Self-reinforced cellulose nanocomposites

A self-reinforced cellulosic material was produced exclusively from regenerated cellulose microcrystals. The level of reinforcement was controlled by tailoring the crystallinity of cellulose by controlling the dissolution of microcrystalline cellulose (MCC) before its regeneration process. After the cellulose regeneration a self-reinforced material was obtained in which cellulose crystals reinforced amorphous cellulose. This structure was produced by dissolution of MCC in a non-derivatising cosolvent N,N-dimethylacetamide/LiCl followed by subsequent cellulose regeneration in distilled H₂O. The reduction of the overall crystallinity of self-reinforced regenerated cellulose was dependent on the dissolution time of the cellulose precursor. The crystallinity of regenerated cellulose was determined by wide angle X-ray diffraction. A reduction in crystal size from microcrystalline cellulose to regenerated cellulose was observed with increasing dissolution time in DMAc/LiCl cosolvent. The reduction in degree of crystallinity of regenerated cellulose led to a decrease in the tensile mechanical performance and thermal stability of the regenerated cellulose. The controlled dissolution of microcrystalline cellulose resulted in the modification of structural, physical, thermal properties and moisture uptake behaviour of regenerated cellulose.     

Dissolution of Cellulose in Aqueous NaOH Solutions

Dissolution of a number of cellulose samples in aqueous NaOH was investigated with respect to the influence of molecular weight, crystalline form and the degree of crystallinity of the source samples. A procedure for dissolving microcrystalline cellulose was developed and optimized, and then applied to other cellulose samples of different crystalline forms, crystallinity indices and molecular weights. The optimum conditions involved swelling cellulose in 8–9 wt % NaOH and then freezing it into a solid mass by holding it at –20°C. This was followed by thawing the frozen mass at room temperature and diluting with water to 5% NaOH. All samples prepared from microcrystalline cellulose were completely dissolved in the NaOH solution by this procedure. All regenerated celluloses having either cellulose II or an amorphous structure prepared from linter cellulose and kraft pulps were also essentially dissolved in the aqueous NaOH by this process. The original linter cellulose, its mercerized form and cellulose III samples prepared from it had limited solubility values of only 26–37%, when the same procedure was applied. The differences in the solubility of the celluloses investigated have been interpreted in terms of the degrees to which some long-range orders present in solid cellulose samples have been disrupted in the course of pre- treatments.     

Effect of alkaline ultrasonic pretreatment on crystalline morphology and enzymatic hydrolysis of cellulose

In this study, ultrasound-assisted alkaline pretreatment is developed to evaluate the morphological and structural changes that occur during pretreatment of cellulose, and its effect on glucose production via enzymatic hydrolysis. The pretreated samples were characterized using scanning electron microscopy, infrared spectroscopy, and X-ray diffraction to understand the change in surface morphology, crystallinity and the fraction of cellulose Iβ and cellulose II. The combined pretreatment led to a great disruption of cellulose particles along with the formation of large pores and partial fibrillation. The effects of ultrasound irradiation time (2, 4 h), NaOH concentration (1–10 wt%), initial particle size (20–180 μm) and initial degree of polymerization (DP) of cellulose on structural changes and glucose yields were evaluated. The alkaline ultrasonic pretreatment resulted in a significant decrease in particle size of cellulose, besides significantly reducing the treatment time and NaOH concentration required to achieve a low crystallinity of cellulose. More than 2.5 times improvement in glucose yield was observed with 10 wt% NaOH and 4 h of sonication, compared to untreated samples. The glucose yields increased with increase in initial particle size of cellulose, while DP had no effect on glucose yields. The glucose yields exhibited an increasing tendency with increase in cellulose II fraction as a result of combined pretreatment.     

Formation of free radicals in photoirradiated cellulose and related compounds

Free-radical formation in various modifications of celluloses, namely, wood cellulose I, II, III, and IV, rayon cellulose, amorphous cellulose, cotton linters, and absorbent cotton, irradiated with ultraviolet light, has been studied by means of ESR spectroscopy at 77°K. Various types of free radicals were generated from these samples. The line shapes and the signal intensities of the ESR spectra depended greatly upon the degree of crystallinity, the lattice type, and the arrangement of molecules in cellulose. The effect of degree of crystallinity and the amount of sensitizer (Fe³⁺) absorbed revealed that photochemical reactions in cellulose occurred exclusively in the amorphous regions of the polymer. Free radicals formed in these samples behaved distinctively upon a warm-up process. Phenomena of radical migration and formation of new radicals were observed from the sensitized samples of rayon cellulose and amorphous cellulose.     

