Influence of drying method on the material properties of nanocellulose I: thermostability and crystallinity

The effect of drying method on selected material properties of nanocellulose was investigated. Samples of nanofibrillated cellulose (NFC) and cellulose nanocrystals (CNC) were each subjected to four separate drying methods: air-drying, freeze-drying, spray-drying, and supercritical-drying. The thermal stability and crystallinity of the dried nanocellulose were evaluated using thermogravimetric analysis (TGA) and X-ray diffraction. Supercritical-drying produced NFCs with the least thermal stability and the lowest crystallinity index. Air-drying or spray-drying produced NFCs which were more thermally stable compared with freeze-dried NFCs. The CNCs dried by the three methods (air-drying, freeze-drying, and spray-drying) have similar onset temperature of thermal degradation. The different drying methods resulted in various char weight percentages at 600 °C for the dried NFCs or CNCs from TGA measurements. The dried NFCs are pure cellulose I while the dried CNCs consist of cellulose I and II. The calculated crystallinity indices differ with each drying method. The cellulose II content in CNCs changes as a function of drying method. For the application of nanocellulose in non polar thermoplastics, spray-dried products are recommended according to their higher thermal stability and higher crystallinity index.     

Influence of homogenization and drying on the thermal stability of microfibrillated cellulose

Homogenization has been used to release microfibrils from cellulose fibres to produce microfibrillated cellulose (MFC). Oven drying, atomization or freeze-drying were used to dry MFC. Morphological differences were observed linked to the compaction of the system and the formation of microfibril agglomerates. Thermal stability of the dried MFC, checked by TGA, decreased after homogenization and drying. Char level at the end of the pyrolysis was higher than for cellulose fibres. Derivative TGA (dTGA) showed a shoulder around 250 °C for the dried MFC. Volatile degradation product detection by FTIR spectroscopy (FTIR) coupled to TGA and DSC showed that the shoulder corresponds to expected dehydration reactions of the cellulose. Increasing the contacts between microfibril(s) (bundles) and agglomerates of the freeze-dried MFC by compression promoted dehydration reactions. Homogenization and drying modified the thermal properties of the MFC. No significant influence of freeze-drying kinetics on the thermal behaviour of the MFC was observed.     

Effect of fiber drying on properties of lignin containing cellulose nanocrystals and nanofibrils produced through maleic acid hydrolysis

The effect of fiber drying on the properties of lignin containing cellulose nanocrystals (LCNC) and nanofibrils (LCNF) produced using concentrated maleic acid hydrolysis of a never dried unbleached mixed hardwood kraft pulp was evaluated. Two drying conditions, i.e., air drying and heat drying at 105 °C were employed. It was found that drying (both air and heat) enhanced acid hydrolysis to result in slightly improved LCNC yields and less entangled LCNF. This is perhaps due to the fact that drying modified the cellulose supermolecular structure to become more susceptible to acid hydrolysis and the enhanced hydrolysis severity at the fiber surface when using dried fibers. Drying substantially improved LCNC crystallinity and LCNF suspension viscoelastic behavior. The present study quantitatively elucidated the effect of pulp drying (either air or heat) on producing cellulose nanomaterials and has practical importance because commercial market pulp (heat dried) is most likely to be used commercially.     

Modification of crystallinity and pore size distribution in coagulated cellulose films

In this study the effects of altering the coagulation medium during regeneration of cellulose dissolved in the ionic liquid 1-ethyl-3-methylimidazolium acetate, were investigated using solid-state NMR spectroscopy and NMR cryoporometry. In addition, the influence of drying procedure on the structure of regenerated cellulose was studied. Complete conversion of the starting material into regenerated cellulose was seen regardless of the choice of coagulation medium. Coagulation in water predominantly formed cellulose II, whereas coagulation in alcohols mainly generated non-crystalline structures. Subsequent drying of the regenerated cellulose films, induced hornification effects in the form of irreversible aggregation. This was indicated by solid-state NMR as an increase in signal intensity originating from crystalline structures accompanied by a decrease of signal intensity originating from cellulose surfaces. This phenomenon was observed for all used coagulants in this study, but to various degrees with regard to the polarity of the coagulant. From NMR cryoporometry, it was concluded that drying induced hornification generates an increase of nano-sized pores. A bimodal pore size distribution with pore radius maxima of a few nanometers was observed, and this pattern increased as a function of drying. Additionally, cyclic drying and rewetting generated a narrow monomodal pore size pattern. This study implies that the porosity and crystallinity of regenerated cellulose can be manipulated by the choice of drying condition.     

