Hydrothermal synthesis of Fe5(PO4)4(OH)3·2H2O microflowers for fabricating high-performance LiFePO4/C composites

Hierarchical Fe₅(PO₄)₄(OH)₃·2H₂O microflower was synthesized by a hydrothermal reaction with self-prepared β-FeOOH nanorod as raw material. The microflowers were self-assemblies of symmetric building blocks with deep grooves. The possible morphology evolution process was proposed. The microflowers morphology was retained when they were lithiated to prepare LiFePO₄/C composites through a carbothermal reduction method with citric acid as both reducing agent and carbonaceous coating conductor source. As cathode materials for lithium ion batteries, the as-obtained LiFePO₄/C composites deliver a high discharge capacity of 156 mAh g^?1 at 0.1 C rate and exhibit excellent cycling stability, which may be ascribed to the homogeneous coated carbon and the unique microflower structure with grooves.     

Synthesis and electrochemical performance of LiFePO<Subscript>4</Subscript>/C cathode materials from Fe<Subscript>2</Subscript>O<Subscript>3</Subscript> for high-power lithium-ion batteries

Carbon-coated olivine-structured LiFePO₄/C composites are synthesized via an efficient and low-cost carbothermal reduction method using Fe₂O₃ as iron source at a relative low temperature (600 °C). The effects of two kinds of carbon sources, inorganic (acetylene black) and organic (sucrose), on the structures, morphologies, and lithium storage properties of LiFePO₄/C are evaluated in details. The particle size and distribution of the carbon-coated LiFePO₄ from sucrose (LiFePO₄/SUC) are more uniform than that obtained from acetylene black (LiFePO₄/AB). Moreover, the LiFePO₄/SUC nanocomposite shows superior electrochemical properties such as high discharge capacity of 156 mAh g^?1 at 0.1 C, excellent cyclic stability, and rate capability (78 mAh g^?1 at 20 C), as compared to LiFePO₄/AB. Cyclic voltammetric test discloses that the Li-ion diffusion, the reversibility of lithium extraction/insertion, and electrical conductivity are significantly improved in LiFePO₄/SUC composite. It is believed that olivine-structured LiFePO₄ decorated with carbon from organic carbon source (sucrose) using Fe₂O₃ is a promising cathode for high-power lithium-ion batteries.     

Modified carbothermal synthesis and electrochemical performance of LiFePO4/C composite as cathode materials for lithium-ion batteries

LiFePO₄/C active materials were synthesized via a modified carbothermal method, with a low raw material cost and comparatively simple synthesis process. Rheological phase technology was introduced to synthesize the precursor, which effectively decreased the calcination temperature and time. The LiFePO₄/C composite synthesized at 700 °C for 12 h exhibited an optimal performance, with a specific capacity about 130 mAh g^?1 at 0.2C, and 70 mAh g^?1 at 20C, respectively. It also showed an excellent capacity retention ratio of 96 % after 30 times charge–discharge cycles at 20C. EIS was applied to further analyze the effect of the synthesis process parameters. The as-synthesized LiFePO₄/C composite exhibited better high-rate performance as compared to the commercial LiFePO₄ product, which implied that the as-synthesized LiFePO₄/C composite was a promising candidate used in the batteries for applications in EVs and HEVs.     

Synthesis of carbon microtubules core structure LiFePO4 via a template-assisted method

The carbon microtubules core structure LiFePO₄ is synthesized using a cotton fiber template-assisted method. The crystalline structure and morphology of the product is characterized by X-ray diffraction and field emission scanning electron microscopy. The charge–discharge kinetics of the LiFePO₄ electrode is investigated using cyclic voltammetry and electrochemical impedance spectroscopy. The result shows that the well-crystallized carbon microtubules core structure LiFePO₄ is successfully synthesized. The as-synthesized material exhibits a high initial discharge capacity of 167 mAh g^?1 at 0.2 C rate. The material also shows good high-rate discharge performance and cycling stability, about 127 mAh g^?1 and 94.7 % capacity retention after 100 cycles even at 5.0 C rate.     

Structural and electrochemical properties of LiFe1 − 3x/2Bi x PO4/C synthesized by sol–gel

In this study, LiFe_1???3x/2Bi _x PO₄/C cathode material was synthesized by sol–gel method. From XRD patterns, it was found that the Bi-doped LiFePO₄/C cathode material had the same olivine structure with LiFePO₄/C. SEM studies revealed that Bi doping can effectively decrease the particle sizes. It shortened Li⁺ diffusion distance between LiFePO₄ phase and FePO₄ phase. The LiFe_0.94Bi_0.04PO₄/C powder exhibited a specific initial discharge capacity of about 149.6 mAh g^?1 at 0.1 rate as compared to 123.5 mAh g^?1 of LiFePO₄/C. EIS results indicated that the charge-transfer resistance of LiFePO₄/C decreased greatly after Bi doping.     