Amorphization of Silicon during Mechanical Treatment of Its Powders: 2. Heats of Recrystallization

Exothermic effects arising during silicon powder heating after their mechanical treatment were measured by synchronous TG–DSC thermal analysis method. Silicon samples possessed semicrystalline structure. As temperature varied from room temperature to 1200°C at a rate of 10 and 50 deg/min, the heat was released in the range 550–800°C. The crystallization of amorphous phase was also observed in the same temperature range using the X-ray diffraction. As the amount of energy consumed during the mechanical treatment of powders increased, the value of the heat effect rose synchronously with the degree of amorphization. In this case, the ratio of the released heat to the content of X-ray amorphous phase was constant and equal to 6 ± 2 kJ/mol.     

Influence of drying method on the material properties of nanocellulose I: thermostability and crystallinity

The effect of drying method on selected material properties of nanocellulose was investigated. Samples of nanofibrillated cellulose (NFC) and cellulose nanocrystals (CNC) were each subjected to four separate drying methods: air-drying, freeze-drying, spray-drying, and supercritical-drying. The thermal stability and crystallinity of the dried nanocellulose were evaluated using thermogravimetric analysis (TGA) and X-ray diffraction. Supercritical-drying produced NFCs with the least thermal stability and the lowest crystallinity index. Air-drying or spray-drying produced NFCs which were more thermally stable compared with freeze-dried NFCs. The CNCs dried by the three methods (air-drying, freeze-drying, and spray-drying) have similar onset temperature of thermal degradation. The different drying methods resulted in various char weight percentages at 600 °C for the dried NFCs or CNCs from TGA measurements. The dried NFCs are pure cellulose I while the dried CNCs consist of cellulose I and II. The calculated crystallinity indices differ with each drying method. The cellulose II content in CNCs changes as a function of drying method. For the application of nanocellulose in non polar thermoplastics, spray-dried products are recommended according to their higher thermal stability and higher crystallinity index.     

新型功能化离子液体[HeEIM]Cl的合成及其对棉纤维的溶解性能

合成了离子液体氯化1-(2-羟乙基)-3-乙基-咪唑([HeEIM]Cl), 并利用FTIR和1HNMR对其化学结构进行了表征. 考察了NaOH、微波和高压等处理方式对棉纤维的结晶度、聚合度(DP)和溶解率的影响. 研究了不同的溶解温度在微波加热和传统加热条件下对棉纤维的溶解率和再生纤维素的聚合度的影响. 利用FTIR, XRD, TGA和SEM等方法分别对溶解后得到的再生纤维素的化学结构、结晶度变化、热稳定性和表观形貌进行了分析. 结果表明, 合成的离子液体对棉纤维表现出很好的溶解能力, 且在溶解和再生过程中未发生化学变化. 棉纤维在高压条件下经质量分数为30%的NaOH预处理后, 溶解性能最佳. 微波加热法的溶解效果远远优于传统加热法, 且随着温度的升高, 溶解率逐渐增大. 溶解后得到的再生纤维素的结晶度变小, 聚合度下降, 热稳定性降低.     

Influence of melting conditions on the thermal behaviour of poly(l-lactic acid)

The influence of melting temperature and time on the thermal behaviour of poly(l-lactic acid) (PLLA) was studied with differential scanning calorimetry (DSC). Different melting conditions were investigated at temperature ranging from 200 to 210 °C, and for time from 2 to 20 min. For lower-molecular-weight PLLA, a single exothermic peak could be observed at cooling rate of 2 °C/min, after melted at different conditions. The obtained peak temperature and degrees of crystallinity dramatically increased with an increase of melting temperature or time. During subsequent heating scans, double melting peaks could be observed, which were significantly affected by prior melting conditions. The degradation of this material in the melt and the melt/re-crystallization mechanism might be responsible for the observations above. Apart from double melting, double cold crystallization peaks were observed during heating traces for this material after fast cooling (20 °C/min) from the melt. Prior melting conditions could significantly influence the cold crystallization behaviour. The competition between the crystallization from the nuclei remained after cooling, and that from spontaneous nucleation might be responsible for the appearance of double peaks. Additionally, the influence of melting conditions on the thermal behaviour of PLLA was dependent on the initial molecular weight.     

