TiO2 supported cobalt-manganese nano catalysts for light olefins production from syngas

Cobalt-manganese nano catalysts were prepared by sol-gel method. This research investigated the effects of different cobalt-manganese (Co/Mn = 1/1) loading, pH and calcination conditions on the catalytic performance of Co-Mn/TiO₂ catalysts for Fischer-Tropsch synthesis (FTS) in a fixed bed reactor. It was found that the catalyst containing 30wt%(Co-Mn)/TiO₂ was an optimal catalyst for the conversion of synthesis gas to light olefins especially propylene. The activity and selectivity of optimal catalyst were studied under different operational conditions. The results showed that the best operational conditions were H₂/CO= 1/1 molar feed ratio at 250 °C and GHSV= 1300 h^?1 under atmospheric pressure. Characterization of catalysts was carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), N₂ adsorption-desorption measurements.     

Synthesis,characterization and catalytic performance of nanosized iron-cobalt catalysts for light olefins production

Nanosized Fe-Co catalysts were prepared by co-precipitation method and studied for the conversion of synthesis gas to light olefins.In particular,the effects of a range of preparation variables such as Co/Fe molar ratios of the precipitation solution,pH value of precipitate,temperature of precipitation,promoters and loading of optimum promoter on the structure and catalytic performance are investigated.The optimal nano catalyst for light olefins (C2-C4) production was obtained over the catalyst with Co/Fe molar ratio of 3/1 which promoted with 2 wt% K.The results show that the best operational conditions were GHSV=2200 h-1 (H2/CO=2/1) at 260℃ under atmospheric pressure.Characterization of catalysts were carried out using X-ray diffraction (XRD),thermal gravimetric analysis (TGA),differential scanning calorimetry (DSC),scanning electron microscopy (SEM),transmission electron microscopy (TEM) and N2 physisorption measurements such as Brunauer-Emmett-Teller (BET) and Barrett-Joyner-Halenda (BJH) methods.     

Preparation and characterization of ultrafine Fe-Cu-based catalysts for CO hydrogenation

The ultrafine particles of a new style Fe-Cu-based catalysts for CO hydrogenation were prepared by impregnating the organic sol of Fe（OH）3 and Cu（OH）2 onto the activated Al2O3, in which the organic sol of Fe（OH）3 and Cu（OH）2 were prepared in the microemulsion of dodecylbenzenesulfonic acid sodium（S）/n-butanol（A）/toluene（O）/water with V（A）/V（O） = 0.25 and W（A）/W（S） = 1.50. This catalyst was characterized by particle size analysis, XRD and TG. The results of particle size analysis showed that Fe（OH）3 particles with a mean size of 17.1 nm and Cu（OH）2 particles with an average size of 6.65 um were obtained. TG analysis and XRD patterns suggested that 673 K is the optimal calcination temperature. CO hydrogenation produced C＋OH with a high selectivity above 58 wt% by using the ultrafine particles as catalyst, and the total alcohol yield of 0.250 g·ml^-1 ·h^-1 was obtained when the contents of Al2O3 and K were 88.61 wt% and 1.60 wt%, respectively.     

Effects of preparation and operation conditions on precipitated iron nickel catalysts for Fischer-Tropsch synthesis

Iron nickel oxide catalysts were prepared using co-precipitation procedure and studied for the conversion of synthesis gas to light olefins. In particular, the effects of a range of preparation variables such as [Fe]/[Ni] molar ratios of the precipitation solution, precipitate aging times, calcination conditions, different supports and loading of optimum support on the structure of catalysts and their catalytic performance for the tested reaction were investigated. It was found that the catalyst containing 40%Fe/60%Ni/40wt%Al2O3, which was aged for 180 min and calcined at 600 ℃ for 6 h was the optimum modified catalyst. The catalytic performance of optimal catalyst has been studied in different operation conditions such as reaction temperatures, H2/CO molar feed ratios and reaction total pressure. Characterization of both precursors and calcined catalysts was carried out by powder X-ray diffraction (XRD), scanning electron microscopy (SEM), Brunauer-Emmett-Teller (BET) surface area measurements, thermal analysis methods such as thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC).     

