A Critical Assessment of the Specific Role of Microwave Irradiation in the Synthesis of ZnO Micro‐ and Nanostructured Materials

A rapid, microwave‐assisted hydrothermal method has been developed to access ultrafine ZnO hexagonal microrods of about 3–4 μm in length and 200–300 nm in width by using a 1:5 zinc nitrate/urea precursor system. The size and morphology of these ZnO materials can be influenced by subtle changes in precursor concentration, solvent system, and reaction temperature. Optimized conditions involve the use of a 1:3 water/ethylene glycol solvent system and 10 min microwave heating at 150 °C in a dedicated single‐mode microwave reactor with internal temperature control. Carefully executed control experiments ensuring identical heating and cooling profiles, stirring rates, and reactor geometries have demonstrated that for these preparations of ZnO microrods no differences between conventional and microwave dielectric heating are observed. The resulting ZnO microrods exhibited the same crystal phase, primary crystallite size, shape, and size distribution regardless of the heating mode. Similar results were obtained for the ultrafast preparation of ZnO nanoparticles with diameters of approximately 20 nm, synthesized by means of a nonaqueous sol–gel process at 200 °C from a Zn(acac)₂ (acac=acetylacetonate) precursor in benzyl alcohol. The specific role of microwave irradiation in enhancing these nanomaterial syntheses can thus be attributed to a purely thermal effect as a result of higher reaction temperatures, more rapid heating, and a better control of process parameters.     

Microwave synthesis of zinc sulfite and porous zinc oxide microrods

ZnSO(3) microrods with uniform size and shape can be prepared under microwave irradiation at much higher speed than a conventional heating bath, usually in minutes. The annealing of ZnSO(3) microrods produced porous ZnO microrods with pore size between 50-200 nm.     

Investigation of the formation of CuInS2 nanoparticles by the oleylamine route: comparison of microwave-assisted and conventional syntheses

The formation of copper indium disulfide nanoparticles via the oleylamine route using copper iodide, indium chloride, and elemental sulfur has been investigated by applying conventional thermal heating as well as microwave irradiation. Oleylamine thereby acts as a capping ligand as well as a solvent. In an initial set of experiments, the onset of the reaction was determined to be around 115 °C by an in situ X-ray study using Synchrotron radiation. Using comparatively low synthesis temperatures of 120 °C, it is already possible to obtain nanoparticles of 2-4 nm with both heating methods but with irregular shape and size distribution. By applying higher temperatures of 220 °C, more crystalline and larger nanoparticles were obtained with slight differences in crystallite size and size distribution depending on the synthesis route. The size of the nanoparticles is in the range of 3-10 nm depending on the heating time. Using microwave irradiation, it is possible to obtain nanoparticles in only 90 s of total synthesis time. Control experiments to probe a nonthermal microwave effect were carried out ensuring an identical experimental setup, including the heating profile, the stirring rate, and the volume and concentration of the solutions. These experiments clearly demonstrate that for the preparation of CuInS(2) nanoparticles described herein no differences between conventional and microwave heating could be observed when performed at the same temperature. The nanoparticles obtained by microwave and thermal methods have the same crystal phase, primary crystallite size, shape, and size distribution. In addition, they show no significant differences concerning their optical properties.     

Microwave synthesis of CdSe and CdTe nanocrystals in nonabsorbing alkanes

Controlling nanomaterial growth via the "specific microwave effect" can be achieved by selective heating of the chalcogenide precursor. The high polarizability of the precursor allows instantaneous activation and subsequent nucleation leading to the synthesis of CdSe and CdTe in nonmicrowave absorbing alkane solvents. Regardless of the desired size, narrow dispersity nanocrystals can be isolated in less than 3 min with high quantum efficiencies and elliptical morphologies. The reaction does not require a high temperature injection step, and the alkane solvent can be easily removed. In addition, batch-to-batch variance in size is 4.2 +/- 0.14 nm for 10 repeat experimental runs. The use of a stopped-flow reactor allows near continuous automation of the process leading to potential industrial benefits.     