New Method for Determining the Degree of Cellulose I Crystallinity by Means of FT Raman Spectroscopy

A Raman crystallinity index – Xc_Raman – characterizing the degree of crystallinity of partially crystalline cellulose I samples was created, utilizing the crystallinity dependence of CH₂ bending modes. For calibration, physical mixtures containing different mass fractions of crystalline cellulose I and its amorphous form were prepared. Crystallinities from 0 to 60% were generated. Relative intensity ratios of the Raman lines I and I characterizing crystalline and amorphous parts of cellulose I correlated linearly with the mass fraction of crystalline cellulose I of the mixtures. Xc_Raman values of microcrystalline celluloses of different origins and varying degree of crystallinity correlated reasonably with results obtained from NMR spectroscopy (Xc_NMR values).     

Mercerization and acid hydrolysis of bacterial cellulose

Structural changes in never- dried, disintegrated bacteria l cellulose by treatment with aqueous NaOH were examined by electron microscopy, X-ray diffractometry and acid hydrolysis behaviour and compared with those of cotton cellulose. The microfibril kept its fibrillar morphology after treatment with NaOH solutions of less than 9% (w/w), but changed into irregular aggregates when treated with NaOH above 12% (w/w), corresponding to the crystal conversion to cellulose II. The crystallinity of the resulting cellulose II was very low after a brief alkali treatment, but was increased significantly by elongated treatment (up to 10 days). In contrast, cotton cellulose was converted to cellulose II of fairly high crystallinity by alkali treatment of as little as 3 min duration, and the crystallinity did not change with longer treatments. The leveling-off degree of polymerization (LODP) of bacterial cellulose was decreased from 150 to 50 by 18% (w/w) NaOH treatment, while that of cotton linter decreased from 260 to 70. These characteristic differences between cotton linter cellulose and bacterial cellulose can be ascribed to a basic difference in microfibrillar organization in these materials: the microfibrils in cotton cellulose are in close contact with neighbouring microfibrils having opposite polarity, and in bacterial cellulose are isolated from each other and require chain folding to form the antiparallel cellulose II crystal     

Hydroxyapatite gels and nanocrystals prepared through a sol-gel process

We have investigated the effect of the Ca/P molar ratio on the structural and morphological properties of hydroxyapatite (HA) gels and nanocrystals. The sol-gel process was carried out in aqueous, and alternatively in alcoholic medium (50% water-50% ethanol), at 37°C. Gel samples were obtained by drying the sols at 37°C or at 80°C, whereas powder samples were obtained by filtering the sols. Heat treatment at temperatures as low as 300°C is enough to obtain pure HA from the gels with a Ca/P molar ratio of 1.00 and 1.67. At variance, heat treatment of the gels with a Ca/P of 2.55 always produces secondary phases. The degree of crystallinity of HA increases with the Ca/P molar ratio of the sols, and it is slightly affected by the presence of ethanol in the precipitation medium. Filtering of the sols provides powders constituted of nanocrystalline HA that exhibit degree of crystallinity, crystal morphology and thermal stability closely related to the sols composition.     

Thermal stability and nonisothermal crystallization of short fiber-reinforced poly(ether ether ketone) composites

The thermal stability of a short carbon-fiber-reinforced PEEK composite was assessed by thermogravimetry and by a Rheometrics dynamic analyzer. The results indicated that holding for 10 min at 380°C was a suitable melting condition to avoid the thermooxidative degradation under air. After proving that the heating rate of 50°C/min can be used to evaluate the crystallinity, a heating stage was used to prepare nonisothermally crystallized specimens using cooling rates from 1 to 100°C/min after melting at 400°C for 3 or 15 min. The degree of crystallinity and the melting behavior of these specimens were investigated by DSC at a heating rate of 50°C/min. The presence of three or four regions indicated that the upper melting temperature, T_m, changed with the crystallization temperature. The first region with the highest T_m, which corresponded to the cooling rate of 1°C/min, can be associated with the crystallization in regime II. There was a second region where T_m decreased as the amount of crystals formed in regime II decreased with increasing cooling rate from 5 to 20°C/min. The third region, a plateau region, corresponded to regime III condition in which the crystals were imperfect. In the fourth region, the cooling was so fast that crystallization was incomplete during the cooling for the melting condition of 400°C for 15 min. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2225–2235, 1998     

Differential thermal and thermogravimetric analyses of bound water content in cellulosic substrates and its significance during cellulose hydrolysis by alkaline active fungal cellulases