CO氧化反应中H2O对MOx和Au/MOx催化性能的影响

过渡金属氧化物［1,2］及负载型贵金属催化剂［3～13］是催化氧化消除CO的有效催化剂,一直是研究的热点. 虽然对MOx和Au/MOx上CO的氧化性能研究得较多,但大多是在无水条件下进行的;涉及催化剂抗水性能的报道较少［3,9,10］,且仅限于对催化剂活性的研究. Haruta等［3］对Au/Fe2O3,Au/Co3O4和Au/TiO 2等体系开展了一些工作, 认为水对CO氧化活性有促进作用. 本文重点考察了水对MOx(M=Al,Ca,Co,Cr,Cu,Fe,La,Mn,Ni和Zn)催化剂上CO氧化活性的影响,以及水对Au/MOx 催化剂活性及稳定性的影响.     

十六烷基膦酸配合的复合氧化物纳米催化剂稳定的O/W乳液中甲苯单一氧化为苯甲醛（英文）

苯甲醛是一种用途广泛的重要化学品,通过O2氧化甲苯制取苯甲醛是最佳生产途径,也是近几十年来工业界迫切需要的反应之一.虽然该反应在苄基上结合一个氧再脱除两个氢即可,对该反应的多相催化过程也已经研究了几十年,但其性能仍远远低于工业要求.当前的工业过程主要有甲苯氯化水解法和甲苯均相氧化法两种,但都存在严重的环境污染和腐蚀问题,且产品中含有少量卤素,阻碍了其在诸如香水或食品中的高端应用.近年来,以O2作为氧化剂及Pd,Au,Pt,Ag,Ru等贵金属或它们间的合金为催化剂的甲苯液相氧化反应研究取得了一些很好的进展,但仍然不能在高甲苯转化率下高选择性地得到苯甲醛.本课题组曾报道了一种高效的混相催化体系,以O2作为氧化剂将甲苯专一地催化氧化为苯甲醛,其中十六烷基膦酸-氧化铁(HDPA-FeOx)纳米颗粒处在甲苯和水的界面上,稳定了该O/W类皮克林乳液(Pickering).为了进一步提高催化剂晶格氧的移动性以提升催化活性,本文采用Mn, Co, Ni, Cu, Cr, Mo, V和Ti等一系列金属氧化物对催化剂HDPA-Fe Ox进行掺杂,同时使用一种特殊的纳米Al2O3作为载体,大大地增加了催化剂制备的便捷性和保证了催化剂在实际应用中的稳定性.TEM和XRD结果表明,Al2O3负载了金属氧化物后,其形貌仍为纳米棒状结构,并只能观察到Al2O3的晶相衍射峰,表明金属氧化物均匀地负载在其表面.BET结果表明,负载后的催化剂的孔结构与载体Al2O3类似.FT-IR结果表明,HDPA很好地吸附在了催化剂表面.TG结果表明,催化剂中HDPA含量与加入量相符,质量分数为~5%.结合前期工作可知,HDPA能够调整Fe M纳米棒表面催化性质,且以1 HDPA/nm2的密度为最佳,此时,甲苯液相氧化为苯甲醛的催化性能最佳.催化性能测试结果表明,催化剂吸附了HDPA后,甲苯的转化率显著增加,且只生成苯甲醛.在所考察的第二种掺杂金属中,以Ni的效果为最好.该催化剂在最佳反应条件下,甲苯转化率为83%(TOF=0.027nm–2·s–1),苯甲醛选择性为~100%.而Cr,Mo,V和Ti等高价金属则抑制了该反应,这也说明通过掺杂第二种金属调变晶格氧的活动性可影响反应性能.经过优化后,最佳反应条件为:p H值为2.5,反应温度为180°C.原位FT-IR结果表明, 180°C下,甲苯在吸附有HDPA的催化剂表面能够发生化学吸附,苄基C–H键解离并与晶格氧产生结合,形成了C6H5–CH2–O–Fe中间物种,该物种脱附即得苯甲醛.该温度下,表面HDPA对甲苯的化学吸附不可缺.     