A high-throughput platform for low-volume high-temperature/pressure sealed vessel solvent extractions

A high-throughput platform for performing parallel solvent extractions in sealed HPLC/GC vials inside a microwave reactor is described. The system consist of a strongly microwave-absorbing silicon carbide plate with 20 cylindrical wells of appropriate dimensions to be fitted with standard HPLC/GC autosampler vials serving as extraction vessels. Due to the possibility of heating up to four heating platforms simultaneously (80 vials), efficient parallel analytical-scale solvent extractions can be performed using volumes of 0.5-1.5 mL at a maximum temperature/pressure limit of 200°C/20 bar. Since the extraction and subsequent analysis by either gas chromatography or liquid chromatography coupled with mass detection (GC-MS or LC-MS) is performed directly from the autosampler vial, errors caused by sample transfer can be minimized. The platform was evaluated for the extraction and quantification of caffeine from commercial coffee powders assessing different solvent types, extraction temperatures and times. For example, 141±11 μg caffeine (5 mg coffee powder) were extracted during a single extraction cycle using methanol as extraction solvent, whereas only 90±11 were obtained performing the extraction in methylene chloride, applying the same reaction conditions (90°C, 10 min). In multiple extraction experiments a total of ~150 μg caffeine was extracted from 5 mg commercial coffee powder. In addition to the quantitative caffeine determination, a comparative qualitative analysis of the liquid phase coffee extracts and the headspace volatiles was performed, placing special emphasis on headspace analysis using solid-phase microextraction (SPME) techniques. The miniaturized parallel extraction technique introduced herein allows solvent extractions to be performed at significantly expanded temperature/pressure limits and shortened extraction times, using standard HPLC autosampler vials as reaction vessels. Remarkable differences regarding peak pattern and main peaks were observed when low-temperature extraction (60°C) and high-temperature extraction (160°C) are compared prior to headspace-SPME-GC-MS performed in the same HPLC/GC vials.     

In situ SAXS/WAXS of zeolite microwave synthesis: NaY, NaA, and beta zeolites.

A custom waveguide apparatus is constructed to study the microwave synthesis of zeolites by in situ small-angle X-ray scattering (SAXS) and wide-angle X-ray scattering (WAXS). The WR-284 waveguide is used to heat precursor solutions using microwaves at a frequency of 2.45 GHz. The reaction vessels are designed to include sections of thin-walled glass, which permit X-rays to pass through the precursor solutions with minimal attenuation. Slots were machined into the waveguide to provide windows for X-ray energy to enter and scatter from solutions during microwave heating. The synthesis of zeolites with conventional heating is also studied using X-ray scattering in the same reactor. SAXS studies show that the crystallization of beta zeolite and NaY zeolite is preceded by a reorganization of nanosized particles in their precursor solutions or gels. The evolution of these particles during the nucleation and crystallization stages of zeolite formation depends on the properties of the precursor solution. The synthesis of NaA and NaX zeolites and sodalite from a single zeolite precursor is studied by microwave and conventional heating. Microwave heating shifts the selectivity of this synthesis in favor of NaA and NaX over sodalite; conventional heating leads to the formation of sodalite for synthesis from the same precursor. The use of microwave heating also led to a more rapid onset of NaA zeolite product crystallization compared to conventional heating. Pulsed and continuous microwave heating are compared for zeolite synthesis. The resulting rates of formation of the zeolite products, and the relative amounts of the products determined from the WAXS spectra, are similar when either pulsed or continuous microwave heating is applied in the reactor while maintaining the same synthesis temperature. The consequences of these results in terms of zeolite synthesis are discussed.     

Microwave synthesis of zeolites. 2. Effect of vessel size, precursor volume, and irradiation method

The enhancement of synthesis reactions under microwave heating is dependent on many complex factors. We investigated the importance of several reaction engineering parameters relevant to microwave synthesis. Of interest to this investigation were the reaction vessel size, volume of precursor reacted, microwave power delivery, and microwave cavity design. The syntheses of NaY zeolite and beta-zeolite were carried out under a number of varying conditions to determine the influence of these parameters on the nucleation rate, the crystallization rate, and the particle size and morphology. The rates of NaY and beta-zeolite nucleation and crystallization were more rapid in the multimode CEM MARS-5 oven compared to the more uniform field CEM Discover. The faster synthesis rate in the MARS-5 may be the result of the multimode microwave electric field distribution. Slower rates of NaY and beta-zeolite formation observed in the Discover and a circular waveguide may be the result of a more uniform microwave electric field distribution. Changes in reaction vessel size and precursor volume during the microwave synthesis of beta- and NaY zeolite were found to influence the rate of zeolite formation. These results indicate that reactor geometry needs to be considered in the design of systems used for microwave synthesis. Comparative synthesis reactions were carried out with conventional heating, and microwave heating was shown to be up to over an order of magnitude faster for most of these syntheses.     

