The effect of drying method on the properties and nanoscale structure of cellulose whiskers

Cellulose whiskers were prepared from wood- and cotton-based microcrystalline cellulose and dried by two methods: freeze-drying or air-drying. The effect of drying method on the properties and structure of the whiskers were studied. Furthermore, the influence of the source of cellulose on the nanoscale structure was investigated. Drying method was observed to slightly influence the thermal stability of cellulose whiskers, whereas the char residue varied significantly depending on the drying process performed. Small- and wide-angle X-ray scattering and solid state nuclear magnetic resonance spectroscopy were used to examine the crystallinity and nanoscale structure of the dried whiskers. It was observed that the crystal structure and crystallinity of cellulose whiskers remained during all treatments, whereas their nanoscale structure was significantly influenced by drying method, neutralization, and source of cellulose. Relationships between thermal behavior and nanoscale structure were reported and discussed.     

Using a fully recyclable dicarboxylic acid for producing dispersible and thermally stable cellulose nanomaterials from different cellulosic sources

We fabricated cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) from different cellulose materials (bleached eucalyptus pulp (BEP), spruce dissolving pulp (SDP) and cotton based qualitative filter paper (QFP) using concentrated oxalic acid hydrolysis and subsequent mechanical fibrillation (for CNFs). The process was green as acid can be easily recovered, and the prepared cellulose nanomaterials were carboxylated and thermally stable. In detail, the CNC yield from the different materials was similar. After hydrolysis, the DP of the cellulose materials decreased substantially, whereas the mechanical fibrillation of the cellulosic solid residues (CSRs) did not dramatically reduce the DP of cellulose. CNCs with different aspect ratios were produced from different starting materials by oxalic acid hydrolysis. The CNCs and CNFs obtained from BEP and QFP possessed more uniform dimensions than those from SDP. On the other hand, CNFs derived from SDP presented the best suspension stability. FTIR analyses verified esterification of cellulose by oxalic acid hydrolysis. The results from both XRD and Raman spectroscopy indicated that whereas XRD crystallinity of CNCs from BEP and QFP did not change significantly, there was some change in Raman crystallinity of these samples. Raman spectra of SDP CNCs indicated that the acid hydrolysis preferably removed cellulose I portion of the samples and therefore the CNCs became cellulose II enriched. TGA revealed that the CNCs obtained from QFP exhibited higher thermal stability compared to those from BEP and SDP, and all the CNCs possessed better thermal stability than that of CNCs from sulfuric acid hydrolysis. The excellent properties of prepared cellulose nanomaterials will be conducive to their application in different fields.     

Cellulose nanocrystals obtained from microcrystalline cellulose by p-toluene sulfonic acid hydrolysis,NaOH and ethylenediamine treatment

Cellulose nanocrystals (CNCs) were first isolated from microcrystalline cellulose (MCC) by p-toluene sulfonic acid (p-TsOH) hydrolysis. Cellulose II nanocrystal (CNC II) and cellulose III nanocrystal (CNC III) were then formed by swelling the obtained cellulose I nanocrystal (CNC I) in concentrated sodium hydroxide solutions and ethylenediamine (EDA) respectively. The properties of CNC I, CNC II and CNC III were subjected to comprehensive characterization by Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). The results indicated that CNC I, CNC II and CNC III obtained in this research had high crystallinity index and good thermal stability. The degradation temperatures of the resulted CNC I, CNC II and CNC III were 300 °C, 275 °C and 242 °C, respectively. No ester bonds were found in the resulting CNCs. CNCs prepared in this research also had large aspect ratio and high negative zeta potential.