Catalytic behaviors of Co-Mn/TiO2 catalysts for Fischer-Tropsch synthesis

The 15%(Co-Mn)/TiO₂,(Co/Mn=1/6) catalyst was prepared using fusion procedure and studied for the conversion of synthesis gas to C_2~4 olefins. The effects of calcination conditions and operation conditions such as the H₂/CO molar feed ratio at different temperatures, gas hourly space velocity (GHSV) and total reaction pressure on the catalytic performance of catalyst were investigated. The stability of the catalyst during 150 h at optimal operation conditions (t=250 ℃ H₂/CO=2/1, GHSV=1 500 h^-1 and p=0.3 MPa) has been investigated. It is found that this catalyst is high stable for production C_2~4 olefins. Characterizations of both precursors and calcined catalysts by powder X-ray diffraction, scanning electron microscopy (SEM), Brunauer-Emmett-Teller (BET) specific surface area measurement and thermal analysis methods such as thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC) show that the different preparation method influences the catalyst precursor structure and morphology.     

甲烷干重整催化剂Ni/Al2O3表面积炭表征与分析

用蒸发法制备了Ni/Al2O3催化剂及浸渍法制备了Ni/α-Al2O3和Ni/γ-Al2O3催化剂, 并与商品天然气水蒸气重整催化剂Z118Y一起进行了甲烷干重整实验, 考察了各催化剂上表面积炭行为. 通过H2程序升温还原(H2-TPR)、BET(Brunauer-Emmett-Teller)比表面积分析、X射线衍射(XRD)、透射电镜(TEM)、热重-差式扫描量热(TG-DSC)、程序升温氢化(TPH)等表征手段对催化剂表面沉积炭的特性进行了表征. 结果表明, 各催化剂上至少存在三种形式的碳物种: 无定形碳、丝状碳及石墨碳. 由于载体性质不同, 各催化剂上沉积炭的种类及其含量有所差别. Z118Y、Ni/Al2O3及Ni/α-Al2O3催化剂上主要沉积丝状炭, 而Ni/γ-Al2O3催化剂上则主要是石墨碳. Ni/γ-Al2O3催化剂中金属Ni颗粒较小(小于15 nm)、粒径分布范围较窄、分散性较好, 能减少催化剂表面炭的沉积, 有效地抑制丝状碳的生长.     

The sol-gel derived Co-Mn/TiO_2 catalysts for light olefins production

In this research work,two 30%(Co-Mn)/TiO2catalysts were prepared using sol-gel(catalyst A)and coprecipitation(catalyst B)methods.The activity and selectivity to C2~4light olefins in Fischer-Tropsch synthesis(FTS)has been studied in a fixed-bed reactor under different operational conditions.These operational conditions were:temperature220~280℃,and total pressure from0.1~0.6 MPa.The optimum operating conditions were investigated after steady state.As the results shown,the catalyst A was more selective to C2~4olefins(58.7%in 260℃)and catalyst B was more selective to C5+hydrocarbons.Characterization of both catalysts was carried out by using X-ray diffraction(XRD),scanning electron microscopy(SEM)and N2adsorption-desorption measurements methods.     

Study on iron-manganese catalysts for Fischer-Tropsch synthesis

Iron-manganese catalysts were prepared by co-precipitation method.Characterization of catalysts was carried out by using X-ray diffraction(XRD),scanning electron microscopy(SEM),temperature program reduction(TPR),N2 adsorption-desorption measurements.The results from catalytic performance tests in Fischer-Tropsch synthesis showed that the iron-manganese catalysts are supersensitive to catalyst composition and materials source.It was found that C2~4 light olefins increased while CH4 and CO2 decreased by using iron-manganese catalyst prepared from iron(II) sulfate(A catalyst).The activity and selectivity of A catalyst was studied in different operational conditions.The results showed that the best operational conditions for C2~4 light olefins production were H2/CO=1/1(GHSV=2400h-1) at 260℃ under 0.3MPa total pressure.     

