Preparation of poly(vinyl chloride) latexes by polymerization of stabilized monomer droplets

Poly(vinyl chloride) latexes have been prepared by polymerization in micron and submicron sized monomer droplets. Monomer emulsions with excellent long time stability were obtained by diffusional swelling of vinyl chloride monomer into preformed, stable polydisperse pre-emulsions of water-insoluble oils or monodisperse, oligomer styrene seed particles. It was found that the size and size distribution of the final latex particles were determined by those of the parent monomer emulsions. Except for the secondary particles formed during polymerization, the size and size distributions of the latex particles were found to be com-parable to those of the monomer emulsions employed, indicating a complete nucleation of the parent emulsion droplets. The extent of secondary particle formation was found to be very dependent upon the emulsifier concentration as well as on the type and amount of initiator used. © 1995 John Wiley & Sons, Inc.     

苯乙烯RAFT细乳液聚合

活性自由基聚合研究在上世纪90年代取得突破，受到研究者的广泛关注．现今，已形成NMP(Nitroxide-medjated polymerization)、ATRP(Atom transfer radical polymerization)、RAFT(Reversible addition／fragmentation transfer)聚合等3种高效活性自由基聚合体系，其各自的聚合机理已基本探明。     

Miniemulsion polymerization of styrene with liquid polybutadiene as the sole co-stabilizer

A low-molecular-weight liquid polybutadiene (LPB) is employed as the sole co-stabilizer in miniemulsion polymerization of styrene in present work. Results indicate that the LPB can be used as an effective co-stabilizer to retard the diffusional degradation of monomer droplets in miniemulsion system and get stable miniemulsions. When the miniemulsions were initiated, particle formation occurred predominantly by monomer droplet nucleation. Moreover, the effects of various reaction parameters on the polymerization kinetics and the nucleation mechanisms were also investigated. These parameters include the level of LPB ([LPB]) and the concentrations of SDS ([SDS]) and potassium persulfate ([KPS]). It is shown that the polymerization rate indicates little dependence on [LPB], while increases with increasing [SDS] and [KPS]. Competition between droplet nucleation and homogeneous nucleation occur in the course of polymerization, but droplet nucleation becomes more important by increasing [LPB] or decreasing [SDS]. Furthermore, the result that the particle size is rather insensitive to changes in [KPS] provides the most compelling evidence for the dominant droplet nucleation.     

Synthesis of micron-sized polymeric particles in soap-free emulsion polymerization using oil-soluble initiators and electrolytes

Soap-free emulsion polymerization of styrene using oil-soluble initiators and electrolytes was investigated to synthesize micron-sized polystyrene particles. It was clear that an oil-soluble initiator, such as AIBN, worked like a water-soluble initiator in soap-free emulsion polymerization of styrene to prepare monodispersed particles with negative charges, probably because of the polarization of the electron-attractive functional groups decomposed from the initiators and the pi electron cloud of benzene in a styrene monomer. The addition of an electrolyte enabled secondary particles to effectively promote hetero-coagulation for particle growth by reduction of an electrical double layer and prevention of self-growth. Changing the concentration and type of electrolyte enabled us to control the size up to 12 μm in soap-free emulsion polymerization of styrene using AIBN. Conventionally, organic solvents and surfactants have been used to prepare micron-sized polymeric particles, but this method enabled the synthesis of micron-sized polymeric particles in water using electrolytes without surfactants.     

Nanoparticle formation by monomer-starved semibatch emulsion polymerization

Latexes with very small particle size are usually manufactured by microemulsion polymerization. This article explains the preparation of nanolatexes by monomer-starved nucleation in a conventional semibatch emulsion polymerization with a low surfactant/monomer ratio and with no need for a cosurfactant. The semibatch emulsion polymerization reactions started with an aqueous solution of a surfactant and a water soluble initiator. Monomer was added at a fixed rate. The size of particles decreased with decreasing rate of monomer addition. High solids content nanolatexes with particles as small as 25 nm in diameter were produced. Several monomers with different water solubilities were compared. The order of the number of particles in terms of the rate of monomer addition was found to depend on the type of monomer. Water soluble monomers produced more particles due to associated chain transfer to monomer and radical exit. The monodispersity of particles at the end of nucleation increased as the rate of monomer addition decreased. The technique seems to be preferable to microemulsion polymerization, which uses a high concentration of surfactant/cosurfactant and is limited to low monomer holdup.     

Preparation of PEGMA-functionalized latex particles. 1. System styrene/PEGMA

Polymeric particles have been prepared by emulsion polymerization of styrene in presence of poly(ethylene glycol) methacrylate (PEGMA). The influence of the functional monomer concentration on the particle size and particle size distribution was studied. Obtained particles show dramatic change of size with temperature. This thermal sensitivity can be influenced by the amount of the PEGMA grafted onto the particle surface as well as by the presence of crosslinking agents in the reaction mixture. It is assumed that particles have a core-shell structure and the brush-like PEGMA-rich shell layer induces the collapse at elevated temperatures.     