     

Influence of homogenization and drying on the thermal stability of microfibrillated cellulose

Homogenization has been used to release microfibrils from cellulose fibres to produce microfibrillated cellulose (MFC). Oven drying, atomization or freeze-drying were used to dry MFC. Morphological differences were observed linked to the compaction of the system and the formation of microfibril agglomerates. Thermal stability of the dried MFC, checked by TGA, decreased after homogenization and drying. Char level at the end of the pyrolysis was higher than for cellulose fibres. Derivative TGA (dTGA) showed a shoulder around 250 °C for the dried MFC. Volatile degradation product detection by FTIR spectroscopy (FTIR) coupled to TGA and DSC showed that the shoulder corresponds to expected dehydration reactions of the cellulose. Increasing the contacts between microfibril(s) (bundles) and agglomerates of the freeze-dried MFC by compression promoted dehydration reactions. Homogenization and drying modified the thermal properties of the MFC. No significant influence of freeze-drying kinetics on the thermal behaviour of the MFC was observed.     

An approach to enhanced redispersibility of cellulose nanocrystals via freeze-drying their Pickering emulsions

To enhance the redispersibility of dried nanocellulose, cellulose nanocrystal (CNC) cryogels were produced by freeze-drying CNC-stabilized cyclohexane-in-water Pickering emulsions. The CNC cryogels were easily redispersed in water and organic solvents; thus, the approach proposed made it possible to significantly improve CNC redispersibility in aqueous and nonaqueous media.     

蔗渣纳米纤维素的制备与表征

以甘蔗渣为原料,通过无废酸的一步法、两步法和三步法制备了蔗渣纳米纤维素(BNC),并与酸解法进行对比.采用傅里叶红外光谱(FTIR)、扫描电子显微镜(SEM)、X射线衍射(XRD)和热重分析(TGA)等手段表征了纳米纤维素的光谱性质、形貌结构、结晶性能及热稳定性能.结果表明,4种方法处理后纤维形貌尺寸均可达到纳米级别且在一定浓度的水溶液中均可形成类果冻状的胶体,其中酸解法和三步法所制备的纳米纤维素长径比较小,形貌多为短棒状,在水溶液中分散稳定性较好,可稳定悬浮超过30 d;一步法和两步法所制备的纳米纤维素长径比较大,为类纤维状结构,分散稳定性相对较差,但也可稳定悬浮至少5 d;一步法所制备的纳米纤维素晶型为纤维素Ⅰ型和纤维素Ⅱ型的混合物,两步法、三步法和酸解法处理后的纤维晶型没有改变,仍然保持纤维素Ⅰ型.与酸解法相比,无废酸法所制备的纳米纤维素热稳定性更优,无废酸法工艺简单,反应条件温和,而酸解法反应步骤繁复,会产生大量废酸增加后续处理成本.     

Materials chemistry and the futurist eco-friendly applications of nanocellulose: Status and prospect

Cellulose, a linear biopolymer, is present naturally in all plants. Apart from being the planet’s predominant natural polymer, it also offers a variety of features including excellent biocompatibility, lower density, substantial strength and the most beneficial mechanical characteristics, inexpensive in cost. Applying the mechanical or chemical techniques, cellulosic materials are transformed into cellulose nanofibres (CNFs) and even cellulose nanocrystals (CNCs). These CNFs and CNCs exhibit excellent capabilities in comparison with native cellulose fibre. Nowadays, nanocellulose is being used in a variety of practical applications such as product packaging, papers as well as paperboard, food sector, healthcare, hygiene products, paints, skin care products and sensors. The current review article summarizes the cellulose, processing methods for nanocellulose, techniques used for chemical modification of cellulose surface and consequently its application as reinforcement in polymeric materials. This article also provides a comprehensive discussion of the historical development in the area of nanocellulose.     

