沉淀铁费托合成催化剂焙烧工艺的优化研究

通过DOE实验设计对沉淀铁费托合成催化剂焙烧过程进行了优化,并给出了焙烧过程的分子模拟与粒子长大模型。结果表明,随着焙烧温度的升高和焙烧时间的延长,催化剂的孔容减小,堆比及骨架密度增加,耐磨性改善。BET表面与磨耗的变化趋势一致,即比表面积越小磨耗越小;磨耗与密度成线性反比关系,密度越高磨耗越小。通过焙烧工艺的优化,可调变Cu、Si通过O原子与Fe原子的键合作用及催化剂的粒子粒径,得到较高F-T活性且稳定性好的沉淀铁催化剂。在该实验中,优化的焙烧温度为560℃。     

Influence of final calcination temperature and calcium addition on the properties of titania-based sulfur recovery catalysts

Compared to traditional alumina Claus catalysts, titania based sulfur recovery catalysts demonstrate improved initial activity for the recovery of elemental sulfur from both hydrogen sulfide and sulfur dioxide and are less prone to aging by sulfation. The influence of the preparation mode on the properties of titania catalysts is studied in detail: With increasing calcination temperature, surface area drastically decreases, whereas mechanical strength goes through a minimum, with only minor modifications of total pore volume and catalytic activity. Addition of calcium during catalyst preparation hinders the loss of mechanical properties while allowing a higher calcination temperature. Hydrothermal aging of such catalysts is therefore limited during operation in the plant.     

钴负载量和焙烧温度对F-T合成用Co/Al_2O_3催化剂活性的影响

对用于F T合成制液态烃的Co/Al2 O3 催化剂进行了程序升温还原研究 ,确定了合适的还原活化温度 (约6 0 0～ 80 0K) ,同时考察了钴负载量和焙烧温度对催化剂活性的影响 .结果表明 ,钴负载量和焙烧温度对C5+ 收率的影响十分显著 .用CODEX优化软件对钴负载量和催化剂焙烧温度进行了优化 .结果表明 ,比较理想的钴负载量为 11 6 % ,焙烧温度为 6 5 1K .XRD测试结果表明 ,在较高温度焙烧的催化剂由于易生成CoAl2 O4 尖晶石 ,导致催化剂的活性显著降低     

Catalysis of SO42--ZrO2/TiO2 nanometer solid superacid

Superacid catalyst SO42--ZrO2/TiO2 was applied in esterification of Acetic Acid and Butanol. The particle size of ZrO2 in the catalyst was about 12.5 nm. In catalyst preparation conditions, the effect factor order on catalytic activity is H2SO4 concentration ＞ calcination temperature ＞ ZrO2 supported content. The optimum preparation condition is as follows: ZrO2 content 3.5g/g; calcination temperature 600℃, and H2SO4 concentration 0.5mol/L. The catalytic activity is 96.5 vol%.SO42-/MxOy solid superacid is a kind of green catalyst, whose application perspective is bright. In this paper, SO42--ZrO2/TiO2 solid superacid was prepared with nanometer compound carrying method. The acidic strength of catalysts was measured with the following Hammett indicators, 2,4-dinitrofluorobenzene (H0=-14.52) and p-nitrochlorobenzene (H0=-12.70). Catalytic activity was evaluated with esterification reaction of Acetic Acid and Butanol. Reaction temperature was at 105℃, and reaction time was only 1h. The conversion rate of Acetic Acid was analyzed by a gas chromatograph (GC-14C SHIMADZU in Japan)The experimental results showed that H2SO4 concentration had more influences on catalytic activity than other two factors, calcination temperature and ZrO2 supported content. Since sulfur absorbed on the surface of metal oxides is necessary to the acidity of SO42-/MxOy solid superacid,H2SO4 concentration in impregnation solution is needed enough high. But, it can't be too much high,otherwise, Zirconium sulfate formed on the catalyst surface will be harmful influences on catalytic activity. In researched cover, 0.5mol/L H2SO4 concentration is the most suitable, and the catalyst prepared with this concentration has very strong acidity.The optimum preparation condition is as follows: ZrO2 content 3.5g/g; calcination temperature 600℃, and H2SO4 concentration 0.5mol/L. In the catalyst prepared with above conditions, the acidic strength (H0) of the catalyst is smaller than ＜-14.52, and catalytic activity is 96.5 vol%. When it was re-used in esterification reaction, catalytic activity decreased gradually with re-used times increasing(seen in Table 1). But after catalyst is used repeatedly up to five times, catalytic activity (84.3 vol %)is still higher than that of H2SO4 catalyst.The X-ray diffraction patterns showed that ZrO2 supported in TiO2 belonged tetragonal zirconia phases. Through the calculation of Scherrer formula, the particle size of ZrO2 in the catalyst is about 12.5 nm. After SO42- promoted nanometer ZrO2/TiO2 compound carrier, the diffraction peaks of tetragonal zircoma become broader and the strength weaker. It shows that adding SO4 ions restrains the crystallization of ZrO2, diminishes the size of particles. This might be why SO42--ZrO2/TiO2 has high catalytic activity and stability in acidic catalysis reaction.     