反应原料组成对单分散苯乙烯微球粒径及其分布的影响

采用分散聚合工艺制备微米级单分散聚苯乙烯微球，并对分散聚合反应的内部影响因素(分散稳定剂、助稳定剂、单体、引发剂)进行了研究．结果表明，随着分散稳定剂和助稳定剂用量的增加，聚苯乙烯微球的粒径减小；随着单体和引发剂用量的增加，聚苯乙烯微球的粒径增大．分散稳定剂和单体用量是影响聚苯乙烯微球粒径分布的两个主要内部因素．     

Synthesis of bio-based poly(methacrylates) using SG1-containing amphiphilic macroinitiators by nitroxide mediated miniemulsion polymerization

SG1-based amphiphilic macroinitiators were synthesized from oligoethylene glycol methyl ether methacrylate and 10 mol% acrylonitrile or styrene (as the controlling comonomer) to conduct the nitroxide mediated polymerization of bio-based methacrylic monomers (isobornyl methacrylate (IBOMA) and C13 alkyl methacrylate (C13MA)) in miniemulsion. The effect of the addition of surfactant (DOWFAX 8390), co-stabilizer (n-hexadecane) and different reaction temperatures (80, 90 and 100°C) on polymerization kinetics was studied. We found that the NMP of IBOMA/C13MA using amphiphilic macroalkoxyamines were most effective during miniemulsion polymerization (linear trend of M_n versus conversion and high latex stability) in presence of 2 wt% surfactant and 0.8 wt% co-stabilizer (relative to monomer) at 90°C. The effect of surfactant, co-stabilizer and temperature on particle size during the polymerization was studied and suggested a decrease in initial particle size with the addition of surfactant and co-stabilizer. Finally, the thermal properties of IBOMA/C13MA polymers, prepared by amphiphilic macroinitiators, were examined thoroughly, indicating a T_g in the range of −44°C < T_g < 109°C.     

Preparation of monodispersed polystyrene microspheres uniformly coated by magnetite via heterogeneous polymerization

Composite microspheres of core-shell type were prepared by a seeded polymerization using monodispersed polystyrene seed latex (Ps) combined with an in situ dispersion of magnetite (Fe₃O₄) fine particles. The heterogeneous polymerization was carried out in aqueous dispersions of the Fe₃O₄ particles modified with sodium oleate. All the synthetic processes were carried out in a wet state to avoid serious agglomeration. The morphology of the composite particle and the size distribution were examined to discuss the effects on the polymerization parameters, such as monomer concentration, type and concentration of an initiator, magnetite particle concentration and the method of surface modification of Fe₃O₄.     

无乳化剂乳液聚合法合成单分散大粒径高分子微球的研究

无乳化剂乳液聚合法合成单分散大粒径高分子微球的研究朱世雄杜金环金熹高陈柳生（中国科学院化学研究所北京１０００８０）关键词无乳化剂乳液聚合，单分散，均相成核，低聚物胶束微米级大粒径单分散高分子微球在标准计量、情报信息、分析化学等许多领域都有广泛的...     

Generalizing the polymerization conditions for the production of monodisperse polymeric particles via dispersion polymerization

In this study, the preparation of various methacrylic particles with monodisperse size via dispersion polymerization in polar media was discussed. The effect of various polymerization conditions such as polarity of the medium, monomer, stabilizer, and initiator concentration, polymerization temperature, and initiator type on the size and size distribution of these particles was evaluated. The experimental results showed that, with a decrease in the difference between medium solubility parameter (MSP) and polymer solubility parameter (PSP), stabilizer concentration and with an increase in monomer content size of the particles increased and size distribution of them became broader. The obtained results showed that the particle size and size distribution of various polymers were different functions of initiator concentration. It means that, for the production of monodisperse particles, specific amount of initiator is needed for each type of the polymers. Moreover, it was observed that the size and size distribution of the particles with higher polarity were more sensitive to changing the polarity of the medium, and the size distribution of the particles with lower glass transition temperature (T _g) is more sensitive to changing the stabilizer concentration which is because of less stability of them. Furthermore, to our surprise, the obtained results showed that, in MSP-PSP of 18.5 MPa^0.5, size and size distribution of all types of the particles became equivalent.     

