无皂乳液聚合法合成阴离子PS微球及粒径控制

以苯乙烯(St)和丙烯酸(AA)为单体,过硫酸钾(KPS)为引发剂,采用无皂乳液聚合法合成了单分散阴离子聚苯乙烯(PS)微球,并对微球结构和影响单分散性的因素进行了研究。结果表明,AA单体也已共聚到聚合物链上,AA的加入使PS微球粒径减小,并赋予PS微球表面负电性;聚合反应的活化能为42.95kJ/mol,升高聚合温度提高了反应速率;随着KPS用量的增加,PS微球粒径减小,在用量为0.6%时呈现最好单分散性;随着反应介质中丙酮含量增加,聚合物在介质中溶解度增加,使PS微球粒径有所减小,但微球粒径分布有所变宽。     

MMA-EA-AA无皂共聚胶乳中羧基分布的研究

用无皂乳液聚合法合成了粒径窄分布的MMA EA AA三元共聚胶乳 ,用电导滴定法测定了羧基在胶乳中的分布 ,系统研究了聚合体系中各组分对胶乳中羧基分布的影响 .结果表明随着NH4 HCO3用量的增加 ,表面羧基含量 (Sa)、表面羧基密度 (Sd)和水相羧基含量 (Fa)逐渐增大 ,包埋羧基含量 (Ea)明显降低 ;随着AA用量的增加 ,Sa、Sd 、Fa 和Ea 均逐渐增大 ,但包埋羧基百分比也呈增大趋势 ;随着引发剂用量的增加 ,Sd 和Ea 逐渐减小 ,而Fa 先增大然后趋于恒定 .     

交联剂对无皂P(MMA-EA-MAA)种子聚合乳胶粒成孔的影响

采用完全无皂种子乳液聚合技术合成了粒径窄分布的P(MMA-EA-MAA)乳胶粒,通过对上述胶乳进行碱处理,制备出了具有空腔结构和多孔结构的聚合物乳胶粒,研究了交联剂的种类和用量对聚合过程、胶粒特性及胶粒结构形态的影响.结果表明,体系中加入交联剂后,单体转化率都有不同程度的提高;随交联剂用量的增加,乳胶粒粒径略有减小,交联剂用量较高时,乳胶粒粒径分布加宽;二乙烯基苯(DVB)的交联效率稍高于双甲基丙烯酸乙二醇酯(EGDMA);不加入交联剂及EGDMA用量低于0.5%时,处理后乳胶粒呈空腔结构,加入DVB及EGDMA用量高于1.0%时,处理后乳胶粒呈多孔结构,并且乳胶粒体积增量随交联剂用量的增加而减小.     

反应原料组成对单分散苯乙烯微球粒径及其分布的影响

采用分散聚合工艺制备微米级单分散聚苯乙烯微球，并对分散聚合反应的内部影响因素(分散稳定剂、助稳定剂、单体、引发剂)进行了研究．结果表明，随着分散稳定剂和助稳定剂用量的增加，聚苯乙烯微球的粒径减小；随着单体和引发剂用量的增加，聚苯乙烯微球的粒径增大．分散稳定剂和单体用量是影响聚苯乙烯微球粒径分布的两个主要内部因素．     

粒径可控阳离子型聚苯乙烯纳米粒子的制备及表征

在采用阳离子型双子（gemini）表面活性剂作为乳化剂,不使用任何助乳化剂的条件下,通过改进微乳液聚合工艺制备了窄分布粒径可控的阳离子型聚苯乙烯（PS）纳米乳液。 改进微乳液聚合的主要特点是：大部分苯乙烯以预乳液的形式恒速滴入引发聚合的微乳液中,使用具有高乳化性能的gemini表面活性剂作为乳化剂能明显降低乳胶粒粒径。 实验结果表明,少量阳离子单体三甲基烯丙基氯化铵作为共聚单体能够明显减小Z均粒径、降低粒度分布,乳化剂用量、引发剂用量和反应温度均能影响制备乳胶粒的粒径及其粒度分布。 乳化剂和引发剂用量分别为苯乙烯质量的5%~10%和1.0%~1.5%、反应温度为70~75 ℃时,能够制备粒径小分布窄的阳离子型聚苯乙烯纳米粒子。 Z均粒径与苯乙烯质量之间的线性关系表明,Z均粒径可以通过苯乙烯用量来控制。 不同聚合工艺下制备的聚合物粒度分布曲线表明,改进微乳液聚合工艺（半连续预乳化工艺）在制备窄分布的聚合物纳米粒子方面具有很强的优越性。     