Effects of pretreatments on crystalline properties and morphology of cellulose nanocrystals

Cellulose nanocrystals (CNCs) have drawn tremendous attention because of their extraordinary physical and chemical properties as well as renewability and sustainability. In this work, after a range of pretreatments, such as freeze-drying, ball-milling, mercerization, N-methylmorpholine-N-oxide dissolution and ionic liquid dissolution, various CNCs with different crystalline properties and morphologies were obtained by hydrolysis or oxidation. XRD and AFM were used to determine the influences of pretreatments on the crystalline properties and morphologies of CNCs. New methods, i.e., specific pretreatments followed by sulfuric acid hydrolysis or 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) oxidation, were developed to obtain sphere-like CNCs. It was found that sphere-like CNCs were more likely to be obtained from cellulose materials possessing high accessibility. Pretreatments produced cellulose with various crystallinities and polymorphs, and therefore changed the yields of CNCs and influenced their morphology. CNCs prepared by TEMPO oxidation generally had smaller size than the corresponding products obtained by sulfuric acid hydrolysis. In addition, for the dissolved/regenerated cellulose, TEMPO oxidation was a better method to yield sphere-like CNCs than sulfuric acid hydrolysis.     

草甘膦锆:干燥方法对微形貌的影响及甲醛吸附行为

本文运用扫描电子显微镜、X射线粉末衍射仪等手段对在不同干燥方法下得到的层状材料草甘膦锆分子聚集体的形貌及其对甲醛吸附性能进行了深入研究,探讨了干燥条件对材料形态的影响以及化合物形态对甲醛吸附不同的内在因素。研究结果表明:干燥方法不同,所得草甘膦锆的形貌有明显差别,应用超临界干燥技术得到的产物是具有大比表面(445m2·g-1)和大比孔容(5.32cm3·g-1)的三维网状结构,应用冷冻干燥技术得到的产物具有介孔结构,而使用喷雾干燥技术得到的产物为微孔与介孔共存微球。在对4种不同干燥产物对甲醛吸附性能的研究发现,甲醛分子在不同形态载体上的吸附能力差距很大,超临界干燥得到的草甘膦锆对甲醛吸附最大百分率(被吸附甲醛的质量占吸附组装体的百分含量)达到7.8%,且甲醛被吸附后热稳定性较好,具有较好的应用前景。     

Isolation of a novel,crystalline cellulose material from the spent liquor of cellulose nanocrystals (CNCs)

We have modified the standard sulphuric acid hydrolysis method for the production of cellulose nanocrystals (CNCs) to successfully isolate a novel, highly crystalline cellulose material from the spent liquor of CNCs. The novel material has a cellulose II crystal structure that is distinctly different from the cellulose I crystal structure of CNCs. The modified method uses a shorter time for the hydrolysis, followed by maintaining a high residual acid concentration for the separation of the spent liquor and CNCs, and by adding the spent liquor to water. The modified method offers an opportunity to concurrently produce CNCs in up to ~40 % yield and the novel, highly crystalline, sulphated cellulose II in ~15 % yield in separate and pure forms from sulphuric acid hydrolysis of a commercial northern bleached softwood kraft pulp. It can potentially reduce the production cost of CNCs, allow easier downstream processing of CNCs and recovery of sulphuric acid, and generate a new cellulose bio-material for product development.     

Insight into the extraction and characterization of cellulose nanocrystals from date pits

This study aims to extract and characterize cellulose nanocrystals (CNCs) from date pits (DP), an agricultural solid waste. Two methods were used and optimized for the cellulose nanocrystals (CNCs) extraction, namely the mechanical stirrer method (CNCs₁) and the Soxhlet apparatus method (CNCs₂) in terms of chemical used, cost, and energy consumption. The results showed that scanning electron microscopy revealed the difference in the morphology as they exhibit rough surfaces with irregular morphologies due to the strong chemical treatments during the delignification and bleaching process. Moreover, transmission electron microscopy analysis for CNCs reveals the true modification that was made through sulfuric acid hydrolysis as it presents cellulose microfibrils with a packed structure. Fourier transform infrared proved that the CNCs were successfully extracted using the two methods since most of the lignin and hemicellulose components were removed. The crystallinity index of CNCs₁ and CNCs₂ was 69.99%, and 67.79%, respectively, and both presented a high yield of CNCs (≥10%). Ultimately, both techniques were successful at extracting CNCs. Based on their cost-effectiveness and time consumption, it was concluded that method 1 was less expensive than method 2 based on the breakdown of the cost of each step for CNCs production.     