Various cellulosic substrates were examined for bound water content by differential thermal analysis (DTA) and thermogravimetry (TG). Samples were heated in the range of 30-100 degrees C at a rate of 3 degrees C/min. DTA vaporization curves for different cellulose samples indicated that the bound water (Wf) was vaporized at higher temperature than free water (Wf) at the surface. Weight loss was observed in two stages, corresponding to Wf and Wb in TG curves. The bound water content was dependent on the degree of crystallinity of cellulose. Among different cellulosic substrates, Walseth cellulose showed the highest bound water content, and it also was found to be the least crystalline. The alkaline-active, alkali-stable cellulase was obtained from the alkalotolerant Fusarium sp. The substrate specificity and viscometric characteristics confirmed the enzyme to be an endoglucanase. The Wb content of Walseth cellulose was lowered during the enzymatic hydrolysis. The possible application of bound water analysis in understanding the hydrolysis of cellulosic substrates of different crystallinity is discussed.     

Formation of new banded spherulites in polyimides

The crystalline morphology and structural development of aromatic polyimides during an optimum continuous thermal imidization procedure were examined by means of polarized optical microscopy and X‐ray diffraction. During thermal imidization, 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride/1,3‐diaminobenzene polyimide samples formed complicated spherulites, which, in addition to zigzag Maltese crosses, also showed concentric extinction rings, which are characteristic of banded spherulites. The factors affecting the formation of banded spherulites were studied. The initial imidization conditions dramatically affected the formation of the banded spherulite morphology: slow heating (0.5 °C/min) or fast heating (20 °C/min) led to relatively small polyimide spherulites and less identifiable extinction rings. The morphological features were also affected by the molecular weight of the polyimide: higher molecular weight samples showed typical banded spherulites, whereas low‐molecular‐weight samples formed degenerated banded spherulites. In all the spherulites formed in 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride/1,3‐diaminobenzene polyimides, special zigzag Maltese crosses, instead of normal Maltese crosses, were observed. The relationship between the imidization procedure and the spherulite morphology formation was also studied. X‐ray and Fourier transform infrared together revealed that after several minutes of thermal treatment, the crystallization was nearly complete, with a 42.5% degree of crystallinity; meanwhile, only some poly(amic acid) converted to the corresponding polyimide, with a 27% degree of imidization. The crystalline morphology and structure formed in the initial stage of the imidization process were maintained during the following imidization processing at an elevated temperature. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1997–2004, 2005     

Cellulose nanofibers from curaua fibers

Curaua nanofibers extracted under different conditions were investigated. The raw fibers were mercerized with NaOH solutions; they were then submitted to acid hydrolysis using three different types of acids (H₂SO₄, a mixture of H₂SO₄/HCl and HCl). The fibers were analyzed by cellulose, lignin and hemicellulose contents; viscometry, X-ray diffraction (XRD) and thermal stability by thermogravimetric analysis (TG). The nanofibers were morphologically characterized by transmission electron microscopy (TEM) and their surface charges in suspensions were estimated by Zeta-potential. Their degree of polymerization (DP) was characterized by viscometry, crystallinity by XRD and thermal stability by TG. Increasing the NaOH solution concentration in the mercerization, there was a decrease of hemicellulose and lignin contents and consequently an increase of cellulose content. XRD patterns presented changes in the crystal structure from cellulose I to cellulose II when the fibers were mercerized with 17.5% NaOH solution. All curaua nanofibers presented a rod-like shape, an average diameter (D) of 6–10 nm and length (L) of 80–170 nm, with an aspect ratio (L/D) of around 13–17. The mercerization of fibers with NaOH solutions influenced the crystallinity index and thermal stability of the resulting nanofibers. The fibers mercerized with NaOH solution 17.5% resulted in more crystalline nanofibers, but thermally less stable and inferior DP. The aggregation state increases with the amount of HCl introduced into the extraction, due to the decrease of surface charges (as verified by Zeta Potential analysis). However, this release presented nanofibers with better thermal stability than those whose acid hydrolysis was carried out using only H₂SO₄.     