干燥方式对高氯酸铵/石墨烯复合材料的结构和热分解行为的影响

通过溶胶-凝胶法制备了石墨烯水凝胶, 并将其与高氯酸铵(AP)复合, 然后分别采用自然干燥、冷冻干燥和超临界CO₂干燥三种干燥方式制备了AP/石墨烯复合材料, 并通过扫描电镜(SEM)、元素分析、X射线衍射(XRD)、差示扫描量热仪(DSC)和热重-红外联用技术(TG-FTIR)研究了不同干燥方式对其结构和热分解行为的影响. 结果表明, 干燥方式对AP/石墨烯复合材料的形貌具有明显影响, 其中通过超临界CO₂干燥制备的AP/石墨烯复合材料基本能保持与石墨烯气凝胶相似的外观和多孔结构. 通过自然干燥、冷冻干燥和超临界CO₂干燥制备的AP/石墨烯复合材料中AP的质量分数分别为89.97%、92.41%和94.40%, 其中通过超临界CO₂干燥制备的复合材料中AP的粒径尺寸为69 nm. DSC测试结果表明, 石墨烯对AP的热分解过程具有明显的促进作用, 能使AP的低温分解过程大大减弱, 高温分解峰温明显降低. 三种干燥方式相比, 通过超临界CO₂干燥制备的AP/石墨烯复合材料中石墨烯的促进作用最明显. 与纯AP相比, 其高温分解峰温降低了83.7℃, 表观分解热提高到2110 J·g^-1. TG-FTIR分析结果表明, AP/石墨烯复合材料的热分解过程中, AP分解产生的氧化性产物与石墨烯发生了氧化反应, 生成了CO₂.     

Effects of pressurized hot water extraction on the nanoscale structure of birch sawdust

Pressurized hot water extraction with a flow-through system was used to extract hemicelluloses and lignin from birch sawdust. The structure of the extraction residue was studied on various levels. Molecular mass distributions were determined with gel permeation chromatography and the crystal structure of cellulose was characterized using wide-angle X-ray scattering (WAXS). Information on the short-range order of cellulose microfibrils and on the nanoscale pore structure was obtained with small-angle X-ray scattering (SAXS), and the micrometre scale cellular morphology was imaged with X-ray microtomography. The pressurized hot water treatment was observed to increase the lateral width of cellulose crystallites, determined with WAXS, whereas a possible small decrease in the crystallinity of cellulose compared to native wood was detected. The molecular mass of cellulose remained at a relatively high level. According to the SAXS results, a tighter lateral association of cellulose microfibrils was observed in the extracted samples, which possibly led to opening of pores between bundles of microfibrils, as indicated by an increased specific surface area. A reduction in the thickness of the fibre cell walls was evidenced by X-ray microtomography.     

Structure characterization of native cellulose during dehydration and rehydration

The goal of this study is to investigate the hydration and dehydration induced structural changes of native cellulose. Never dried cotton, and never dried bacterial cellulose with and without added matrix polymer xyloglucan, are examined under the influence of dehydration and rehydration. Significant crystal structure changes were observed in the later stage of drying for both cotton and bacterial cellulose (BC). The 1 % lateral expansion in glucan chain spacing and 17 % decrease of calculated Scherrer dimension were detected for cotton due to the distortion of the structure possibly caused by mechanical stresses associated with drying. No detectable changes on average glucan chain spacings were observed for large BC crystals. However, an average width decrease by 4.4 nm was discovered in the (010) direction, which was more significant than that observed in the (100) and (110) directions. It is hypothesized that co-crystallized elementary fibrils preferentially disassociate along the (010) plane resulting in a significant reduction of crystal width. In the BC-xyloglucan model composite, the presence of xyloglucan does not interfere with the dehydration behavior. Rehydration leads to some structural changes but to a lesser extent than the initial drying. High temperature dehydration induced deformation and crystal size changes are found to be non-reversible due to the removal of the last hydration layer on the cellulose surface.     