COMBINED PARTIAL OXIDATION AND CARBONDIOXIDE REFORMING OF METHANE PROCESS TO SYNTHESIS GAS

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尖晶石型衍生的Ni/Al2O3催化剂低温催化顺酐加氢合成丁二酸酐

开发高活性的顺酐加氢制丁二酸酐和γ-丁内酯催化剂具有重要的工业意义.顺酐加氢多采用Cu基和Ni基催化剂,但一般Cu基和Ni基催化剂存在反应温度高(170–260℃)和稳定性差等缺点,很有必要开发高活性的顺酐加氢催化剂.我们以拟薄水铝石作为Al2O3载体的前驱体,采用浸渍法制备了一系列镍铝尖晶石型衍生的不同Ni含量的Ni/Al2O3催化剂,并研究了它们在顺酐加氢反应中的催化性能.还原前Ni/Al2O3催化剂的X射线衍射结果表明,催化剂含有NiAl2O4物种.氮吸附结果显示,不同Ni含量的催化剂均具有介孔结构.氢-程序升温还原研究发现,Ni/Al2O3催化剂经750℃还原2 h后,其表面上NiAl2O4物种能被高效还原.X射线粉末衍射结果表明,750℃还原的Ni/Al2O3催化剂中金属Ni颗粒尺寸随着Ni负载量升高而增大.利用一氧化碳-程序升温脱附对750℃还原的Ni/Al2O3催化剂进行研究,发现750℃还原的催化剂上金属Ni物种含量从高到低依次为:Ni(7.5%)/Al2O3>Ni(5%)/Al2O3>Ni(2.5%)/Al2O3.采用CO化学吸附获得的Ni(2.5%)/Al2O3,Ni(5%)/Al2O3和Ni(7.5%)/Al2O3催化剂上金属Ni颗粒尺度分别为8.0,12.8和15.7 nm.活性研究结果表明,750℃还原的Ni(5%)/Al2O3催化剂具有最高的催化活性,这可能是由于Ni(5%)/Al2O3催化剂具有较多的Ni活性位点和较合适的Ni颗粒粒度所致.进一步研究发现,在650–750℃还原温度下,Ni(5%)/Al2O3催化剂的还原度随着还原温度的升高而升高,Ni分散度随着还原温度的升高而降低.活性结果研究表明,700℃还原的Ni(5%)/Al2O3催化剂具有较多的Ni活性位点和较合适的Ni颗粒粒度,具有最高的加氢催化活性,其在120℃,H2压力为0.5 MPa和质量空速为2 h?1的反应条件下,能获得近100%的顺酐转化率和90%的丁二酸酐选择性,同时该催化剂具有优良的稳定性.以上结果表明,尖晶石型衍生的Ni/Al2O3催化剂是一个十分有应用前景的顺酐加氢催化剂.     

