Modeling and numerical simulation of the resistance spot welding of zinc coated steel sheets using rounded tip electrode: Analysis of required conditions

This paper investigates the essential conditions to improve the accuracy of a resistance spot welding computational study of advanced zinc coated steel sheets using rounded tip electrode. An experimental analysis is performed to highlight the required considerations for a suitable simulation. A sequential Electrical-Thermal-Metallurgical and Mechanical (ETMM) finite element analysis with appropriate precautions of the contact conditions enables to accurately simulate the nugget development during the welding. A critical smooth evolution of the contact radius is required. A fine meshing with an interfacial mesh size of at least 0.05 × 10⁻³ m combined with a coupling time step of 0.0025 s between the electrical-thermal-metallurgical and the mechanical analysis allows a regular incrementation of the contact radius, without burdening the time computing. Accurate values of the contact resistance depending on the interfacial pressure and temperature are essential for a good simulation of the nugget size. The ETMM calculation is successfully extended to the simulation of the welding of a typical two sheets assembly.     

Recent progresses on solution-processed silver nanowire based transparent conducting electrodes for organic solar cells

Organic photovoltaics (OPVs) are considered as a future alternative for conventional silicon based solar cells, owing to their low cost, ease of production and high-throughput. The transparent conducting electrode (TCE) is a fundamental component of OPVs. Traditionally, indium tin oxide (ITO) has been mainly utilized as a TCE in OPV applications due to its relatively high transparency and low sheet resistance. However, increasing demand for the optoelectronic devices has led to large fluctuations in ITO prices in the past decade and ITO is known to account more than 50% of the total cost of OPV devices. Thus, it is believed that development of solution-processable alternative materials is of great importance in reducing the cost of OPVs. Numerous materials, including silver nanowires, carbon nanotubes, graphene and conducting polymers, have been offered as replacements for ITO. This article reviews recent progress on fabrication of TCE via solution based coating techniques of silver nanowires (Ag NWs). In addition, performance of the Ag NWs based TCE in OPVs is summarized. Finally, we explore the future outlook for Ag NWs based TCE at the end of the review.     

Improved water resistance of SrAl2O4: Eu2+, Dy3+ phosphor directly achieved in a water-containing medium

In this paper, a heterogeneous precipitation method utilizing urea hydrolysis was adopted to coat a SiO₂ layer on the surface of SrAl₂O₄:Eu²⁺, Dy³⁺ long persistence phosphors. To avoid phosphor hydrolysis in a water-containing coating medium, the hydrolysis and polymerization reactions of tetraethyl orthosilicate (TEOS) were concerned and carried out. The crystal phases, surface morphologies, hydrolysis stability and water resistance on afterglow properties of coated phosphors were investigated. Scanning electron microscopy, energy dispersive spectrum analysis, transmission electron microscope and Fourier transform infrared spectrum results confirmed that a continuous, uniform and compact SiO₂ coating layer was successfully obtained on the phosphors surface. A theoretical coating amount of 5% or higher was found to be good for hydrolysis stability. Photoluminescence results revealed the coated phosphors showed much better water resistance on afterglow properties than the uncoated phosphor. We also discussed and proposed the hydrolysis restriction mechanism of SrAl₂O₄:Eu²⁺, Dy³⁺ in the water-containing coating medium.     

FeOx Coating on Pd/C Catalyst by Atomic Layer Deposition Enhances the Catalytic Activity in Dehydrogenation of Formic Acid

Hydrogen generation from formic acid (FA) has received significant attention.The challenge is to obtain a highly active catalyst under mild conditions for practical applications.Here atomic layer deposition (ALD) of FeO_x was performed to deposit an ultrathin oxide coating layer to a Pd/C catalyst,therein the FeO_x coverage was precisely controlled by ALD cycles.Transmission electron microscopy and powder X-ray diffraction measurements suggest that the FeO_x coating layer improved the thermal stability of Pd nanoparticles (NPs).X-ray photoelectron spectroscopy measurement showed that deposition of FeO_x on the Pd NPs caused a positive shift of Pd3d binding energy.In the FA dehydrogenation reaction,the ultrathin FeO_x layer on the Pd/C could considerably improve the catalytic activity,and Pd/C coated with 8 cycles of FeO_x showed an optimized activity with turnover frequency being about 2 times higher than the uncoated one.The improved activities were in a volcanoshape as a function of the number of FeO_x ALD cycles,indicating the coverage of FeO_x is critical for the optimized activity.In summary,simultaneous improvements of activity and thermal stability of Pd/C catalyst by ultra-thin FeO_x overlayer suggest to be an effective way to design active catalysts for the FA dehydrogenation reaction.     