Obtaining nanocomposites of polyamide 6 and cellulose whiskers via extrusion and injection molding

Nanocomposites of polyamides with cellulose whiskers are difficult to obtain by conventional processing of extrusion and injection molding because of the low thermal stability of the cellulosic nanostructures and the relatively high processing temperature of polyamides, which is higher than the temperature of thermal degradation of cellulose whiskers. Thus, in this study cellulose whiskers were coated with polyamide 6 (PA6) in order to increase their thermal stability and prevent the formation of agglomerates. This coating on cellulose whiskers allows their application to obtain nanocomposites with polyamides, whose processing temperatures are relatively high, around 250 °C. Cellulose whiskers (CWs) were obtained from cotton fibers by acid hydrolysis. The freeze-dried CWs were coated with PA6 by dispersing them in formic acid; PA6 was solubilized in this suspension. The cellulose-coated whiskers (CCWs) were characterized by X-ray diffraction, differential scanning calorimetry (DSC), thermogravimetry (TG), scanning electron microscopy (SEM-FEG) and infrared spectroscopy. SEM-FEG and TG results showed that the PA6 coating on CWs prevented high agglomeration of dried CWs and promoted an increase in their thermal stability from 180 to 280 °C, allowing the use of CCWs to obtain nanocomposites with PA6 using conventional processing routes, such as extrusion and injection molding, at appropriate processing temperatures. In this way, 1 wt% CCWs was used to prepare nanocomposites with PA6. The PA6 + 1CW nanocomposites were compared to neat PA6 without CWs. The samples were characterized by tensile tests and DSC, and the results showed that the PA6 coating on CWs was effective in raising the thermal stability of CWs, improving the dispersion of CWs in the matrix of PA6, resulting in a 45 % increase in the elastic modulus of the nanocomposite with only 1 wt% of coated cellulose whiskers in comparison to neat PA6.     

Nanofibrillar cellulose aerogels

Highly porous aerogels consisting of cellulose nanofibrils were prepared by dissolution/regeneration of cellulose in aq. calcium thiocyanate followed by regeneration and carefully controlled drying. The influence of drying method (regular freeze drying, rapid freeze drying, and solvent exchange drying) on resulting porosity was studied by electron microscopy and nitrogen adsorption. While regular freeze drying caused significant coalescence of microfibrillar units, solvent exchange drying gave highly porous aerogel composed of approx. 50 nm-wide cellulose microfibrils. Correspondingly, specific surface area of the solvent-exchange-dried aerogels ranged 160–190 m²/g, in contrast to 70–120 m²/g of regular freeze-dried materials. Rapid freeze technique using liquid nitrogen-cooled metal plate gave aerogel sheets with asymmetrical porosity, with the face contacted by copper having porous structure similar to those of solvent-exchange dried material.     

Influence of drying method on morphology and properties of asymmetric cellulose hollow fiber membrane

Using a dry/wet spinning process, asymmetric cellulose hollow fiber membranes (CHFM) were prepared from a dope composed of cellulose/N-methylmorpholine-N-oxide/water. The formation mechanism for the finger-like macrovoids at the inner portion of as-spun fibers was explained. Naturally drying and three solvent exchange drying methods were tried to investigate their influence on morphology and properties of CHFM. It was found that the ethanol–hexane exchange drying was an appropriate method to minimize morphology change of the as-spun CHFM, whereas the naturally drying caused the greatest shrinkage of the fibers that made the porous membrane become dense. As a result, CHFM from ethanol–hexane exchange drying performed the highest gas permeation rate but gas permeation of the naturally dried membrane could not be detectable. The resultant CHFM from the ethanol–hexane exchange drying also showed acceptable mechanical properties, thus it was proposed to be an appropriate method for gas separation purpose. The experimental results supported the proposed drying mechanism of CHFM. The free water would evaporate or be replaced by a solvent that subsequently would evaporate but the bonded water would remain in the membrane. What dominated the changes of membrane morphology during drying should be the molecular affinities of cellulose–water, water–solvent and solvent–solvent.     