Nanoporous carbon microspheres as matrix of sulfur to prepare sulfur/carbon cathode material for lithium–sulfur battery

A high specific surface area (2798.8 m² g^?1) of nanoporous carbon microsphere (NPCM) is prepared by activated carbon microsphere in hot CO₂ atmosphere, which is used as matrix material of sulfur to prepare NPCM/sulfur composite cathode material by a melt-diffusion method. The NPCM/sulfur composite cathode material with the sulfur content of 53.5% shows high discharge capacity; the initial discharge capacity is 1274 mAh g^?1 which maintains as high as 776.4 mAh g^?1 after 50 cycles at 0.1 C current. At high current density of 1 C, the NPCM/sulfur cathode material still shows initial discharge capacity of 830.3 mAh g^?1, and the reversible capacity retention is 78% after 50 cycles. To study the influence of different sulfur content of NPCM/sulfur cathode material to the performance of Li–S battery, the different sulfur content of NPCM/sulfur composite cathode materials is prepared by changing the thermal diffusion time and the ratio of sulfur powder to NPCM. The performance of NPCM/sulfur cathode material with different sulfur content is studied at a current of 0.1 C, which will be very important to the preparation of high-performance sulfur/carbon cathode material with appropriate sulfur content.     

Nitrogen-doped carbon nanofiber decorated LiFePO<Subscript>4</Subscript> composites with superior performance for lithium-ion batteries

Nitrogen-doped carbon nanofiber (NCNF) decorated LiFePO₄ (LFP) composites are synthesized via an in situ hydrothermal growth method. Electrochemical performance results show that the embedded NCNF can improve electron and ion transfer, thereby resulting in excellent cycling performance. The as-prepared LFP and NCNF composites exhibit excellent electrochemical properties with discharge capacities of 188.9 mAh g^?1 (at 0.2 C) maintained at 167.9 mAh g^?1 even after 200 charge/discharge cycles. The electrode also presents a good rate capability of 10 C and a reversible specific capacity as high as 95.7 mAh g^?1. LFP composites are a potential alternative high-performing anode material for lithium ion batteries.     

A facile hydrothermal method to prepare LiFePO4/C submicron rod with core–shell structure

Submicron rod LiFePO₄/C has been synthesized via a facile hydrothermal process. The morphology, crystal structure, and charge–discharge performance of the prepared samples were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and galvanostatic charge–discharge testing. The SEM and TEM illustrate that submicron rods with a width of about 140 nm and a length of up to 400 nm have been obtained. The TEM test also indicates a “core–shell” structure with a 1.5–2 nm carbon shell on the LiFePO₄ core. Even though the separate carbon-coated procedure is not used in this method, the electrochemical behavior results are satisfied. It displays that LiFePO₄/C has highly crystalline and a desirable core–shell structure with uniform carbon film. Galvanostatic battery testing shows that LiFePO₄/C delivers 104 mAh g^?1 at 5 C rates. The highest specific capacity of 166 mAh g^?1 is achieved at 0.1 C rate, and 99.8 % of the initial specific capacitance remained after 30 cycles.     

A novel carbon source coated on C-LiFePO<Subscript>4</Subscript> as a cathode material for lithium-ion batteries

The poor electronic conductivity and low lithium-ion diffusion are the two major obstacles to the largely commercial application of LiFePO₄ cathode material in power batteries. In order to improve the defects of LiFePO₄, a novel carbon source polyacrylonitrile (PAN), which would form the hierarchical porous structure after carbonization, is fabricated and used. This work comes up with a simple and facile carbothermal reduction method to prepare porous-carbon-coated LiFePO₄ (C-LiFePO₄-PC) composite and to study the effect of carbon-coated temperature on ameliorating the electrochemical performance. The obtained C-LiFePO₄-PC composite shows a high initial discharge capacity of 164.1 mA h g^?1 at 0.1 C and good cycling stability as well as excellent rate capacity (49.0 mA h g^?1 at 50 C). The most possible factors that improve the electrochemical performance could be related to the enhancement of electronic conductivity and the existence of porous carbon layers. In a word, the C-LiFePO₄-PC material would become an excellent candidate for application in the fields of lithium-ion batteries.     