荧光探针法研究核壳结构有机硅-丙烯酸酯乳液的聚合行为

以芘为荧光探针,探讨了有机硅-丙烯酸酯核壳乳液聚合过程中,芘的第一振动峰(373 nm处)与第三振动峰(384 nm处)荧光强度的比值I1/I3与乳化剂、有机硅单体(D4)和引发剂(KPS)用量之间的关系,并结合聚合过程中探针芘的I1/I3峰值与单体转化率及乳胶粒形态演变之间的关系,研究了核壳结构有机硅-丙烯酸酯乳液的聚合行为.研究结果表明,探针芘的I1/I3峰值随乳化剂用量,D4用量,KPS用量不同发生相应的变化,随单体转化率的增加而增大.当乳化剂用量、D4用量、KPS与总单体的质量比依次为2 g、8 g、0.7%时,得到的乳液具有优良的综合性能.聚合反应过程中,当种子乳胶粒转变为核壳乳胶粒时,芘的I1/I3峰值仍呈现出明显的转变,说明有机硅-丙烯酸酯核壳乳液具有互穿聚合物网络结构.因此,荧光探针可用于研究有机硅-丙烯酸酯核壳乳液聚合反应进程.     

沉淀聚合制备聚(季戊四醇三丙烯酸酯-苯乙烯)单分散微球及其形成机理

以季戊四醇三丙烯酸酯(PETA)作交联剂,苯乙烯作共聚单体,偶氮二异丁腈作引发剂,在乙醇或其与水的混合溶剂中沉淀聚合制备了交联聚合物微球.研究了反应时间、交联剂用量以及溶剂中水含量对聚合过程及微球的影响.结果表明当PETA用量在单体质量的5%-35%之间且反应时间不低于6h时可制得单分散聚合物微球.当PETA用量低于20%时,所得微球的粒径随PETA用量的增加逐渐减小,粒径分布逐渐变窄;此后继续提高PETA用量,微球粒径又逐渐增大,粒径分布逐渐变宽.向反应介质中加入水,可明显提高微球产率及单体转化率,但其体积分数达30%时,所得微球分散性变宽.在此基础上对微球的形成机理也进行了讨论.     

有机硅氧烷改性St/BA/AA三元共聚乳液的制备

采用核壳乳液聚合法,制备了乙烯基三乙氧基硅烷（VTES）改性的St/BA/AA三元共聚乳液,其结构经FT IR确证。研究了VTES用量、乳化剂用量及配比和引发剂用量对单体转化率和粒径的影响。结果表明：在最优条件［48%St, 48%BA, 4%AA, 1%N-MA, 4%VTES, 8%乳化剂（OP-10/SDS=1/3）, 0.8%引发剂］下,单体转化率为95.8%,平均粒径242 nm。并研究了改性St/BA/AA乳胶膜(1)的耐溶剂性和铅笔硬度。结果表明：1具有良好的耐溶剂性,铅笔硬度为2H。     

室温沉淀聚合制备单分散聚苯乙烯微球

采用沉淀聚合的方法以乙醇/水为混合溶剂、K_2S_2O_8/NaHSO_3为引发剂,室温下引发苯乙烯聚合制备了单分散的聚苯乙烯(PS)微球.研究了反应时间、引发剂用量、反应溶剂中乙醇与水的比例、搅拌速度对聚苯乙烯微球的收率及形貌、单体转化率的影响.结果表明,聚苯乙烯微球的单体转化率、微球的收率和粒径随着反应时间的延长而增加,反应12 h后趋于稳定;当增加引发剂的用量,聚苯乙烯微球的单体转化率、微球的收率和粒径都有所增加,K_2S_2O_8与Na HSO_3用量分别在≤2.0%和1.3%时,能够得到单分散的聚苯乙烯微球;随着反应介质中水含量的增加,聚苯乙烯微球的单体转化率、微球的收率先增加后降低,单分散性变差,水含量在≤40%能够得到单分散的微球;搅拌速度从600 r/min增加到1200 r/min时,微球粒径、收率与单体转化率几乎没有变化.并初步研究了聚苯乙烯微球的形成机理.     