微波加热在高岭石表面制备ZnO纳米微晶及其机理分析

报道了一种新的制备纳米氧化锌的方法, 即在微波辐射条件下, 将熔融态聚乙二醇(PEG)直接插入到高岭石层间, 继续延长辐射时间使高岭石发生剥片. 以剥片的高岭石片晶为模板, 经微波加热水解, 在其表面合成了簇状纳米氧化锌晶须.     

Microwave plasma synthesis of lanthanide zirconates from microwave transparent oxides

Lanthanide zirconate phases Ln(2)Zr(2)O(7) and Ln(4)Zr(3)O(12) (Ln = Y, La, Gd, Dy, Ho, Yb) have been prepared using a microwave induced plasma methodology, which allows rapid synthesis using materials which do not couple directly with microwaves at room temperature. We describe the measurement of heating profiles of the precursor binary metal oxides which can be used to identify conditions conducive to the synthesis of more complex oxides. Uncontrolled heating which can be a feature of microwave synthesis of ceramics is not observed, allowing reproducible synthesis. Conventionally these phases are prepared at >1400 °C over hours or days and are being investigated for applications including the immobilisation of nuclear waste where rapid processing is important. Using the microwave plasma method, phase-pure materials have been prepared in minutes. Furthermore, it is clear that Ln(2)Zr(2)O(7) and Ln(4)Zr(3)O(12) also exhibit significant plasma-promoted dielectric heating (e.g. >2200 °C for Dy(4)Zr(3)O(12)) which is typically greater than either of the respective precursors, thus providing a driving force to rapidly complete the reaction.     

Microwave-enhanced reaction rates for nanoparticle synthesis

Microwave reactor methodologies are unique in their ability to be scaled-up without suffering thermal gradient effects, providing a potentially industrially important improvement in nanocrystal synthetic methodology over convective methods. Synthesis of high-quality, near monodispersity nanoscale InGaP, InP, and CdSe have been prepared via direct microwave heating of the molecular precursors rather than convective heating of the solvent. Microwave dielectric heating not only enhances the rate of formation, it also enhances the material quality and size distributions. The reaction rates are influenced by the microwave field and by additives. The final quality of the microwave-generated materials depends on the reactant choice, the applied power, the reaction time, and temperature. CdSe nanocrystals prepared in the presence of a strong microwave absorber exhibit sharp excitonic features and a QY of 68% for microwave-grown materials. InGaP and InP are rapidly formed at 280 degrees C in minutes, yielding clean reactions and monodisperse size distributions that require no size-selective precipitation and result in the highest out of batch quantum efficiency reported to date of 15% prior to chemical etching. The use of microwave (MW) methodology is readily scalable to larger reaction volumes, allows faster reaction times, removes the need for high-temperature injection, and suggests a specific microwave effect may be present in these reactions.     

电合成系列锌配合物及纳米ZnO的制备

采用锌金属为“牺牲”阳极,首次在无隔膜电解槽中,电化学一步法制备了纳 米ZnO前驱体锌配合物Zn(OEt)_2, Zn(OBu)_2, Zn(acac)_2, Zn(OEt)_2(acac)_2, Zn(OBu)_2(acac)_2(acac为乙酰丙酮基),产物通过红外光谱(FTIR)、拉曼光谱和 核磁共振进行表征。同时采用含Zn(OEt)_2(acac)_2的电解液直接水解制备纳米 ZnO粉体,纳米ZnO通过拉曼光谱、X射线粉末衍射(XRD)和透射电子显微镜（TEM） 进行表征。实验表明电解时防止阳极钝化,控制温度在50～60 ℃之间,采用有机 胺溴化物为导电盐,可以提高电合成效率;电解合成Zn(acac)_2, Zn(OEt)_2 (acac)_2, Zn(OBu)_2(acac)_2的电流效率比Zn(OEt)_2, Zn(OBu)_2高,其中Zn (OEt)_2(acac)_2适宜作为溶胶-凝胶法制备纳米ZnO的原料,制备得到的纳米ZnO经 600 ℃煅烧后呈球形单分散结构,平均粒径在5～10nm左右。     

微波固相合成氧化锌纳米棒

通过前驱体的微波固相热分解法快速合成了氧化锌纳米棒, 其直径在60～385 nm之间, 长可达数微米. 前驱体则通过一步室温固相反应制备. 用X射线衍射仪(XRD)、扫描电子显微镜(SEM)、能量色散X射线分析(EDX)和透射电子显微镜(TEM)对产物的结构和形貌进行了表征. 同时, 对氧化锌纳米棒的光致发光(PL)性能作了测试, 结果表明在355 nm处有一个明显的近带隙发射峰. 另外, 对比实验表明, 微波辐射在氧化锌纳米棒的形成过程中起了关键性作用, 并对其形成机理进行了初步探讨.     