Influence of alkali metal doping on surface properties and catalytic activity/selectivity of CaO catalysts in oxidative coupling of methane

Surface properties （viz. surface area, basicity/base strength distribution, and crystal phases） of alkali metal doped CaO （alkali metal/Ca= 0.1 and 0.4） catalysts and their catalytic activity/selectivity in oxidative coupling of methane （OCM） to higher hydrocarbons at different reaction conditions （viz. temperature, 700 and 750 ℃; CH4/O2 ratio, 4.0 and 8.0 and space velocity, 5140-20550 cm^3 ·g^-1·h^-1） have been investigated. The influence of catalyst calcination temperature on the activity/selectivity has also been investigated. The surface properties （viz. surface area, basicity/base strength distribution） and catalytic activity/selectivity of the alkali metal doped CaO catalysts are strongly influenced by the alkali metal promoter and its concentration in the alkali metal doped CaO catalysts. An addition of alkali metal promoter to CaO results in a large decrease in the surface area but a large increase in the surface basicity （strong basic sites） and the C2＋ selectivity and yield of the catalysts in the OCM process. The activity and selectivity are strongly influenced by the catalyst calcination temperature. No direct relationship between surface basicity and catalytic activity/selectivity has been observed. Among the alkali metal doped CaO catalysts, Na-CaO （Na/Ca = 0.1, before calcination） catalyst （calcined at 750 ℃）, showed best performance （C2＋ selectivity of 68.8% with 24.7% methane conversion）, whereas the poorest performance was shown by the Rb-CaO catalyst in the OCM process.     

焙烧温度对含Mg助剂的铁基催化剂F-T合成反应性能的影响

采用连续共沉淀和喷雾干燥技术相结合的方法制备了Mg助剂的Fe/Cu/K/SiO2催化剂,采用N2物理吸附、XRD、MES 和H2-TPR等表征手段,考察了焙烧温度对催化剂比表面积、体相结构和还原性能的影响。结果表明,随着焙烧温度的升高,催化剂的比表面积降低,平均孔径增大,体相中α-Fe2O3晶粒逐渐增大,催化剂变的越来越难还原,其结构更加稳定。在H2/CO （摩尔比）= 2.2、250 ℃、2.0 MPa和2 000 h－1于固定床反应器考察了焙烧温度对该催化剂F-T合成反应性能的影响,结果表明,随着焙烧温度的升高,催化剂的F-T合成反应活性降低,在运行过程中反应活性逐渐增加直至达到平稳,但达到平稳所需的诱导期越来越长;提高焙烧温度使烃产物分布向重质烃方向转移,有利于降低CH4的选择性,促进重质烃的生成。     

制备条件对Au/LaCoO_3催化氧化CO性能的影响

采用溶胶-凝胶法制备了钙钛矿型复合氧化物LaCoO_3, 并用沉积-沉淀法(DP法)制备了Au/LaCoO_3催化剂. 考察了制备条件对催化剂催化氧化CO活性的影响. 结果表明, 制备过程中, 溶液pH、 pH调节顺序及催化剂焙烧温度对催化剂活性均有一定影响. Au/LaCoO_3催化剂的最佳制备条件为: 沉积过程中在HAuCl4溶液中先加入载体后, 再调节溶液pH=8, 得到的催化剂经250 ℃焙烧后可提高催化剂稳定性.     