Improvement of mechanical and oxygen barrier properties of cellulose films by controlling drying conditions of regenerated cellulose hydrogels

Mechanical, thermal and oxygen barrier properties of regenerated cellulose films prepared from aqueous cellulose/alkali/urea solutions can be markedly improved by controlling the drying conditions of the films. By pre-pressing followed by vacuum drying under compression, the tensile strength, Young’s modulus, coefficient of thermal expansion and oxygen permeability of the dried films reached 263 MPa, 7.3 GPa, 10.3 ppm K⁻¹ and 0.0007 ml μm m⁻² day⁻¹ kPa⁻¹, respectively. Thus, films produced in this way show the highest performance of regenerated cellulose films with no orientation of cellulose chains reported to date. These improved properties are accompanied by a clear increase in cellulose II crystallinity from 50 to 62% during pre-pressing/press-vacuum drying process. At the same time, the film density increased from 1.45 to 1.57 g cm⁻³, and the moisture content under equilibrium conditions decreased from 14.1 to 9.8%. Hence, the aqueous alkali/urea solvent system has potential applications in producing new and environmentally friendly cellulose films with high performances through control of the drying conditions.     

The thermal behaviour of cellulose samples with different structure

In this work the thermal characteristics of cellulose samples with different structure were investigated. The samples were prepared by reacting the cellulose with ethanolic hydroxide solution. Depending on the time of alkaline treatment, the intensity of cellulose transformation differed. Starting from cellulose I structure, with the highest degree of crystallinity, the other samples consisted of mixed structures of cellulose I and II, or were completely transformed to cellulose II structure with the lowest degree of crystallinity. The thermal behaviour of the samples was studied by using a Perkin Elmer TGS-2 and DSC-2 instruments. The kinetic parameters of dehydration and degradation were determined from non-isothermal TG-data (Nitrogen-inert atmosphere and a heating rate of 20 deg/min). The thermal effects of water evolution (heating rate of 80 deg/min) of the cellulose samples were found to depend on the structural characteristics and the crystallinity of the samples. The activation energy and frequency factor were in correlation with the structural changes.     

Cellulose nano-particles from Pandanus: viscometric and crystallographic studies

Pandanus utilis a plant abundant throughout Kerala, India has been used as a source to isolate nano-particles. The fibres were extracted from Pandanus plant by biological natural retting. Extracted fibres were dried, ground and treated with 5 % NaOH followed by bleaching using 5 wt % hypochlorite solution. Bleached cellulose was hydrolysed using sulphuric acid. After centrifugation, suspension was freeze dried. Effect of Acid concentration, temperature and time of hydrolysis on the isolation of cellulose nanoparticles was studied. FESEM images of cellulose showed the presence of spherical nano-particles. Dynamic light scattering revealed homogeneous dispersion of nano-particles. Degree of polymerisation of cellulose was determined viscometrically using cupriethylene-diamine as solvent. Removal of lignin and hemicelluloses was confirmed from FTIR spectra. X-Ray diffractograms of powdered fibre, bleached cellulose and nano-cellulose were compared. Using peak height method and peak de-convolution method, crystallinity indices were determined. Using Scherrer equation crystallite size was calculated and it further confirmed that particles are of nanometre size.     