Bacterial cellulose/poly(ethylene glycol) composite: characterization and first evaluation of biocompatibility

Bacterial cellulose (BC)/poly(ethylene glycol) (PEG) composite was prepared by immersing wet BC pellicle in PEG aqueous solution followed by freeze-drying process. The product looks like a foam structure. The morphology of BC/PEG composite was examined by scanning electron microscope (SEM) and compared with pristine BC. SEM images showed that PEG molecules was not only coated on the BC fibrils surface but also penetrated into BC fiber networks. It has very well interconnected porous network structure and large aspect surface. The composite was also characterized by Fourier transform infrared spectrum, X-ray diffraction, thermogravimetric analysis (TGA) and tensile test. It was found that the presence of PEG affected the preferential orientation of the (1[`1]0 1\bar{1}0 ) plane during the drying process of BC pellicle, which in turn decrease the crystallinity of dried BC. The TGA result showed that the thermal stability was improved from 263 to 293 °C, which might be associated with strong interaction between BC and PEG. Tensile test results indicate that the Young’s modulus and tensile strength tend to decrease. Biocompatibility of composite was preliminarily evaluated by cell adhesion studies using 3T3 fibroblast cells. The cells incubated with BC/PEG scaffolds for 48 h were capable of forming cell adhesion and proliferation, which showed much better biocompatibility than the pure BC. The prepared BC/PEG scaffolds can be used for wound dressing or tissue-engineering scaffolds.     

Statistical Experimental Design for Obtaining Nanocellulose from Curaua Fiber

Summary: This study focuses on the methodology to obtain nanocellulose from vegetal fibers. An experimental planning was carried out for the treatment of curaua fibers and parameters were estimated, having the concentration of H₂SO₄, hydrolysis time, reaction temperature and time of applied sonication as independent variables for further statistical analysis. According to the estimated parameters, the statistically significant effects were determined for the process of obtaining nanocellulose. With the results obtained from the thermogravimetric analysis (TGA) it was observed that certain conditions led to cellulose with degradation temperatures near or even above that of the untreated cellulose fibers. The crystallinity index (I_C) obtained after fiber treatment (by X-ray diffraction technique) was higher than that of the pure fiber. Treatments with high acid concentrations led to higher IC. After the statistical experimental design, mixtures of polypropylene with fibers prepared after different treatments were performed in a mini-extruder. It was possible to observe a sharp increase in the mechanical properties through the dynamic mechanical thermal analysis (DMTA).     

Preparation and Properties of Poly（vinyl alcohol）/Chitosan Blend Bio-nanocomposites Reinforced by Cellulose Nanocrystals

The aim of this paper is to report the effect of the addition of cellulose nanocrystals（CNCs） on the mechanical, thermal and barrier properties of poly（vinyl alcohol）/chitosan（PVA/Cs） bio-nanocomposites films prepared through the solvent casting process. The characterizations of PVA/Cs/CNCs films were carried out in terms of X-ray diffraction（XRD）, transmission electron microscopy（TEM）, scanning electron microscopy（SEM）, thermogravimetric analysis（TGA and DTG）, oxygen transmission rate（OTR）, and tensile tests. TEM and SEM results showed that at low loading levels, CNCs were dispersed homogenously in the PVA/Cs matrix. The tensile strength and modulus in films increased from 55.1 MPa to 98.4 MPa and from 395 MPa to 690 MPa respectively, when CNCs content went from 0 wt% to 1.0 wt%. The thermal stability and oxygen barrier properties of PVA/Cs matrix were best enhanced at 1.0 wt% of CNCs loading. The enhanced properties attained by incorporating CNCs can be beneficial in various applications.     