氧化铈气凝胶担载氧化铜催化剂上的一氧化碳氧化

 以一氧化碳氧化为探针反应,考察了氧化铈气凝胶担载氧化铜催化剂的催化活性,研究了催化剂中氧化铜的含量、载体及催化剂的焙烧温度对催化剂活性的影响．结果表明,氧化铈气凝胶担载的氧化铜催化剂对一氧化碳氧化反应呈现出高催化活性,适当温度下焙烧载体及催化剂有利于提高催化剂的催化活性;随着催化剂中氧化铜含量的增加,一氧化碳完全转化的温度降低,但当w（CuO）＞12％时,过量的氧化铜以体相形式而不是以高分散形式存在,对催化剂活性的影响很小．     

焙烧温度对K改性Ag-Fe/ZnO-ZrO2催化剂结构和CO加氢合成低碳混合醇醚性能的影响

采用并流共沉淀法在不同焙烧温度下制备K改性Ag-Fe/ZnO-ZrO₂催化剂,考察不同焙烧温度对催化剂CO加氢合成低碳混合醇醚反应性能的影响。通过N₂物理吸附(N₂-adsorption)、X射线衍射(XRD)、氢气程序升温还原(H₂-TPR)、一氧化碳程序升温脱附(CO-TPD)等手段对催化剂进行表征。结果表明,250 ℃焙烧的催化剂,由于焙烧温度较低,表面尚未形成足够多的活性位,未能达到最佳的催化性能;300 ℃焙烧的催化剂,其CO转化率最高、醇醚选择性较高,醇醚时空产率达到最大值。随着焙烧温度进一步升高,CO转化率逐渐降低,醇选择性先降低后增大,二甲醚(DME)选择性逐渐增大,醇醚时空产率逐渐降低。催化剂性能主要与其比表面积、还原性能、所含银铁复合物分散度及CO吸脱附性能有关,即比表面积较大、易于被还原、银铁复合物分散度较高以及较多的CO吸脱附活性位,有利于催化剂CO加氢转化。催化剂表面活性位对CO的非解离吸附强度降低,有利于醇醚产物的生成;而对CO的解离吸附强度增强,则不利于烃类产物的生成。     

Effect of Calcination Temperature and Pretreatment with Reaction Gas on Properties of Co/γ‐Al2O3 Catalysts for Partial Oxidation of Methane

The effects of calcination temperature and feedstock pretreatment on the catalytic performance of Co/γ‐Al₂O₃ catalysts were studied for partial oxidation of methane (POM) to synthesis gas, with emphasis on the role of feedstock pretreatment. The physicochemical properties of the catalysts were characterized by N₂ adsorption, X‐ray diffraction (XRD), transmission electron microscopy (TEM), H₂ temperature‐programmed reduction (H₂‐TPR), and Raman spectroscopy. The results showed that the pretreatment of the catalyst by reaction gas significantly improved the catalytic activity and stability for the POM reaction. On the other hand, the effect of calcination temperature was less significant. Although the initial activity was increased by an increased calcination temperature, the catalyst without the feedstock pretreatment suffered a rapid deactivation. The reaction‐atmosphere pretreatment was revealed as a process that mainly modified the surface structure of the catalyst. In that process, the formation of a CoAl₂O₄‐like compound led to high Co metal dispersion after reduction, and the transformation of the carrier into α‐Al₂O₃ occurred over the catalyst surface. Both the high dispersion of cobalt and the presence of α‐Al₂O₃ surface phase were assumed as the important factors resulting in an excellent catalytic performance in terms of high activity and high stability.     

焙烧温度对Ni/CaO-Al2O3结构及其催化重整性能的影响

采用共沉淀法制备了一系列具有类水滑石结构前驱体的Ni/CaO-Al₂O₃复合催化剂，考察了制备过程中焙烧温度对复合催化剂结构及性能的影响。结果表明，焙烧温度可调控活性组分Ni与载体之间的相互作用力，进而调变复合催化剂的比表面积、活性组分Ni的颗粒粒径。当焙烧温度为700 ℃时，Ni与载体之间相互作用力适宜，复合催化剂具有最大的比表面积（21.42 m²/g）和最小的Ni颗粒粒径（19.51 nm）；该复合催化剂在CO₂吸附强化CH₄/H₂O重整制氢过程中可得到98.31%的H₂浓度和94.87%的CH₄转化率，循环10次后，H₂浓度仍能保持在97.35%以上。这是因为大的比表面积为反应提供了更多的活性位点，利于CO₂吸附过程的强化，而小的Ni颗粒粒径提高了复合催化剂的抗烧结能力。     