镁铝混合氧化物负载镍催化剂的制备及在液化石油气低温重整反应中的催化性能

采用共沉淀-浸渍法制备了不同Ni 含量的 Ni/Mg(Al)O 催化剂并用于液化石油气(LPG)的低温水蒸气重整反应. X 射线衍射和程序升温还原结果表明, 在 800 ℃焙烧的 Ni/Mg(Al)O 催化剂中, NiO 与 MgO 反应生成 Mg-Ni-O 固溶体, 还原后形成金属 Ni 纳米颗粒. 详细研究了 Ni 含量(质量分数)、反应温度和水/碳摩尔比(n_H2O/n_C) 等对催化剂性能的影响. 实验结果表明, 15%Ni/Mg(Al)O 催化剂对 LPG 低温重整反应具有最佳的催化性能. 提高反应温度能显著提高 Ni/Mg(Al)O 催化剂的催化性能. 当n_H2O/n_C=2时, 在400~500 ℃的温度范围使LPG完全转化的最大反应空速从 28900 mL·h^-1·g^-1Cat提高到 86800 mL·h^-1·g^-1Cat. 适当增大水/碳摩尔比有利于 LPG 转化为小分子气体, 但在 LPG 摩尔流量不变的情况下, 反应气中水含量过高会导致 LPG 转化率降低. 反应后催化剂的X射线衍射谱(XRD)和热重分析(TG)结果表明, Ni/Mg(Al)O催化剂优良的催化活性和反应稳定性可归因于催化剂表面Ni晶粒较高的稳定性和抗积炭性能.     

CH4,CO2和O2制合成气反应中载体对Ni催化剂抗氧化性能的影响

在ＣＨ４、ＣＯ２ 催化氧化制合成气反应中, Ｎｉ／Ａｌ２Ｏ３ 催化剂在高温下生成ＮｉＡｌ２Ｏ４ 尖晶石,是导致催化剂失活的一个重要因素． 通过向载体（Ａｌ２Ｏ３）中添加各种氧化物, 使得催化剂的抗氧化性能得到改善． 并运用ＴＰＲ、ＸＲＤ对催化剂进行表征, 发现催化剂的抗氧化性顺序为： Ｎｉ／ＣａＯ－Ａｌ２Ｏ３ ＞ Ｎｉ／ＭｇＯ－Ａｌ２Ｏ３ ＞ Ｎｉ／ＣｅＯ２－Ａｌ２Ｏ３ ＞ Ｎｉ／Ｌａ２Ｏ３－Ａｌ２Ｏ３ ＞ Ｎｉ／Ｙ２Ｏ３－Ａｌ２Ｏ３ ＞ Ｎｉ／ＴｉＯ２－Ａｌ２Ｏ３＞ Ｎｉ／Ａｌ２Ｏ３＞ Ｎｉ／Ｆｅ２Ｏ３－Ａｌ２Ｏ３．     

Al-Ni2P/SBA-15催化剂的制备、表征及加氢脱硫催化性能

以磷酸氢二铵为磷源,硝酸镍为镍源,硝酸铝为助剂铝源,制备了n_P/n_Ni=0.8,Al含量为1.06wt%~6.35wt%的一系列Al-Ni₂P/SBA-15催化剂。采用XRD、TEM和N₂吸脱附等技术对催化剂的结构进行了表征研究,以二苯并噻吩(DBT)作为模型化合物,在微型固定床反应器上对催化剂的加氢脱硫(HDS)性能进行了评价。结果表明,Al修饰的Al-Ni₂P/SBA-15催化剂仍然保持介孔结构,当Al含量低于5.29wt%时,催化剂的物相主要是Ni₂P,当Al含量在5.29wt%-6.35wt%之间时,催化剂的物相为Ni₂P和Ni₁₂P₅。Al含量为4.24wt%的3-Al-Ni₂P/SBA-15催化剂具有最好的二苯并噻吩加氢脱硫催化活性,在反应温度为360 ℃,反应压力为3.0 MP的条件下,3-Al-Ni₂P/SBA-15催化剂对二苯并噻吩的转化率可达99.0%。     