Revealing the mechanisms behind SnO2 nanoparticle formation and growth during hydrothermal synthesis: an in situ total scattering study

The formation and growth mechanisms in the hydrothermal synthesis of SnO(2) nanoparticles from aqueous solutions of SnCl(4)·5H(2)O have been elucidated by means of in situ X-ray total scattering (PDF) measurements. The analysis of the data reveals that when the tin(IV) chloride precursor is dissolved, chloride ions and water coordinate octahedrally to tin(IV), forming aquachlorotin(IV) complexes of the form [SnCl(x)(H(2)O)(6-x)]((4-x)+) as well as hexaaquatin(IV) complexes [Sn(H(2)O)(6-y)(OH)(y)]((4-y)+). Upon heating, ellipsoidal SnO(2) nanoparticles are formed uniquely from hexaaquatin(IV). The nanoparticle size and morphology (aspect ratio) are dependent on both the reaction temperature and the precursor concentration, and particles as small as ~2 nm can be synthesized. Analysis of the growth curves shows that Ostwald ripening only takes place above 200 °C, and in general the growth is limited by diffusion of precursor species to the growing particle. The c-parameter in the tetragonal lattice is observed to expand up to 0.5% for particle sizes down to 2-3 nm as compared to the bulk value. SnO(2) nanoparticles below 3-4 nm do not form in the bulk rutile structure, but as an orthorhombic structural modification, which previously has only been reported at pressures above 5 GPa. Thus, adjustment of the synthesis temperature and precursor concentration not only allows control over nanoparticle size and morphology but also the structure.     

Hydrothermal synthesis of ZnO microspheres and hexagonal microrods with sheetlike and platelike nanostructures

Unusual ZnO microspheres constructed of interconnected sheetlike nanostructures were prepared by the hydrothermal synthesis approach. These microspheres possess high surface areas (28.9 m(2)/g) and are amorphous. Trisodium citrate plays a key role in directing the formation of these microstructures. By increasing the reaction time, these microspheres gradually dissolved to form short hexagonal microrods with stacked nanoplate or nanosheet structure. The microrods were also formed under the influence of trisodium citrate. They are crystalline and show a strong (002) X-ray diffraction peak of wurtzite ZnO structure. Both microsphere and microrod samples show near-band-edge emission at approximately 385 nm, but only the microrod sample exhibits yellow luminescence at approximately 560 nm. Due to their high surface areas, these ZnO microstructures were examined for their ability to photodecompose phenol. The as-prepared samples did not display photocatalytic activity due to possible surface adsorption of solution species. However, microspheres with heat treatment to 300 degrees C can substantially enhance the photodecomposition of phenol under direct sunlight irradiation and still maintain their high surface area nanosheet structure.     

CMC辅助纳米ZnO粒子的制备及表征

以离子型纤维素醚羧甲基纤维素(CMC)的水溶液为反应介质,制备[Zn4CO3(OH)6]CMC水凝胶,洗涤、干燥后经不同温度煅烧前驱物得到ZnO纳米粒子。通过XRD、SEM、TEM、TG-DSC及FT-IR等测试技术对产物的组成、粒径及形态进行表征,研究了CMC对前驱物及ZnO形态和尺寸的影响。结果表明,由于CMC加入对煅烧前驱物产生的空间位阻作用,所制得纳米ZnO粒子粒度分布均匀、分散性好、不易团聚、粒子的平均粒径<20 nm。利用UV-V is测试了纳米ZnO的光吸收性能,所得的纳米ZnO在200~400 nm具有较强的吸收性。     

Rapid synthesis of high-quality InP nanocrystals

A rapid new method for preparation of monodisperse InP-nanocrystals was developed. A highly reactive indium precursor and tris(trimethylsilyl)phosphine (TMS)3P was reacted within a weakly coordinating solvent in the presence of a supporting protic agent. The yielded InP-nanocrystals had a very narrow size distribution without any size selection process. The precursor and ligand effects were considered as critical factors in control of nucleation and crystal growth process. Different ligands were introduced to study the reaction mechanism. The new method not only yielded the "best" InP-nanocrystals so far, but also includes the potential for preparation within a continuous flow reactor, because the utilized ester is liquid at room temperature.     