镧掺杂硫酸钛的酸性及催化缩酮活性

以La2O3为镧源,硫酸钛掺杂镧后经高温焙烧制得一类稀土改性固体酸.用DTA,XRD表征催化剂结构,用吸附吡啶的FT-IR表征其表面酸性,由Hammett指示剂来测定酸强度,以正丁胺定量分析催化剂表面Bronsted酸和Lewis酸酸量;用环己酮与乙二醇缩酮化反应表征其酸催化性能.结果表明:催化剂表面同时存在B酸和L酸中心,且B/L酸量比与焙烧温度、镧的含量呈现较好的线性关系;在缩酮化反应中具有良好的催化活性,在300～600℃的实验范围内,催化活性随灼烧温度的升高而降低,随镧含量的增加而升高,兼有B酸和L酸的催化剂具有更好的催化活性.催化剂易回收和再生,反应后处理简单,无废酸排放,可重复使用多次,该固体酸是一种环境友好催化剂.     

碳掺杂的二氧化钛纳米管的制备及其可见光催化性能

以尿素作为碳元素前驱体对TiO2纳米管进行掺杂,采用比表面积测定、X射线衍射、透射电子显微镜、能量色散X射线荧光光谱、X射线光电子能谱、固体漫反射紫外-可见吸收光谱和荧光光谱对产物进行了表征。 结果表明,以尿素作为前驱体可制备C掺杂的TiO2纳米管,C掺杂后,TiO2纳米管的可见光催化活性明显提高。 此外,研究了C掺杂量、煅烧温度、催化剂用量和pH值对TiO2纳米管光催化降解活性的影响,发现当C的掺杂量为5.3%、催化剂用量为1.5 g/L、溶液的pH值为5时,在其催化作用下,可见光光照3 h后罗丹明B的降解率可达到91%。     

ZnCr基催化剂煅烧温度对异丁醇合成性能的影响

研究了煅烧温度对ZnCr基催化剂合成异丁醇性能的影响。结果表明,随着煅烧温度的升高,催化剂的活性和产物分布都发生了较大的变化。催化剂在较低的温度下煅烧,液相产物中醇主要是甲醇和异丁醇;在较高的温度下煅烧,液相产物醇的分布符合A-S-F方程。用BET、XRD、H₂-TPR、XPS等技术手段对催化剂织构参数、体相结构、还原性能、表面组成进行表征。结果表明,在300℃煅烧时,催化剂中的ZnO和Cr₂O₃未完全形成非计量尖晶石Zn_xCr_2/3(1-x)O;400℃煅烧时,催化剂中形成了最多量非计量尖晶石Zn_xCr_2/3(1-x)O;当煅烧温度高于400℃时,随着煅烧温度进一步升高,非计量尖晶石Zn_xCr_2/3(1-x)O逐步发生了分解,生成了更多量的ZnO和Cr₂O₃,导致催化剂的活性随之下降。进一步证明了非计量尖晶石Zn_xCr_2/3(1-x)O是该催化反应活性相。     

焙烧温度对 Pd/Al2O3 催化剂上甲烷燃烧反应性能的影响

 考察了载体与催化剂焙烧温度对 Pd/Al2O3 催化剂上低浓度甲烷催化燃烧反应性能的影响. 采用 X 射线衍射、透射电镜、N2 物理吸附、NH3 程序升温脱附和 O2 程序升温氧化等手段对载体和催化剂进行了表征. 结果表明, 焙烧温度对催化剂活性及稳定性的影响显著. 随着载体焙烧温度的升高, Al2O3 的比表面积、物相结构、酸中心的数量及强度明显改变, 相应的 Pd/Al2O3 催化剂中载体与 Pd 的相互作用减弱, Pd 分散度降低. 当载体焙烧温度为 1 100 °C, Pd/Al2O3 焙烧温度为 200 °C 时, 所得催化剂在 260 h 的连续反应中, 甲烷转化率始终维持在 99%以上.     