Thin Organic-Inorganic Anti-Fouling Hybrid-Films for Microreactor Components

Deposit formation and fouling in reactors for polymer production and processing especially in microreactors is a well-known phenomenon. Despite the flow and pressure loss optimized static mixers, fouling occurs on the surfaces of the mixer elements. To improve the performance of such parts even further, stainless steel substrates are coated with ultra-thin films which have low surface energy, good adhesion, and high durability. Perfluorinated organosilane (FOTS) films deposited via chemical vapor deposition (CVD) are compared with FOTS containing zirconium oxide sol-gel films regarding the prevention of deposit formation and fouling during polymerization processes in microreactors. Both film structures led to anti-adhesive properties of microreactor component surfaces during aqueous poly(vinylpyrrolidone) (PVP) synthesis. To determine the morphology and surface chemistry of the coatings, different characterization methods such as X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy as well as microscopic methods such as field-emission scanning electron microscopy (FE-SEM) and atomic force microscopy (AFM) are applied. The surface free energy and wetting properties are analyzed by means of contact angle measurements. The application of thin film-coated mixing elements in a microreactor demonstrates a significant lowering in pressure increase caused by a reduced deposit formation.     

Designing an epoxy composite coating having dual-barrier-active self-healing anti-corrosion functions using a multi-functional GO/PDA/MO nano-hybrid

The graphene oxide, functionalized with polydopamine (PDA) bio-polymers and molybdate (MO) ions, was incorporated into the epoxy coating. The FT-IR, Raman, UV-visible, XRD, and FE-SEM/EDS analyses were utilized for the GO/PDA/MO nanoparticle characterization. The sequence of inhibitors' release from the nano-hybrid and their effect on the electrochemical behavior of the steel sample was explored by the OCP, polarization, and, EIS analyses in the aquatic saline media. EIS analyses revealed inhibition efficiency of 88% for the sample immersed in the GO/PDA/MO-contained solution after 48 h immersion. The polarization results showed a 91% corrosion mitigation index for the sample submerged in the GO/PDA/MO extract-containing solution after 48 h immersion. An increase of the scratched coating Nyquist diameter, the lower corrosion product, and coating blister formation after exposure to the salt spray chamber, as well as the lower adhesion loss in the pull-off test (26%), revealed that the epoxy coating reinforced with GO/PDA/MO nano-hybrids could mitigate the mild steel corrosion by improving the barrier performance and active corrosion protection (self-healing mechanism) behavior.     

“功能涂料”课程的教学改革:打造趣味性、互动性和挑战性的课堂*

本着培养涂料行业精英人才的宗旨,针对涂料行业对人才需求的特点,结合多年教学经验,从教材的选择、教学内容设置、教学方法改进以及考核方法改革等4个方面探索了“功能涂料”课程的教学方法改革与课程实践。通过自编教材,精心设置授课内容,将科研成果、前沿知识、生活场景、新闻事件与书本知识相结合,提高课堂的趣味性;通过讨论法和交换式互动上课来加强课堂的互动性;通过过程性评价提高课程的学业挑战度。通过教学改革,本课程的选课率和出勤率得到了大幅提高,学生对涂料的兴趣明显增加,毕业后选择进入涂料领域工作的学生也越来越多。     

Process prediction of Ni–SiC coatings based on RBF-BP model

The preparation of Ni–SiC coatings using magnetic field-assisted jet electrodeposition under various plating settings is described in this study. A RBF-BP composite neural network with 4 × 4 × 4 × 7 × 10 × 1 was used to predict the corrosion resistance of Ni–SiC coatings prepared by employing different plating parameters. The results show that the fitting degree between the expected value and the actual value of the RBF-BP composite neural network is 0.97497. Moreover, the hybrid neural network can accurately predict the corrosion resistance of Ni–SiC coatings prepared under different process parameters. The corrosion weight loss of the coating is the lowest at the current density of 4 A/dm², a jet rate of 3 m/s, a SiC particle concentration of 8 g/L, and at a magnetic field intensity of 0.8 T, demonstrating its corrosion resistance under these conditions. According to the coating characterization analysis, the coating's grain size was significantly refined, and the surface was smoother with a high amount of uniformly sized SiC nanoparticles.