Effect of fiber drying on properties of lignin containing cellulose nanocrystals and nanofibrils produced through maleic acid hydrolysis

The effect of fiber drying on the properties of lignin containing cellulose nanocrystals (LCNC) and nanofibrils (LCNF) produced using concentrated maleic acid hydrolysis of a never dried unbleached mixed hardwood kraft pulp was evaluated. Two drying conditions, i.e., air drying and heat drying at 105 °C were employed. It was found that drying (both air and heat) enhanced acid hydrolysis to result in slightly improved LCNC yields and less entangled LCNF. This is perhaps due to the fact that drying modified the cellulose supermolecular structure to become more susceptible to acid hydrolysis and the enhanced hydrolysis severity at the fiber surface when using dried fibers. Drying substantially improved LCNC crystallinity and LCNF suspension viscoelastic behavior. The present study quantitatively elucidated the effect of pulp drying (either air or heat) on producing cellulose nanomaterials and has practical importance because commercial market pulp (heat dried) is most likely to be used commercially.     

Improvement of mechanical and oxygen barrier properties of cellulose films by controlling drying conditions of regenerated cellulose hydrogels

Mechanical, thermal and oxygen barrier properties of regenerated cellulose films prepared from aqueous cellulose/alkali/urea solutions can be markedly improved by controlling the drying conditions of the films. By pre-pressing followed by vacuum drying under compression, the tensile strength, Young’s modulus, coefficient of thermal expansion and oxygen permeability of the dried films reached 263 MPa, 7.3 GPa, 10.3 ppm K⁻¹ and 0.0007 ml μm m⁻² day⁻¹ kPa⁻¹, respectively. Thus, films produced in this way show the highest performance of regenerated cellulose films with no orientation of cellulose chains reported to date. These improved properties are accompanied by a clear increase in cellulose II crystallinity from 50 to 62% during pre-pressing/press-vacuum drying process. At the same time, the film density increased from 1.45 to 1.57 g cm⁻³, and the moisture content under equilibrium conditions decreased from 14.1 to 9.8%. Hence, the aqueous alkali/urea solvent system has potential applications in producing new and environmentally friendly cellulose films with high performances through control of the drying conditions.     

Surface grafting of microfibrillated cellulose with poly(ε-caprolactone) - Synthesis and characterization

In cellulose nanocomposites, the surface of the nanocellulosic phase is critical with respect to nanocellulose dispersion, network formation and nanocomposite properties. Microfibrillated cellulose (MFC) has been grafted with poly(ε-caprolactone) (PCL), via ring-opening polymerization (ROP). This changes the surface characteristics of MFC and makes it possible to obtain a stable dispersion of MFC in a nonpolar solvent; it also improves MFC’s compatibility with PCL. The thermal behavior of MFC grafted with different amount of PCL has been investigated using thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). From TGA measurements, the fraction of PCL in MFC-PCL samples was estimated to 16%, 19%, and 21%. The crystallization and melting behavior of free PCL and MFC-PCL were studied with DSC, and a significant difference was observed regarding melting points, crystallization temperature, degree of crystallinity, as well as the time required for crystallization.     

Products of low-temperature pyrolysis of nanocellulose esters and implications for the mechanism of thermal stabilization

Esterification was used to improve the thermal stability of nanocellulose to extend its application as reinforcing filler to polymer matrices with high melting point. The effect of the structure of ester groups on thermal stability was studied in detail. Various types of nanocellulose esters (straight-chain, C2–C14; cyclic adamantoyl, ADM; aromatic benzoyl, BNZ; and branched pivaloyl, PIV) with degree of substitution values in the range of 0.40–0.47 were prepared from bacterial cellulose nanofibers and nanocrystals. The reaction conditions used to prepare the esters maintained the viscosity-average degree of polymerization (DPv) and crystallinity of the starting materials. Thermogravimetric analysis showed that the temperature at maximum weight loss rate (T_max) increased after esterification. The structure of the ester groups and the DPv, however, showed no varying effect on T_max. The 5 % weight loss temperature (WLT) which was used to assess the thermal stability at the onset of thermal degradation varied with the type of ester. Lower 5 % WLT was observed in straight-chain esters than those of the bulky esters of ADM, BNZ and PIV; which also showed high resistance to weight loss when subjected to isothermal heating. To understand the event at the onset of thermal degradation, low temperature pyrolysis was conducted. The evolved gases were separated and identified by gas chromatography–mass spectrometry technique. Results showed that at the onset of thermal degradation, levoglucosan (LG) is produced from the untreated BC nanocrystals. After esterification, LG formation was inhibited. The removal of the ester groups or deprotection is the main event at the onset of thermal degradation of nanocellulose esters. From the structure of the pyrolysis products, the mechanism of thermal deprotection of nanocellulose esters is proposed for the first time.     