焙烧温度对合成低碳醇用Cu/Mn/Ni/ZrO2催化剂性能的影响

 研究了焙烧温度对合成低碳醇用Cu／Mn／Ni／ZrO2催化剂结构及催化性能的影响．随着焙烧温度的升高，催化剂的催化活性和产物分布都发生较大的变化．催化剂在较低的温度下焙烧，低温下反应液相产物的分布符合S－F方程；反应温度升高时，液相产物中主要是甲醇和异丁醇；在高温下焙烧的催化剂，其催化活性较低，但即使在较低的反应温度下，异丁醇在液相高级醇（C2＋OH）中也是主要的产物．结合其他的一些反应结果与XRD，BET，TPR及EXAFS等表征结果，认为焙烧温度使催化剂的结构发生了较大的变化，进而影响催化剂各组分之间的相互作用，从而使催化剂对合成低碳醇反应表现出不同的催化性能．     

等离子体引入方式对强化制备二氧化碳重整甲烷反应的Ni/γ-Al2O3催化剂的影响

采用等离子体技术强化制备了Ni/γ-Al2O3催化剂, 以CO2重整CH4为模型反应考察了等离子体引入方式对催化剂性能的影响, 并采用H2-TPR, BET, CO2-TPD, XRD, CO2-TPSR, TGA及XPS技术对催化剂进行了表征. 研究结果表明, 与常规焙烧的催化剂相比, 在氢气还原过程前引入氮气等离子体处理能有效提高催化剂的低温反应活性. N2气等离子体处理使前驱体中的硝酸盐能在温和条件下分解, 并使催化剂具有较强的还原能力和较大的比表面积. 先进行N2气等离子体处理再进行H2气还原的催化剂, 其活性组分的分散度显著提高, 对CO2的吸附量也明显增加, 并且反应后催化剂上的积炭量比常规催化剂上的显著降低, 形成比较单一的碳物种.     

Synthesis of dypnone by solvent free self condensation of acetophenone over nano-crystalline sulfated zirconia catalyst

Nano-crystalline sulfated zirconia catalyst, prepared by two-step sol–gel method, has been studied for the solvent free self condensation of acetophenone to dypnone. The influence of calcination temperature on the structural, textural and catalytic activity of sulfated zirconia has been analyzed. The surface acidity along with the structural and textural features of the catalyst influenced its activity. The conversion of acetophenone was found to be effected by the variation in the reaction and calcination temperature, however, the dypnone selectivity was not affected much. The catalyst calcined at 650 °C, showed maximum dypnone selectivity of 92% with 68.2% acetophenone conversion at 170 °C after 7 h. The catalyst was reused up to five cycles with marginal decrease in acetophenone conversion, however, without losing its selectivity for dypnone.     

Co/Hβ催化剂上N_2O的分解性能研究

采用浸渍法制备了Hβ分子筛负载钴氧化物催化剂。考察了催化剂焙烧温度和钴负载量对催化剂催化分解N2O活性的影响,并采用XRD、NH3-TPD、H2-TPR、SEM等手段对催化剂的理化性质进行表征。结果表明,催化剂中的钴物种主要以Co3O4尖晶石型形态存在;催化剂焙烧温度显著影响其酸性和酸量及氧化还原性能,焙烧温度达到700℃后,催化剂中有难还原的Co-Al-O物种生成。焙烧温度和钴负载量对催化剂的催化活性均有影响,焙烧温度为600℃、钴负载量为10%~15%的催化剂催化活性好,N2O分解温度低,t10、t50和t95分别为325~329℃、364~367℃和406~408℃。     

焙烧温度对甲硫醇催化剂K_2WO_4/Al_2O_3结构和性能的影响

研究了焙烧温度对溶胶-凝胶法制备的甲硫醇催化剂K2WO4/Al2O3的表面结构和催化性能的影响.表征结果显示,K2WO4在Al2O3上分散得较好,在450和550oC焙烧的催化剂颗粒大小均匀,无明显团聚现象.随着焙烧温度的升高,催化剂的比表面积减小,表面钨物种与Al2O3的相互作用减弱,与碱物种的相互作用增强,酸碱强度降低.K2WO4/Al2O3表面不含质子酸.催化剂活性与其比表面积及表面的共轭酸碱对密切相关.评价结果表明,在550oC焙烧而制得的催化剂活性最高.