STUDIES OF CATALYTIC PARTIAL OXIDATION OF METHANE TO SYNTHESIS GAS

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制备条件对用于甘油蒸汽重整反应Ni基催化剂性能的影响

研究了制备参数对用于甘油蒸汽重整反应的Ni基催化剂性能的影响。采用过量浸渍法、等体积浸渍法和改进的平衡沉积过滤(EDF)法制备了一系列Al2O3负载的8 wt%Ni催化剂,运用X射线衍射(XRD)、电感耦合等离子体光谱仪、N2吸附-脱附、扫描电镜(SEM)、透射电镜和H2程序升温还原(TPR)表征了催化剂的表面和体相性质;采用CHN分析仪和SEM表征了使用后催化剂以测定其表面沉积的碳及其形貌。结果表明,制备方法对所制催化剂的织构、结构和表面性质影响很大,导致氧化铝表面Ni物种的分散和种类的不同。即使XRD和TPR结果证实形成了铝酸镍晶相,但Ni/Al-edf催化剂中β峰的贡献大于其它两个催化剂的,表明在这种情况下铝酸镍更容易还原。在550 oC以上CO2选择性增加和CO选择性不变,表明Ni/Al-wet和Ni/Al-edf催化剂可成功催化水汽变换反应。另外,650oC时Ni/Al-edf催化剂上甘油生成气相产物的转化率、氢气产率以及烯丙醇、乙醛和乙酸选择性最高,且它在所有催化剂中的积炭量也最低。将催化剂结构性质、分散度和还原性与其催化性能相关联,发现EDF法制得的催化剂比表面积和活性相分散度更高,更易被还原,因而其活性和生成H2的选择性更高,也更抗积碳。     

Formation of CO(x)-free H2 and cup-stacked carbon nanotubes over nano-Ni dispersed single wall carbon nanohorns

Transitional metals (M) were dispersed on single-wall carbon nanohorns (M/SWCNHs, M = Fe, Co, Ni, Cu) by simple thermal treatment of the deposited metal nitrate without H(2) reduction. Nanometallic Ni particles on SWCNH were evidenced by high-resolution transmission electron microscopic observation and X-ray photoelectron spectroscopy. The nano-Ni dispersed on SWCNH showed the highest CH(4) decomposition activity; the activity of used transitional metals decreases in the order Ni ? Co > Fe ? Cu. On the other hand, the reaction rate over Ni/SWCNH was much larger than that over Ni/Al(2)O(3), and the former provided CO(x)-free H(2) and cup-stacked carbon nanotubes, while Ni/Al(2)O(3) produced CO(x) in addition to H(2). SWCNH was superior to Al(2)O(3) as the catalyst support of Ni for the CH(4) decomposition reaction.     

Syngas production by combined carbon dioxide reforming and partial oxidation of methane over Ni/α-Al2O3 catalysts

Ni/α-Al2O3 catalysts were found to be active in the temperature range 600~900 ℃ for both CO2 reforming and partial oxidation of methane. The effects of Ni loading, reaction temperature and feed gas ratio for the combination of CO2 reforming and partial oxidation of CH4 over Ni/α-Al2O3 were investigated. Catalysts of xwt%Ni/α-Al2O3 (x = 2.5, 5, 8 and 12) were prepared by wet impregnating the calcined support with a solution of nickel nitrate. XRD patterns and activity tests have verified that the 5wt%Ni/α-Al2O3 was the most active catalyst, as compared with the other prepared catalyst samples. An increase of the Ni loading to more than 5 wt% led to a reduction in the Ni dispersion. In addition, by combining the endothermic carbon dioxide reforming reaction with the exothermic partial oxidation reaction, the loss of catalyst activity with time on stream was reduced with the amount of oxygen added to the feed.     

助催化剂对Fe1-xO基氨合成催化剂还原性能的影响

当助催化剂存在是地，Ｆｅ１－ｘＯ基催化剂的还原性能明显优于Ｆｅ３Ｏ４基催化剂，其原因是铝、钾、钙的氧化物对催化剂母体相Ｆｅ１－ｘＯ和Ｆｅ３Ｏ４还原性能的影响不同。由于Ａｌ＾３＋大量地进入Ｆｅ３Ｏ４的晶格而强烈地阻止Ｆｅ３Ｏ４的还原，只有少量的Ａｌ＾３＋能进入Ｆｅ１－ｘＯ晶格，因此对Ｆｅ１－ｘＯ的还原影响很小；