The role of hydrogen bonding in non-ionic polymer adsorption to cellulose nanocrystals and silica colloids

A piqued interest in nanocellulose has recently arisen due to the growing need to use sustainable and renewable materials in place of those that are derived from petrochemical resources. Although current commercial uses of nanocellulose remain limited, research over the past two decades demonstrates numerous applications including reinforcing agents in polymer and cement composites, coatings, foams, gels, tissue scaffolds, and rheological modifiers, amongst others. Because of the hydrophilic nature of nanocellulose many of the potential uses will likely be in water-based formulations or employ water-based processing methods. Thus understanding the interactions between nanocellulose and water-soluble polymers is critical. Although polyelectrolyte adsorption to cellulose is well understood, adsorption of non-ionic polymers is less clear, with hydrogen bonding often cited as a governing factor. Recent work suggests that in fact hydrogen bonding does not play a significant role in nanocellulose systems, and that non-ionic polymer adsorption is largely entropically driven. Herein we review current literature that investigates non-ionic polymer adsorption to cellulose nanocrystals (CNCs) and draw upon previous papermaking research to better understand the mechanisms involved. Additionally we analyze recent work that compares the adsorption of polyethylene glycol (PEG) to CNCs and fumed silica that provides further insight into this phenomenon. Our findings, along with current literature, suggest that hydrogen bonding does not significantly impact polymer adsorption in aqueous media despite reports to the contrary.     

Isolation,characterization, and comparison of nanocrystalline cellulose from solid wastes of horse chestnut and chestnut seed shell

The horse chestnut seed shell (HC) and chestnut seed shell (CT) were evaluated as renewable, sustainable, and cheap raw materials transformed into valuable products, “cellulose nanocrystals (CNCs).” Alkali and bleaching treatments were performed to obtain horse chestnut cellulose (HCS) and chestnut cellulose (CTS) and subsequently isolated to the horse chestnut cellulose nanocrystal (HC-CNC) and chestnut cellulose nanocrystal (CT-CNC) by sulphuric acid hydrolysis. Raw materials and their products were comparatively investigated at each stage of the isolation process. The cellulose, hemicellulose, and lignin content of HC and CT were determined via chemical composition analysis. The structural analysis was performed using Fourier transform infrared spectroscopy and X-ray diffraction technics for CNCs. Morphological analysis and size range determination of the samples were carried out via atomic force microscopy (AFM) and particle size analysis. Zeta potential and particle size distribution were determined by analyzing the surface and particle size. The thermal behaviors were investigated at different phases of treatments using thermal gravimetric analysis (TGA/DTG). HC-CNC demonstrates a higher crystallinity index value of 85.49% and a lower yield of 20.46%, whereas CT-CNC shows a lower crystallinity of 65.06% and a higher yield of 36.59%. A differentiation in structural, thermal, and morphological properties of extracted celluloses and isolated CNCs was observed depending on the source of the raw materials. However, a morphological alteration in CNC structures has emerged relative to precursor cellulose after the acid hydrolysis process as an essential finding via AFM studies. The solid wastes horse chestnut and chestnut seed shells offer great potential as suitable, sustainable, and environmentally friendly starting raw materials to produce CNC and in applications, including wastewater treatments, biosensing, wound dressing, and reinforcement for polymer composites due to their excellent thermal and structural properties.

Graphical abstract