Effect of milling time on the performance of bowl-like LiFePO4/C prepared by wet milling-assisted spray drying

LiFePO₄/C was prepared by wet milling-assisted spray drying. The effects of ball-milling time on the characteristics of LiFePO₄/C were investigated by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, Brunauer-Emmett-Teller analysis, cyclic voltammograms, electrochemical impedance spectra, and galvanostatic charge–discharge testing. Bowl-like material was obtained, surrounded by a network of carbon, which display larger specific surface area. The specific surface area of particle first increased and then decreased, as the increasing of ball-milling time; when ball-milling time reach 2.5 h, it showed the largest specific surface area of 29.350 m² g^?1, primary particles with size of ～50 nm, delivered a discharge capacity of 162 mAh g^?1 at 0.5 C and 123 mAh g^?1 at 10 C, and with no capacity loss.     

Synthesis of high-performance LiFePO4/C composite with a grape bunch structure through the hydrothermal method

The LiFePO₄/C composite with a grape bunch structure was synthesized through the hydrothermal method at 170 °C for 7 h and followed by being fired at 750 °C for 4 h. Commercial Li₂CO₃, (NH₄)₂Fe(SO₄)₂?·?6H₂O, and (NH₄)₂HPO₄ were used as raw materials. Glucose was used as in situ coating carbon source, and the hydroxylated MWCNTs were used as connecting carbon wires which could be embedded into the carbon coating to form a uniform grape bunch structure. The resultant samples were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscopy (TEM), energy dispersive spectrometry (EDS), elementary analysis (EA), Raman spectroscopy, and electrochemical tests. The results show that the grape bunch structure with a low disordered/graphene (D/G) ratio was found to be well dispersed in the LiFePO₄/C composite, and a three-dimensional carbonaceous network was formed which could enhance the electronic conductivity of the LiFePO₄/C composite remarkably. The resultant LiFePO₄/C composite shows a high discharge capacity of 160.3 mAh g^?1 at 0.1 C and 110.9 mAh g^?1 even at 10 C, and the cycling capacity retention rate reaches 99.6 % over 60 cycles. Besides, it also exhibits high conductivity, good reversibility, and excellent stability in EIS and CV tests.     

An investigation on the performance of LiFePO4/C derived from various FePO4

LiFePO₄/C composites were synthesized by carbothermal reduction method using commercial FePO₄ and Tween#80-assisted synthesized nano-FePO₄ as starting materials, glucose as reducing agent, and also carbon source. The FePO₄ intermediates were characterized by X-ray diffraction and scanning electron microscopy. A suitable mole ratio of Li to Fe was investigated, and the performances of samples synthesized under different temperatures were studied. It seems that the residual carbon content, which determine the electrochemical polarization of the cathode composites, greatly depend on the synthesis temperature when carbothermal reduction method was used. The electrochemical measurements showed that the discharge capacity first increase and then decrease with the rise of temperature. The optimal sample synthesized at 600 °C for 10 h using homemade FePO₄ as iron source exhibit 142 mAh?g^?1 at 0.2 C and a capacity retention rate of 98.8 % after 50 cycles.     

Facile synthesis of a sulfur/multiwalled carbon nanotube nanocomposite cathode with core–shell structure for lithium rechargeable batteries

A novel sulfur/multiwalled carbon nanotube nanocomposite (S/MWCNT) was prepared by a facile quasi-emulsion template method in an O/W system. Transmission and scanning electronic microscopy show the formation of a highly developed core–shell tubular structure consisting of S/MWCNT composite with uniform sulfur coating on its surface. The homogenous dispersion and integration of MWCNT in the S/MWCNT composite create a highly conductive and mechanically flexible framework, enhancing the electronic conductivity and consequently the rate capability of the material. The S/MWCNT composite cathode could deliver a stable discharge (the fifth cycle) capacity of about 903 mAh g^?1 at 0.1 C, 751 mAh g^?1 at 0.5 C, and 631 mAh g^?1 at 1 C.     

Synthesis and lithium-ion storage performances of LiFe<Subscript>0.5</Subscript>Co<Subscript>0.5</Subscript>PO<Subscript>4</Subscript>/C nanoplatelets and nanorods

