Multi-phase field simulation of competitive grain growth for directional solidification

The multi-phase field model of grain competitive growth during directional solidification of alloy is established. Solving multi-phase field models for thin interface layer thickness conditions, the grain boundary evolution and grain elimination during the competitive growth of SCN-0.24-wt% camphor model alloy bi-crystals are investigated. The effects of different crystal orientations and pulling velocities on grain boundary microstructure evolution are quantitatively analyzed. The obtained results are shown below. In the competitive growth of convergent bi-crystals, when favorably oriented dendrites are in the same direction as the heat flow and the pulling speed is too large, the orientation angle of the bi-crystal from small to large size is the normal elimination phenomenon of the favorably oriented dendrite, blocking the unfavorably oriented dendrite, and the grain boundary is along the growth direction of the favorably oriented dendrite. When the pulling speed becomes small, the grain boundary shows the anomalous elimination phenomenon of the unfavorably oriented dendrite, eliminating the favorably oriented dendrite. In the process of competitive growth of divergent bi-crystal, when the growth direction of favorably oriented dendrites is the same as the heat flow direction and the orientation angle of unfavorably oriented grains is small, the frequency of new spindles of favorably oriented grains is significantly higher than that of unfavorably oriented grains, and as the orientation angle of unfavorably oriented dendrites becomes larger, the unfavorably oriented grains are more likely to have stable secondary dendritic arms, which in turn develop new primary dendritic arms to occupy the liquid phase grain boundary space, but the grain boundary direction is still parallel to favorably oriented dendrites. In addition, the tertiary dendritic arms on the developed secondary dendritic arms may also be blocked by the surrounding lateral branches from further developing into nascent main axes, this blocking of the tertiary dendritic arms has a random nature, which can have aninfluence on the generation of nascent primary main axes in the grain boundaries.     

Numerical study of growth competition between twin grains during directional solidification by using multi-phase field method

A multi-phase field model is established to simulate the growth competition and evolution behavior between seaweed and columnar dendrites during directional solidification.According to the effects of surface tension and interfacial energy,we quantitatively analyze the influences of factors such as inclination angles,pulling velocity,and anisotropic strength on twin growth.The results demonstrate that the pulling velocity and anisotropic strength have an important influence on the morphology and evolution of the seaweed and dendritic growth.The low pulling velocity and anisotropic strength are both key parameters for maintaining the stable morphology of seaweed during competitive growth in a bicrystal,showing that the lateral branching behavior is the root of the dendrites that can ultimately dominate the growth.And it is clarified that the lateral branching behavior and lateral blocking are the root causes of the final dominant growth of dendrites.With the increase of anisotropy strength,the seaweed is eliminated fastest in case 1,the seaweed is transformed into degenerate dendritic morphology,and eliminates the seaweed by promoting the generation and lateral growth of the lateral branches of the dendrites.The increase of pulling velocity is to increase the undercooling of favorable oriented grain and accelerate the growth rate of dendrites,thus producing more new primary dendrites for lateral expansion and accelerating the elimination rate of unfavorable oriented grain.     

Multi-phase field simulation of grain growth in multiple phase transformations of a binary alloy

This work establishes a temperature-controlled sequence function, and a new multi-phase-field model, for liquid–solid–solid multi-phase transformation by coupling the liquid–solid phase transformation model with the solid–solid phase transformation model. Taking an Fe–C alloy as an example, the continuous evolution of a multi-phase transformation is simulated by using this new model. In addition, the growth of grains affected by the grain orientation of the parent phase(generated in liquid–solid phase transformation) in the solid–solid phase transformation is studied. The results show that the morphology of ferrite grains which nucleate at the boundaries of the austenite grains is influenced by the orientation of the parent austenite grains. The growth rate of ferrite grains which nucleate at small-angle austenite grain boundaries is faster than those that nucleate at large-angle austenite grain boundaries. The difference of the growth rate of ferrites grains in different parent phase that nucleate at large-angle austenite grain boundaries, on both sides of the boundaries, is greater than that of ferrites nucleating at small-angle austenite grain boundaries.     

Multi-bubble motion behavior of uniform magnetic field based on phase field model

Aiming at the interaction and coalescence of bubbles in gas–liquid two-phase flow, a multi-field coupling model was established to simulate deformation and dynamics of multi-bubble in gas–liquid two-phase flow by coupling magnetic field, phase field, continuity equation, and momentum equation. Using the phase field method to capture the interface of two phases, the geometric deformation and dynamics of a pair of coaxial vertical rising bubbles under the applied uniform magnetic field in the vertical direction were investigated. The correctness of results is verified by mass conservation method and the comparison of the existing results. The results show that the applied uniform magnetic field can effectively shorten the distance between the leading bubble and the trailing bubble, the time of bubbles coalescence, and increase the velocity of bubbles coalescence. Within a certain range, as the intensity of the applied uniform magnetic field increases, the velocity of bubbles coalescence is proportional to the intensity of the magnetic field, and the time of bubbles coalescence is inversely proportional to the intensity of the magnetic field.     

Phase field simulation of single bubble behavior under an electric field

Based on the Cahn-Hilliard phase field model, a three-dimensional multiple-field coupling model for simulating the motion characteristics of a rising bubble in a liquid is established in a gas-liquid two-phase flow. The gas-liquid interface motion is simulated by using a phase-field method, and the effect of the electric field intensity on bubble dynamics is studied without electric field, or with vertical electric field or horizontal electric field. Through the coupling effect of electric field and flow field, the deformation of a single rising bubble and the formation of wake vortices under the action of gravity and electric field force are studied in detail. The correctness of the results is verified by mass conservation, and the influences of different electric field directions and different voltages on the movement of bubbles in liquid are considered. The results show that the ratio of the length to axis is proportional to the strength of the electric field when the air bubble is stretched into an ellipsoid along the electric field line under the action of electrostatic gravity and surface tension. In addition, the bubble rising speed is affected by the electric field, the vertical electric field accelerates the bubble rise, and the horizontal direction slows it down.