乙醇或乙醇-水为新的溶剂体系沉淀聚合制备单分散聚合物微球

以三羟甲基丙烷三丙烯酸酯(TMPTA)作交联剂,, 苯乙烯 (St) 作共聚单体,, 偶氮二异丁腈(AIBN)作引发剂,, 在低毒性乙醇和乙醇-水混合物这一新的溶剂体系中沉淀聚合反应4 h制备了单分散交联微球. 通过提高交联剂用量、引发剂用量和改变反应介质中水的用量探讨了提高单体转化率的方法. 结果表明,, 提高引发剂用量和增加溶剂中水的用量都能有效提高单体转化率并制得粒径均匀的微球. 保持其他条件不变,, 在乙醇中使用2 wt% AIBN仅能得到79%的单体转化率,, 提高AIBN用量至6 wt%或在介质中增加水的用量至28 vol%,, 在制得单分散微球的同时单体转化率可以达到95%以上. 文中对微球的形成机理和提高单体转化率的方法给出了理论解释.     

Synthesis of Sub-100 nm and Narrow Particle Size Distribution Cationic Latex by One-Step Emulsion Polymerization

A novel approach to synthesize narrow particle size distribution cationic latex particles based on styrene and butyl acrylate was proposed. The effect of monomer/water ratios, surfactant (cetyltrimethylammonium chloride) concentrations, and monomer compositions on the evolution of particle size, distribution, number, and morphology as a function of monomer conversion was concerned in order to confirm the optimum polymerization condition. As expected, the particle size of the ultima latex increased with monomer/water ratios and styrene contents decreased with increasing surfactant concentrations. Continuous nucleation phenomena occurred when monomer/water ratio was lesser than 30/70, resulting in a gradual increase in the number of particles in the whole polymerization process. Combined with the previous work (Colloid and Polymer Science, 2014, 292: 519–525), it was concluded that particle coagulation easily took place in cationic emulsion polymerization of styrene. Thus, the narrow particle size distribution cationic latexes with particle scale between 50 nm and 80 nm, 30 wt% solid content could be prepared in a short reaction time.     

Preaparation of cationic latexes of poly(styrene-CO-butyl acrylate) and their properties evolution in latex dilution

Cationic latexes were prepared through emulsion copolymerization of styrene(St) and butyl acrylate(BA) with a cationic surfactant,cetyl trimethyl ammonium bromide(CTAB).Latex properties,including particle size,size distribution,ζpotential,surface tension and monomer conversion,were determined for latexes prepared with different CTAB amounts. Evolution of these properties during emulsion polymerization was followed in order to understand the mechanism of the particles formation.Results showed that both particle size andζpotential were function of polymerization time and latex solids.Parallel emulsion polymerizations with cationic,anionic charged initiator and charge-free initiators were also carried out,the latex properties were determined at different polymerization time.All these results were attentively interpreted based on the mechanisms of emulsion polymerization,surfactant adsorption and latex particle stabilization.     

Study on soap‐free P(MMA‐EA‐AA or MAA) latex particles with narrow size distribution

Soap‐free poly(methyl methacrylate‐ethyl acrylate‐acrylic acid or methacrylic acid) [P(MMA‐EA‐AA or MAA)] particles with narrow size distribution were synthesized by seeded emulsion polymerization of methyl methacrylate (MMA), ethyl acrylate (EA) and acrylic acid (AA) or methacrylic acid (MAA), and the influences of the mass ratio of core/shell monomers used in the two stages of polymerization ([C/S]_w) and initiator amount on polymerization, particle size and its distribution were investigated by using different monomer addition modes. Results showed that when the batch swelling method was used, the monomer conversion was more than 96.0% and particle size distribution was narrow, and the particle size increased first and then remained almost unchanged at around 600 nm with the [C/S]_w decreased. When the drop‐wise addition method was used, the monomer conversion decreased slightly with [C/S]_w decreased, and large particles more than 750 nm in diameter can be obtained; with the initiator amount increased, the particle size decreased and the monomer conversion had a trend to increase; the particle size distribution was broader and the number of new particles was more in the AA system than in the MAA system; but the AA system was more stable than the MAA system at both low and high initiator amount. Copyright © 2006 John Wiley & Sons, Ltd.     