Carbon-coated olivine-structured LiFe_0.5Co_0.5PO₄ solid solution was synthesized by a facile rheological phase method and applied as cathode materials of lithium-ion batteries. The nanostructure’s properties, such as morphology, component, and crystal structure for the samples, characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Brunauer, Emmett, and Teller (BET) determination, X-ray photoelectron spectroscopy (XPS), and the electrochemical performances were evaluated using constant current charge/discharge tests and electrochemical impedance spectroscopy (EIS). The results indicate that nanoplatelet- and nanorod-structured LiFe_0.5Co_0.5PO₄/C composites were separately obtained using stearic acid or polyethylene glycol 400 (PEG400) as carbon source, and the surfaces of particles for the two samples are ideally covered by full and uniform carbon layer, which is beneficial to improving the electrochemical behaviors. Electrochemical tests verify that the nanoplatelet LiFe_0.5Co_0.5PO₄/C shows a better capacity capability, delivering a discharge specific capacity of 133.8, 112.1, 98.3, and 74.4 mAh g^?1 at 0.1, 0.5, 1, and 5 C rate (1 C?=?150 mA g^?1); the corresponding cycle number is 5th, 11th, 15th, 20th, and 30th, respectively, whereas the nanorod one possesses more excellent cycling ability, with a discharge capacity of 83.3 mAh g^?1 and capacity retention of 86.9% still maintained after cycling for 100 cycles at 0.5 C. Results from the present study demonstrate that the LiFe_0.5Co_0.5PO₄ solid solution nanomaterials with favorable carbon coating effect combine the characteristics and advantage of LiFePO₄ and LiCoPO₄, thus displaying a tremendous potential as cathode of lithium-ion battery.     

Three-dimensional carbon fiber as current collector for lithium/sulfur batteries

Ni foam and carbon fiber cloth were tested as three-dimensional (3D) current collectors for a sulfur/polypyrrole composite cathode in lithium batteries. The cell with the carbon fiber current collector has exhibited remarkably enhanced electrochemical performance compared with its Ni foam counterpart, delivering a high initial capacity of 1,278 mAh g^?1 and maintaining a discharge capacity at 810 mAh g^?1 after 40 cycles at 0.06 C. Furthermore, the carbon fiber-based cell demonstrated a better rate capability and delivered a highly reversible discharge capacity of 397 mAh g^?1 after 50 cycles at 0.5 C, representing an increase of 194 mAh g^?1 compared to the Ni foam counterpart. The electrochemical property investigations along with scanning electron microscope studies have revealed that the carbon fiber current collector possesses a three-dimensional network structure, provides an effective electron conduction path, and minimizes the loss of electrical contact within the deposited cathode material during cycling. These results indicate that the carbon fiber cloth can be used as a promising, effective, and inexpensive current collector for Li/S batteries.     

LiFePO<Subscript>4</Subscript>/C with high capacity synthesized by carbothermal reduction method

The olivine-type LiFePO₄/C cathode materials were prepared via carbothermal reduction method using cheap Fe₂O₃ as raw material and different contents of glucose as the reducing agent and carbon source. Their structural and morphological properties were investigated by X-ray diffraction, scanning electron microscope, transmission electron microscope, and particle size distribution analysis. The results demonstrated that when the content of the carbon precursor of glucose was 16 wt.%, the synthesized powder had good crystalline and exhibited homogeneous and narrow particle size distribution. Even and thin coating carbon film was formed on the surface of LiFePO₄ particles during the pyrolysis of glucose, resulting in the enhancement of the electronic conductivity. Electrochemical tests showed that the discharge capacity first increased and then decreased with the increase of glucose content. The optimal sample synthesized using 16 wt.% glucose as carbon source exhibited the highest discharge capacity of 142 mAh g⁻¹ at 0.1C rate with the capacity retention rate of 90.4% and 118 mAh g⁻¹ at 0.5C rate.     

Propylene oxide-assisted fast sol–gel synthesis of mesoporous and nano-structured LiFePO4/C cathode materials

LiFePO₄/C nanocomposites are synthesized by a propylene oxide-assisted fast sol–gel method using FeCl₃, LiNO₃, NH₄H₂PO₄, and sucrose as the starting materials. It was found that after adding propylene oxide into the solution containing the starting materials, a monolithic jelly-like FePO₄ gel containing lithium and carbon source is generated in a few minutes without controlling the pH value of the solution and a time-consuming heating process. Propylene oxide plays a key role in the fast generation of the precursor gel. The final products of LiFePO₄/C are obtained by sintering the dry precursor gel. The structures, micro-morphologies, and electrochemical properties of the LiFePO₄/C composites are investigated using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, nitrogen adsorption–desorption analysis, electrochemical impedance spectrum, and charge–discharge cycling tests. The results indicate that the LiFePO₄/C composite prepared by sintering the precursor gel at 680 °C for 5 h is about 30 nm in size with a meso-porous structure (the main pore size distribution is around 3.4 nm). It delivers 166.7 and 105.8 mAh g^?1 at 0.2 and 30 C, respectively. The discharge specific capacity is 97.8 mAh g^?1 even at 40 C. The cycling performance of the prepared LiFePO₄/C composite is stable. The excellent electrochemical performance of the LiFePO₄/C composite is attributed to the nano-sized and mesoporous structure of LiFePO₄/C and the in-situ surface coating of the carbon. It was also found that propylene oxide is crucial for the generation of mesoporous and nano-structured LiFePO₄/C.     

