分散聚合与水热处理相结合,以聚乙烯醇为稳定剂,以乙醇和水为分散介质,三羟甲基丙烷三丙烯酸酯为交联剂,一步法成功制备得到不同粒径的单分散交联聚苯乙烯微球.以乙醇/水的比例为50/50的反应体系为基础,研究了聚乙烯醇类型和含量,有机相含量,引发剂浓度,以及水热釜填充量等对所制备的微球形貌的影响,发现聚乙烯醇类稳定剂的分子量的降低和含量的增多倾向于生成黏连的微球;在有交联剂的条件下,不含稳定剂的体系仍能够得到单分散的交联PS微球;有机相含量的增加会导致微球呈现多分散性;而体系中引发剂的含量和反应液在水热釜中的填充量对微球的形貌影响不大.进一步针对水热法的特点分析探讨了一步法成功制备单分散的交联聚苯乙烯微球的原因及其机理.     

Monodisperse polystyrene microspheres prepared by dispersion polymerization with microwave irradiation

Monodisperse polystyrene microspheres with diameters of 200–500 nm were prepared by dispersion polymerization with microwave irradiation with poly(N‐vinylpyrrolidone) as a steric stabilizer and 2,2′‐azobisisobutyronitrile as a radical initiator in an ethanol/water medium. The morphology, size, and size distribution of the polystyrene microspheres were characterized with transmission electron microscopy and photon correlation spectroscopy, and the formed films of the polystyrene dispersions were characterized with atomic force microscopy. The effects of the monomer concentration, stabilizer concentration, and initiator concentration on the size and size distribution of the polystyrene microspheres were investigated. The polystyrene microspheres prepared by dispersion polymerization with microwave irradiation were smaller, more uniform, and steadier than those obtained with conventional heating. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2368‐2376, 2005     

Uniform polymer particles by dispersion polymerization in alcohol

Uniform polystyrene particles in 1–10 μm size range and up to 40% solid contents have been prepared by polymerizing styrene in ethyl alcohol with azo-type initiators and a polymeric stabilizer polyvinylpyrrolidone along with an anionic, nonionic, or comonomeric co-stabilizer. Effects of polymerization parameters, such as monomer concentration, type of co-stabilizer, initiator type and concentration, crosslinking monomer, and diluent on average particle size and size distribution have been studied. Functional groups such as hydroxyl, carboxyl, amine, amide, silane, polydimethylsiloxane, and silacrown have been successfully incorporated onto the particles by copolymerization. A mechanism for particle formation and growth in dispersion polymerization is presented.     

Controllable Preparation of Monodisperse Polystyrene Microspheres with Different Sizes by Dispersion Polymerization

Summary: Monodisperse polystyrene (PS) microspheres with different sizes were prepared by dispersion polymerization in dispersion media of ethanol/water and isopropayl alcohol/water, respectively. The effect of polarity of the dispersion medium, stabilizer and initiator concentration on the average sizes and size range were evaluated. The results show that monodisperse PS microspheres with different sizes could be prepared in dispersion media of ethanol and isopropyl alcohol/water when appropriate initiator and stabilizer concentrations were employed, and the latter is a more appropriate medium to prepare uniform PS microspheres. It was found that the microsphere sizes reduced with increasing water content in the dispersion medium. Furthermore, in isopropyl alcohol/water dispersions, the average sizes decreased with increasing stabilizer concentration.     

苯乙烯/二乙烯基苯在乙醇/乙二醇单甲醚中分散共聚合速率及粒子大小的研究

以乙醇 乙二醇单甲醚 (EOH EGME)为介质 ,羟丙基纤维素 (HPC)为稳定剂 ,偶氮二异丁腈 (AIBN)为引发剂进行了苯乙烯和二乙烯基苯的分散共聚合研究 .制得粒径在 6～ 10 μm范围内的单分散交联聚苯乙烯微球 (CPS) .探讨了不同介质配比 ,以及苯乙烯、二乙烯基苯、引发剂的浓度对微球大小、粒径分布、聚合速率及稳定性的影响 .当苯乙烯和AIBN浓度增加时 ,聚合速率和平均粒子尺寸增加 ,而粒子分布变宽 ,粒子数先增加 ,而后降低 .随着EOH EGME比例的增加 ,平均粒子尺寸增加 ,而分布指数降低 ,稳定剂增加 ,粒子尺寸降低和粒子数增加 ,但对聚合速率及粒子分布影响不太明显 .另外还探讨了单体和交联剂的后滴加法对微球大小、粒径分布的影响     

Preparation of Monodisperse Cationic Microspheres by Dispersion Polymerization of Styrene and a Cation-Charged Monomer in the Absence of a Stabilizer

Cationic polystyrene (PS) microspheres with monodispersity were prepared by dispersion polymerization of styrene and [2-(methacyrloyloxy) ethyl] trimethylammonium chloride (METMAC) in methanol/water system. The effects of METMAC, styrene, and initiator concentration as well as solvent composition on the diameters and size distribution of PS microspheres were systematically investigated. The results indicated that monodisperse cationic PS microspheres could be generated at METMAC concentration less than 2 mol% relative to styrene amount, and too high or low styrene amount was unfavorable to produce cationic PS microspheres. Moreover, it was found that with initiator concentration increasing, the average diameter and the size distribution of cationic PS microspheres also markedly increased. Solvent composition played a significantly important role in the preparation of cationic PS microspheres by dispersion polymerization of styrene and METMAC. Finally, the possible growth and stabilization mechanism of cationic PS microspheres was proposed. The electrostatic repulsion derived from positive charge on the surface of PS microspheres was responsible for the stabilization during dispersion polymerization in the absence of a stabilizer.     

交联剂加入方式对聚苯乙烯微球形貌和分散性能的影响

以醇水混合液为分散介质,偶氮二异丁腈为引发剂,聚乙烯吡咯烷酮为稳定剂,二乙烯基苯为交联剂,采用分散聚合法一步制备了粒径约为1μm的单分散交联聚苯乙烯微球;采用扫描电镜和激光粒度仪等分析微球表面形貌及粒径分布,研究了滴加交联剂开始时间、交联剂浓度、引发剂浓度等对微球形貌和分散性能的影响.结果表明,在实验进行4h时加入交联剂,且交联剂滴加持续时间为2h的条件下,可制得平均粒径为1μm左右的交联聚苯乙烯微球,其具有较好的单分散性和球形度,且表面光滑.     

Dispersion copolymerization of styrene and glycidyl methacrylate in polar solvents

Monodispersed copolymer microspheres consisting of styrene and glycidyl methacrylate have been prepared by dispersion polymerization. The effects of various polymerization parameters on the particle size and size distribution were systematically investigated. The initial solubility parameter of the system had a significant effect on the final particle size and size distribution. With decreasing initial solubility parameter, the particle size increased and the size distribution broadened. The particle size decreased with increasing stabilizer concentration, the amount of styrene in the monomer mixture, and decreasing initiator concentration. Received: 30 September 1998 Accepted in revised form: 10 December 1998