Monodisperse Crosslinked Microsphere Polymer Particles by Dispersion Copolymerization of Glycidyl Methacrylate and Divinylbenzene

Monodisperse polyglycidyl methacrylate (PGMA) microsphere particles crosslinked with divinylbenzene crosslinker were prepared by single-stage dispersion copolymerization in ethanol medium. 1 wt% of DVB was successfully incorporated due to the costabilizing effect of GMA as a surface-active monomer. This behavior may indicate that the fast formation of stable primary particle leads to monodispersity. The average particle sizes and the particle size distributions increased with the DVB crosslinker concentration. The effects of two different variables (initiator concentration, crosslinker concentration) on the rate of dispersion copolymerization have been investigated. With the initiator concentration, the polymerization procedure mainly depended on the dual natures of general dispersion polymerization, in the crosslinked state. Up to 1 wt% DVB, the particle growth was controlled by the monomer diffusion from the continuous phase into the particle phase.     

Synthesis and characterization of polyacrylonitrile nanoparticles by dispersion/emulsion polymerization process

Polyacrylonitrile nanoparticles in sizes ranging from approximately 35 to 270 nm were prepared by dispersion/emulsion polymerization of acrylonitrile in a continuous aqueous phase in the presence of potassium persulfate as initiator and various alkyl-sulfate and sulfonate surfactants. The influence of various polymerization parameters (e.g., concentration of monomer and initiator, type and concentration of surfactant, temperature and time of polymerization, ionic strength, pH and co-solvent concentration) on the properties (e.g., size and size distribution, yield, stability, etc.) of the particles has been investigated. The polymerization of acrylonitrile may occur in two major locations: in the aqueous continuous phase (dispersion polymerization) and/or within the surfactant micelles (emulsion polymerization). A discussion concerning the role of these two mechanisms under different conditions, including comparison with previous literature, is also presented. Surface and bulk characterizations of the particles were performed by methods such as transmission and scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, zeta potential, and gravimetric measurements.     

Precipitation polymerization in acetonitrile and 1‐propanol mixture: synthesis of monodisperse poly(styrene‐co‐divinylbenzene) microspheres with clean and smooth surface

Precipitation polymerization of styrene (St)–divinylbenzene (DVB) has been carried out using acetonitrile/1‐propanol mixture as the reaction media and 2,2′‐azobisisobutyronitrile (AIBN) as initiator. Monodisperse micron‐sized poly(St‐co‐DVB) microspheres with clean and smooth surface were synthesized in the absence of any stabilizing agent such as surfactants or steric stabilizers. The effects of various polymerization parameters such as 1‐propanol fraction in the reaction media, initiator and total monomer concentration, DVB content, polymerization time and polymerization temperature on the morphology, particle size and size distribution were investigated. It was found that smoothly shaped stable particles were obtained when less than 70 vol% of 1‐propanol was used in the media. The particle size increased with the AIBN concentration, whereas the change of uniformity was less obvious. Monodisperse microspheres were obtained when the total monomers loading ranged from 0.5 to 3 vol%. The particle diameter ranged from 2.73 to 1.87 µm with an increasing DVB content and the uniformity was enhanced. In addition, the yield of microspheres increased with the increasing total monomer, initiator, and DVB concentration and polymerization time. Copyright © 2010 John Wiley & Sons, Ltd.     

Emulsion polymerization of acrylonitrile. Part II. Mechanism of emulsion polymerization of acrylonitrile

The mechanism of emulsion polymerization of acrylonitrile has been studied by measuring by dilatometry and electron microscopy the adsorption of monomer into polymer particles and polymerization characteristics such as rate, degree of polymerization, the growth of the particle during polymerization, and the degree of dispersion. In the emulsion polymerization of acrylonitrile, new particles are formed during polymerization at a rate which is proportional to the rate of polymerization and the ratio of unreacted monomer. The total amount of monomer adsorbed on or in the polymer particles is rather small, but the concentration on or in the polymer particles is sufficiently high and proportional to the monomer concentration in aqueous phase. The polymerization proceeds concurrently on or in the polymer particles and in aqueous phase, but the three loci may be continuous rather than discrete. A reaction scheme is introduced here which shows the coexistence of polymerizations on or in the polymer particles and in the aqueous phase.     

Hydrophilic magnetic polymer latexes. 2. Encapsulation of adsorbed iron oxide nanoparticles

The encapsulation of seed polymer particles coated by anionic iron oxide nanoparticles has been investigated using N-isopropylacrylamide as a main monomer, N,N-methylene bisacrylamide as a crosslinking agent, itaconic acid as a functional monomer and potassium persulfate as an anionic initiator. The magnetic latexes obtained have been characterized with regard to particle size, iron oxide content and electrophoretic mobility. All these properties have been examined by varying several polymerization parameters: reaction medium, monomer(s) and crosslinking agent concentrations, nature of seed latexes and type of polymerization (batch versus shot process). The magnetic content in the polymer microspheres strongly depends on the polymerization procedure (i.e., encapsulation process) and varies between 6 and 23 wt%, and monodisperse magnetic polymer particles were obtained. Received: 28 December 1999 Accepted in revised form: 15 June 1999     