Effects of doping Al on the structure and electrochemical performances of Li[Li<Subscript>0.2</Subscript>Mn<Subscript>0.54</Subscript>Ni<Subscript>0.13</Subscript>Co<Subscript>0.13</Subscript>]O<Subscript>2</Subscript> cathode materials

The Li-rich cathode material Li[Li_0.2Mn_0.54Ni_0.13Co_0.13]O₂ had been successfully synthesized by a carbonate coprecipitation method. The effects of substituting traces of Al element for different transitional metal elements on the crystal structure and surface morphology had been investigated by X-ray diffraction (XRD) and field emission scanning electron microscopy. The results revealed that all the materials showed similar XRD patterns and surface morphology. It was demonstrated that LNCMAl1 exhibited the superior electrochemical performance. The discharge capacity was 265.2 mAh g^?1 at 0.1 C and still maintained a discharge capacity of 135.6 mAh g^?1 at 5.0 C. The capacity retention could still be 58.2 and 66.8% after 50 cycles at 1.0 and 2.0 C, respectively. Electrochemical impedance spectra results proved that the remarkably improved rate capability and cycling performance could be ascribed to the low charge transfer resistance and enhanced reaction kinetics.     

New-type low-cost cathode materials for Li-ion batteries: Mikasaite-type Fe2(SO4)3

In the present work, a new-type low-cost lithium ion battery cathode material, the Mikasaite-type iron sulfate, has been studied. It can be prepared by heating the water-containing iron sulfate raw chemicals in air atmosphere. The experimental results have shown that the oxidation and the reduction peaks are 3.92 and 3.37 V in the cyclic voltammogram, respectively, when the scanning rate is 0.05 mV s^?1. The galvanostatic measurements have explored that the voltage plateau during charging is slightly less than 3.70 V and the discharge voltage plateau is 3.40 V for the first cycle and 3.50 V for the following cycles at 0.1 C rate. The discharge capacity in the first cycle can reach 116 mAh g^?1, about 87 % of the theoretical capacity (134 mAh g^?1). It is believed that the product in the fully discharged state is Li₂Fe₂(SO₄)₃. However, the insertion reaction is reversible only for the second lithium ion. During cycling, the reversible capacity remains about 60 mAh g^?1. Further capacity fade is not found in the 20 discharge–charge cycles. The electrochemical impedance measurements have shown that there are two compressed semicircles in the Nyquist plots and a Warburg impedance in the low-frequency domain. The high-frequency semicircle is related with the electrode’s structural factor and the intermediate-frequency semicircle corresponds to the charge-transfer process.     

Electrochemical characterization of ionic liquid based gel polymer electrolyte for lithium battery application

High molecular weight polymer poly(vinylidenefluoride-co-hexafluoropropylene) (PVdF-HFP), ionic liquid 1-ethyl-3-methylimidazolium bis(fluorosulfonyl)imide (EMIMFSI), and salt lithium bis(trifluoromethanesulfonyl)imide (LiTFSI)-based free-standing and conducting ionic liquid-based gel polymer electrolytes (ILGPE) have been prepared by solution cast method. Thermal, electrical, and electrochemical properties of 80 wt% IL containing gel polymer electrolyte (GPE) are investigated by thermogravimetric (TGA), impedance spectroscopy, linear sweep voltammetry (LSV), and cyclic voltammetry (CV). The 80 wt% IL containing GPE shows good thermal stability (~?200 °C), ionic conductivity (6.42?×?10^?4 S cm^?1), lithium ion conductivity (1.40?×?10^?4 S cm^?1 at 30 °C), and wide electrochemical stability window (~?4.10 V versus Li/Li⁺ at 30 °C). Furthermore, the surface of LiFePO₄ cathode material was modified by graphene oxide, with smooth and uniform coating layer, as confirmed by scanning electron microscopy (SEM), and with element content, as confirmed by energy dispersive X-ray (EDX) spectrum. The graphene oxide-coated LiFePO₄ cathode shows improved electrochemical performance with a good charge-discharge capacity and cyclic stability up to 50 cycles at 1C rate, as compared with the without coated LiFePO₄. At 30 °C, the discharge capacity reaches a maximum value of 104.50 and 95.0 mAh g^?1 for graphene oxide-coated LiFePO₄ and without coated LiFePO₄ at 1C rate respectively. These results indicated improved electrochemical performance of pristine LiFePO₄ cathode after coating with graphene oxide.