Effect of post-synthetic processing conditions on structural variations and applications of bacterial cellulose

Physicochemical properties of materials can be amended by altering their physical structure through different processing conditions. The present study was conducted to investigate the post-synthesis structural variations and physico-mechanical properties of bacterial cellulose (BC) sheets prepared using different drying methods. Wet BC sheets of the same origin were freeze dried (BC-FD), dried at room temperature (25 °C) (BC-DRT), and dried at elevated temperature (50 °C) (BC-DHT). FE-SEM micrographs revealed that BC-DRT and BC-DHT had a more tightly packed and compact structure than the loosely held fibrils of BC-FD. XRD analysis revealed the relative crystallinity of the BC sample to be 64.60, 59.16, and 47.20 % for BC-DHT, BC-DRT and BC-FD, respectively. The water holding capacity (WHC) of the BC-FD was higher than that of the other two samples. Four consecutive drying and rewetting cycles demonstrated that the WHC of all samples decreased with each cycle. The WHC of BC-DRT and BC-DHT was reduced to almost 0 after the first drying cycle, but the BC-FD samples were able to regain some of their WHC. The tensile strength and elongation modulus were in the order of BC-DHT > BC-DRT > BC-FD. Overall, the results of this study revealed that the post-synthetic processing conditions had a strong effect on the structure and physico-mechanical properties of BC.     

Self-reinforced cellulose nanocomposites

A self-reinforced cellulosic material was produced exclusively from regenerated cellulose microcrystals. The level of reinforcement was controlled by tailoring the crystallinity of cellulose by controlling the dissolution of microcrystalline cellulose (MCC) before its regeneration process. After the cellulose regeneration a self-reinforced material was obtained in which cellulose crystals reinforced amorphous cellulose. This structure was produced by dissolution of MCC in a non-derivatising cosolvent N,N-dimethylacetamide/LiCl followed by subsequent cellulose regeneration in distilled H₂O. The reduction of the overall crystallinity of self-reinforced regenerated cellulose was dependent on the dissolution time of the cellulose precursor. The crystallinity of regenerated cellulose was determined by wide angle X-ray diffraction. A reduction in crystal size from microcrystalline cellulose to regenerated cellulose was observed with increasing dissolution time in DMAc/LiCl cosolvent. The reduction in degree of crystallinity of regenerated cellulose led to a decrease in the tensile mechanical performance and thermal stability of the regenerated cellulose. The controlled dissolution of microcrystalline cellulose resulted in the modification of structural, physical, thermal properties and moisture uptake behaviour of regenerated cellulose.     

Novel Technology Development through Thermal Drying of Encapsulated Kluyveromyces marxianus in Micro- and Nano-tubular Cellulose in Lactose Fermentation and Its Evaluation for Food Production

A novel technology development based on the production of a low-cost starter culture for ripening of cheeses and baking is reported in the present study. The starter culture comprises thermally dried cells of Kluyveromyces marxianus encapsulated in micro- and nano-tubular cellulose. For production of a low-cost and effective biocatalyst, whey was used as raw material for biomass production and thermal drying methods (convective, conventional, and vacuum) were applied and evaluated at drying temperatures ranging from 35 to 60?°C. The effect of drying temperature of biocatalysts on fermentability of lactose and whey was evaluated. Storage stability and suitability of biocatalysts as a commercial starter cultures was also assessed and evaluated. All thermally dried biocatalysts were found to be active in lactose and whey fermentation. In all cases, there was sugar conversion ranging from 92 to 100?%, ethanol concentration of up to 1.47?% (v/v), and lactic acid concentrations ranged from 4.1 to 5.5?g/l. However, convective drying of the encapsulated cells of K. marxianus in micro- and nano-tubular cellulose was faster and a more effective drying method while drying at 42?°C appear to be the best drying temperature in terms of cell activity, ethanol, and lactic acid formation. Storage of the biocatalysts for 3?months at 4?°C proved maintenance of its activity even though fermentation times increased by 50?C100?% compared with the fresh dried ones.     