核/壳乳液聚合工艺中乳化剂的定量研究

以十二烷基硫酸钠(SDS)为乳化剂,采用多步种子乳液聚合方法制备了核/壳结构乳液,研究了乳化剂加入量以及加料速率对核壳乳液聚合的影响,并推导了核及壳乳液聚合阶段所需乳化剂量的计算公式.研究表明,当种子、核、壳乳液聚合阶段单体量分别为12g、50g和50g,种子乳液聚合阶段加入的乳化剂量为0.44g时,控制核、壳乳液聚合阶段乳化剂的加入量分别在0.64～2.07g及0.04～2.12g之间,且预乳化单体的滴加速度低于2.3g/min时,可以防止二次成核及新乳胶粒子的形成,制得粒径分布窄、核/壳结构明显的乳胶粒子.利用透射电镜(TEM)对所制备的核壳结构乳胶粒子的结构形态进行了验证,试验结果与理论预测结果一致.     

PREPARATION AND PROPERTIES OF SILICONE-ACRYLATE COPOLYMER LATEX

Silicone-acrylate copolymer latex was prepared through three different polymerization processes, i.e., the batch process, preemulsified monomer addition and the monomer addition process. The results revealed that the monomer addition process is a desirable approach to produce narrow particle size distribution latex with higher polymerization conversion and less amount of coagulum. The effect of silicone content on the glossiness and water absorption of latex film was investigated and the results showed that the glossiness of latex film is improved up to a silicone content of 10% of total monomers, but becomes impaired thereafter, whereas water absorption is reduced accordingly.     

聚硅氧烷/丙烯酸酯核/壳复合胶乳的粒径分布与成核机理

通过种子乳液法合成出具有高有机硅含量核 壳结构的聚硅氧烷 丙烯酸酯复合粒子 .研究了聚合方法、乳化剂浓度、引发剂浓度、单体滴加速度等工艺条件对复合乳液粒径尺寸、分布与形态的影响 ,并对复合乳液的成核机理进行了探讨 .研究表明 ,乳化剂浓度对乳液粒子的粒径分布和形态、结构有显著影响 ,引发剂浓度增加将使粒子粒径减小 ;相对一次投料法 ,种子乳液法生成的粒子分布窄 ,具有明显核壳结构 ,通过壳层单体滴加速度可以控制粒子的粒径尺寸和分布 ;而壳层丙烯酸酯聚合物主要是在聚硅氧烷种子表面的“过渡层”聚合、富集而成 .     

有机硅-丙烯酸酯聚合物乳液合成及粒径分析

通过种子乳液半连续法合成了有机硅改性丙烯酸酯聚合物乳液,并对其粒子形态及分布进行分析。结果表明:通过种子乳液半连续聚合工艺可制备出固含量42wt%,乳化剂含量4wt%(基于单体量)、窄分布纳米粒子的有机硅改性丙烯酸酯聚合物乳液。随反应进行,粒径分布变窄,平均粒径逐渐增大。随乳化剂中SDS与OP-10的摩尔比减少,粒径增大。     

Kinetics and mechanism of emulsifier-free emulsion copolymerization: Styrene-methyl methacrylate-acrylic acid system

The emulsifier-free emulsion copolymerization of styrene (St) and methyl methacrylate (MMA) in the presence of functional monomer acrylic acid (AA) was carried out in batch process. The kinetics was investigated in detail using model function, Integrated Gamma Function. The morphology and size of particles were monitored continuously by TEM all along the polymerization. It was found that the nucleation, polymerization rate increase with increasing concentration of the functional monomer AA, initiator ammonium persulfate (APS), and polymerization temperature T, and APS plays a predominant role in the particle nucleation process. The particle nucleation stage ceased at about 10% conversion and the steady stage can be extended to about 70% conversion. The particle nucleation is likely to yield primary particle via the mechanism of homogeneous coagulative nucleation and coagulation of the primary particle to yield uniform particles. The particle growth in the postnucleation stage is via a shell growth mechanism. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2649–2656, 1999     

The effect of acrylic acid amount on the colloidal properties of polystyrene latex

Poly(styrene-co-acrylic acid) (St/AA) latices were prepared by using a batch soap-free emulsion copolymerisation in non-buffered medium. Polymerisation kinetics, followed by gravimetric method, revealed that increasing AA comonomer concentration was directly proportional to the copolymerisation rate, while adding AA comonomer caused a strong decrease of particle size of final St/AA latex particle without affecting the size distribution. Transmission electron microscopy indicated that the particles were monodispersed and spherical in shape irrespective of AA amount used in the investigated range. The colloidal stability of the latices was increased upon increasing the AA concentration; owing to the electrosteric stabilisation originated from AA-rich layer on the particle surface. In addition, electrophoretic mobility of formed particles versus polymerisation conversion exhibited the constancy of the surface charge density during the polymerisation process and was inferred for discussion of the polymerisation mechanism of this system.