Effect of monomer water solubility on cationic microemulsion polymerization of three components (water,surfactant, and monomer)

Here, we present the oil/water (O/W) microemulsion polymerization in three‐component microemulsions of n‐butyl acrylate, ethyl acrylate, and methyl acrylate, monomers with similar chemical structures but different water solubilities using the cationic surfactant dodecyl trimethyl ammonium bromide. The effects of monomer water solubility, initiator type and initial monomer concentration on the polymerization kinetics were studied. Reaction rates were high with final conversions between 70 and 98% depending on the monomer and reaction conditions. The final latexes were bluish, with a particle size ranging between 20 and 50 nm and polymer with molar masses in the order of 10⁶ g mol^?1. Increasing monomer water solubility resulted in a slower reaction rate, larger particles and a lower number density of particles. A higher reaction rate, larger average particle size and higher particle number density were obtained by increasing the monomer concentration. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Emulsifier-free emulsion copolymerization of styrene and butyl acrylate. II. Kinetic studies in the presence of ionogenic comonomers

Batch emulsifier-free copolymerizations of styrene (S) and butyl acrylate (BuA) have been performed for a S/BuA weight ratio = 50/50 in the presence of two types of functional comonomers [methacrylic acid (MAA) at different pHs] or potassium sulfopropylmethacrylate (SPM) and two initiators [potassium persulfate or 4–4′azobiscyanopentanoic acid (AZO)]. The use of AZO/MAA system results in the formation of polymer particles with only surface carboxylic end groups. The particle size of the final latexes can be adjusted with the MAA concentration, provided the polymerization is carried out at pH > 6.5. However, the higher the MAA concentration, the sooner the polymerization levels off in conversion. With the K₂S₂O₈/SPM system, particles bearing only sulfate and sulfonate groups are produced and the polymerization is complete. In that case, the particle size of the final latexes is smaller than with the previous system and 30% of the SPM is fixed on the particle surface, instead of 10% with MAA. Using SPM, a too high functional monomer concentration results in the latex destabilization caused by the formation of a large amount of polyelectrolytes. Kinetic studies indicate that most of the functional monomer is incorporated onto the particle surface during the last 30% conversion of the polymerization. A tentative explanation of such a behavior is discussed, based on the existence of two polymerization loci in the latex system.     

Synthesis and characterization of new flame-retardant microspheres by dispersion polymerization of pentabromobenzyl acrylate

New flame-retardant nano/micro particles of sizes ranging between 0.06 ± 0.01 and 1.70 ± 0.23 μm were formed by dispersion polymerization of the pentabromobenzyl acrylate monomer (PBBA) in methyl ethyl ketone as a continuous phase. The effect of various polymerization parameters, e.g., monomer concentration, initiator type and concentration, stabilizer concentration and crosslinker monomer concentration, on the size, size distribution and polymerization yield of the produced poly(pentabromobenzyl acrylate) particles has been elucidated. Poly(pentabromobenzyl acrylate)/polystyrene (PPBBA/PS) nano/micro blends of the contents of different PPBBA particles were prepared by mixing the PPBBA particles with a PS solution in methylene chloride, followed by evaporation of the methylene chloride from the mixture. The thermal stability of these blends was also studied.     

Miniemulsion copolymerization of styrene–methyl methacrylate

Miniemulsion copolymerization of 50 : 50 weight fraction of styrene–methyl methacrylate monomer, using hexadecane as the cosurfactant, was carried out in both unseeded and seeded polymerizations. Effects of the hexadecane concentration and the ultrasonification time on the conversion–time curves and particle size of the final latex were investigated for unseeded polymerization. The kinetic and particle size distribution results showed that an increase in hexadecane concentration and ultrasonification time cause faster polymerization rate and smaller particle size. The mechanism of mass transport from miniemulsion droplets to polymer particles was also investigated for seeded polymerization. For this purpose a monomer miniemulsion was mixed with a fraction of a previously prepared miniemulsion latex particles prior to initiation of polymerization, using residual oil-soluble initiator in the seed latex. The concentration of hexadecane and a water-insoluble inhibitor (2,5 di-tert-butyl hydroquinone) in the miniemulsions were the main variables. Seeded polymerizations were also carried out in the presence of miniemulsion droplets containing a water-insoluble inhibitor and water-soluble initiator. The inhibitor concentration and the agitation speed during the course of polymerization were the experimental variables. The kinetic and particle size results from these seeded experiments suggested that collision between miniemulsion droplets and polymer particles may play a major role in the transport of highly water-insoluble compounds.