Synthesis of temperature and pH-responsive crosslinked micelles from polypeptide-based graft copolymer

We report a method for synthesizing small-diameter ZnO nanorods at room temperature (20 °C), under normal atmospheric pressure (1 atm), and using a relatively short reaction time (1 h) by adding gallium salts to the reaction solution. The ZnO nanorods were, on average, 92 nm in length and 9 nm in diameter and were single crystalline in nature. Quantitative analyses revealed that gallium atoms were not incorporated into the synthesized nanocrystals. On the basis of the experimental results, we propose a mechanism for the formation of small-diameter ZnO nanorods in the presence of gallium ions. The optical properties were probed by UV-Vis diffuse reflectance spectroscopy. The absorption band of the small-diameter ZnO nanorods was blue-shifted relative to the absorption band of the ~230 nm diameter ZnO nanorods (control samples). Control experiments demonstrated that the absence of metal ion-containing precipitants (except ZnO) at room temperature is essential, and that the ZnO nanorod diameter distributions were narrow for the stirred reaction solution and broad when prepared without stirring.     

ZIF-8衍生ZnO耦合HZSM-5一步催化合成气制烃醚燃料

通过水热溶剂法合成有机骨架结构材料ZIF-8,以其为前驱体调变焙烧温度制备ZnO纳米粒子。采用XRD、TEM、XPS、Raman等表征研究ZnO的组成结构及晶粒粒径形态变化;将ZnO与HZSM-5耦合形成双功能催化剂,考察其在合成气转化中的催化活性。结果表明,焙烧温度对ZnO的颗粒粒径结构影响较大,温度影响晶粒的形成速率,提高温度会促进ZnO的聚集; ZIF-8衍生ZnO通过调变温度影响ZnO晶粒粒径,起到改变产物分布的作用。当焙烧温度≤450℃时,以碳包覆ZnO纳米粒子结构存在,ZnO晶粒粒径小于20 nm,含碳ZnO耦合HZSM-5催化剂的产物以二甲醚为主;当温度≥500℃,以纯相ZnO存在,ZnO晶粒粒径皆大于20 nm,ZnO耦合HZSM-5催化剂的产物以烃类为主。ZnO与HZSM-5的耦合方式对双功能催化剂的产物选择性有显著影响。     

Ionic liquids as recycling solvents for the synthesis of magnetic nanoparticles

This work describes an easy synthesis (one pot) of MFe(2)O(4) (M = Co, Fe, Mn, and Ni) magnetic nanoparticles MNPs by the thermal decomposition of Fe(Acac)(3)/M(Acac)(2) by using BMI·NTf(2) (1-n-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide) or BMI·PF(6) (1-n-butyl-3-methylimidazolium hexafluorophosphate) ionic liquids (ILs) as recycling solvents and oleylamine as the reducing and surface modifier agent. The effects of reaction temperature and reaction time on the features of the magnetic nanomaterials (size and magnetic properties) were investigated. The growth of the MNPs is easily controlled in the IL by adjusting the reaction temperature and time, as inferred from Fe(3)O(4) MNPs obtained at 150 °C, 200 °C and 250 °C with mean diameters of 8, 10 and 15 nm, respectively. However, the thermal decomposition of Fe(Acac)(3) performed in a conventional high boiling point solvent (diphenyl ether, bp 259 °C), under a similar Fe to oleylamine molar ratio used in the IL synthesis, does not follow the same growth mechanism and rendered only smaller NPs of 5 nm mean diameter. All MNPs are covered by at least one monolayer of oleylamine making them readily dispersible in non-polar solvents. Besides the influence on the nanoparticles growth, which is important for the preparation of highly crystalline MNPs, the IL was easily recycled and has been used in at least 20 successive syntheses.     

Solid State Synthesis and Characterization of Zinc Oxide (ZnO) Microflakes by [Bis(acetylacetonato)zinc(II)] and Sodium Hydroxide at Room Temperature

A novel and simple one-step solid state reaction in the presence of a suitable surfactant, sodium dodecyl sulfate (SDS), and a novel precursor, [bis(acetylacetonato)zinc(II)]; [Zn(acac)₂]; has been developed to synthesize uniform zinc oxide microflakes with an average thickness of 0.3–2.4 μm. In the absence of SDS the product samples contained microrods. The formation of zinc oxide microflakes depends on the molar ratio of Zn(II)/SDS and the experimental procedure. The products were characterized by X-ray diffraction, photoluminescence spectroscopy, FT-IR spectroscopy, surface area, scanning electron microscopy and transmission electron microscopy to depict the phase and morphology. The synthesized ZnO microflakes have a hexagonal zincite structure.