Green all-cellulose nanocomposites made with cellulose nanofibers reinforced in dissolved cellulose matrix without heat treatment

Green all-cellulose nanocomposites were fabricated by adding reinforcing cellulose nanofiber (CNF) to a matrix of dissolved cellulose. CNFs were isolated from one dried native hardwood bleached Kraft pulp and office waste recycled deinked copy/printing paper (DIP) by using the TEMPO oxidation method. The cellulose was dissolved by using DIP and DMAc/LiCl solvent without heat treatment and solvent exchange to form a matrix of the all-cellulose nanocomposites. The DIP was not only selected for CNF isolation, but also for the cellulose matrix. The isolated CNFs and the all-cellulose nanocomposites were characterized by atomic force microscopy, thermogravimetry–differential thermal analysis, X-ray diffraction and mechanical tensile testing. The green all-cellulose nanocomposites made without heat treatment offered better thermal stability, crystallinity and mechanical properties than the heat treated ones. CNFs isolated from two resources show similar reinforcement capacity in all-cellulose nanocomposites. All-cellulose nanocomposite fabrication by dissolving cellulose without heat treatment and solvent exchange is a simple way that saves energy and chemicals.     

The nanostructure of kraft pulp 1: evaluation of various mild drying methods using field emission scanning electron microscopy

Wood pulp fiber consists of carbohydrate fibrils containing crystalline cellulose microfibrils of a few nanometer width. The structure of the fibril in water is currently unclear due to the difficulty of imaging pulp fiber in water at nanometer resolution. An alternative method is to observe the sample dried with a mild drying method to preserve the structure of the wet sample. In this study, we studied softwood kraft pulp fibers which were dried with various mild drying methods and then imaged by field emission scanning electron microscopy at nanometer resolution. Both mild dried samples, as well as air dried samples, showed 10–20 nm wide fibrils, the width of which corresponded to a crystalline cellulose microfibril or bundles of them. The mild dried sample, which was critical point dried with liquid CO₂ (CPD), mainly showed 20–40 nm thick fibrils, in addition to the 10–20 nm fibrils. The existence of the thick fibril implies that the fibril itself has a swelling nature in water, although the possibility that the thick fibril was an artifact of the CPD process could not be excluded. Further investigation as to the extent that the thick fibrils found in the CPD samples reflect the nanostructure of pulp fiber in water is warranted.     

Thermal behavior of cellulose acetate produced from homogeneous acetylation of bacterial cellulose

Cellulose acetate (CA) is one of the most important cellulose derivatives and its main applications are its use in membranes, films, fibers, plastics and filters. CAs are produced from cellulose sources such as: cotton, sugar cane bagasse, wood and others. One promissory source of cellulose is bacterial cellulose (BC). In this work, CA was produced from the homogeneous acetylation reaction of bacterial cellulose. Degree of substitution (DS) values can be controlled by the acetylation time. The characterization of CA samples showed the formation of a heterogeneous structure for CA samples submitted to a short acetylation time. A more homogeneous structure was produced for samples prepared with a long acetylation time. This fact changes the thermal behavior of the CA samples. Thermal characterization revealed that samples submitted to longer acetylation times display higher crystallinity and thermal stability than samples submitted to a short acetylation time. The observation of these characteristics is important for the production of cellulose acetate from this alternative source.     

Morphological and structural development of hardwood cellulose during mechanochemical pretreatment in solid state through pan-milling

Mechanochemical pretreatment of hardwood cellulose was conducted by our self-designed pan-mill equipment which has an unique and smart structure and can exert strong shear forces and pressure on materials in between and break them down. The structure transformations, including particle size, powder morphology, molecular structure, crystalline structure during milling were investigated by Laser Diffraction Particle Size Analyzer, SEM, FT-IR and WAXD, respectively. Compared with standard method of ball-milling, the pan-mill shows a much higher efficiency in mechanochemical pretreatment of hardwood cellulose. The average particle size reduced to 21 μm and the specific surface area increased to 0.8 m²/g after 40 milling cycles. Mechanical milling also led to collapse of hydrogen bonds and reduction of crystallinity. The crystallinity index of cellulose powder decreased from its original 65 to 22, after milling for 40 cycles. Thermal analysis and solubility testing illustrated that pan-milled cellulose has lower thermal stability and higher solubility in aqueous alkali.