Controlled production of spruce cellulose gels using an environmentally “green” system

Stable spruce cellulose suspensions were generated in NaOH/urea aqueous solutions and used to make thermally induced gels with various swelling ratios and compressive strengths. Wood cellulose cannot be easily dissolved in water or any common organic solvent due to its high molecular weight, which largely limits its applications. Spruce cellulose was hydrolyzed by diluted sulfuric acid of various concentrations and hydrolysis times. The dissolution of these partially degraded samples was investigated in a NaOH/urea aqueous solution system considered environmentally “green.” The effects of acid hydrolysis on the structure and properties of subsequent thermally induced gels were examined using scanning electron microscopy, swelling and re-swelling experiments, and mechanical testing. The molecular weight of spruce cellulose was significantly reduced by acid hydrolysis, whereas its crystallinity slightly increased because of the removal of amorphous regions. All samples could be partially dissolved in the NaOH/urea aqueous solution and formed stable suspensions. Hydrolyzed cellulose samples with lower molecular weight exhibited a higher solubility. Rheological experiments showed these cellulose suspensions could form gels easily upon heating. A porous network structure was observed in which dissolved cellulose was physically crosslinked upon heating and then regenerated to form a three-dimensional network, where the dispersed swollen cellulose fibers filled spaces to reinforce the structure. The swelling behavior and mechanical properties of these ‘matrix-filler’ gels could be controlled by varying the mild acid hydrolysis conditions, which adjusts their degree of solubility. This research provides several opportunities for manufacturing wood cellulose based materials.     

Thermal history and melting behavior of poly(ethylene terephthalate)

Low molecular weight poly(ethylene terephthalate) samples were crystallized isothermally at 120–245°C from both the amorphous state and the melt. Isothermal annealing of these polymers at 215°C provided polymers which exhibited multiple melting peaks in thermal analysis, referred to as form I and form II, as assigned by Bell and Dumbleton. In these samples the peak temperature of the form II melting endotherm and the average crystallite size are dependent on the temperature of initial crystallization. This result requires a mechanism for retaining some structural feature during the conversion from morphological form I to form II. DSC thermograms obtained at varying heating rates on samples showing only form II endotherms support the assignment of superheating as the cause of the shift to higher peak temperatures with increasing heating rate.     

Crosslinking and structural changes of cellulose fibers

The supermolecular structure of various cellulose fibers modified with crosslinking reagents has been investigated by electron microscopy methods. The density, degree of crystallinity (DC), and length changes in alkaline solutions were measured for the modified celluloses. The samples treated with monofunctional analogs of the crosslinking reagents as well as the fiber preparations containing linear and network polymer were also investigated. Three main problems are suggested for the discussion: (1) the general regularities of the structural changes in cellulose in the process of crosslinking; (2) the specific features of the structural changes, as observed in different cellulose samples; (3) the relation between the degree of modification, the type of modifying reagent, and the structure of the crosslinked cellulose. The characteristic structural changes, i.e., the increase in the thickness of fragments, the specific cogged edges, the increase in the lateral dimensions of structural elements all seem to be most representative in native cellulose fibers and are perfectly well distinguished. Similar changes are found in viscose fibers but are less clearly defined. Crosslinking proceeds rather uniformly through the whole of the fiber cross section. It appeared to be most evident when the cross sections are treated with solvents, or when etched in gaseous discharge. Only in cases when the modification is performed in nonaqueous solutions does the reaction proceed mainly in the peripherial regions of the fiber. In fibers subjected to strong swelling, crosslinking results in a real increase in the lateral dimensions of the microfibrils, with the layer thicknesses remaining the same. As a rule, the modification does not imply significant changes in the fiber surface. The crystallite size decreases in the process of crosslinking. This appears to be peculiar to viscose fibers, especially to those subjected to crosslinking in the swollen state. The degree of crystallinity and density of the fibers decrease sharply, which seems to be especially evident in epichlorohydrin-modified samples. Cellulose structure remains unchanged when linear or network polymer forms in the fiber or when the samples are treated with monofunctional reagents. Changes in properties and structure of cellulose caused by crosslinking are most apparent if elongation of the fibers in alkaline solution before and after the modification is compared.     

High-temperature transformations of Cu-rich hydrotalcites

CuM(II)Al ternary hydrotalcites (M(II) = Ni, Co and Mg) with a (Cu+M(II))/Al atomic ratio of 3.0 and Cu/M(II) atomic ratio of 5.0 were synthesized by coprecipitation under low supersaturation. Powder X-ray diffraction of the as-synthesized samples showed a pattern characteristic of hydrotalcite-like (HT-like) structure (JCPDS: 41-1428). Thermal analyses of these samples showed four stages of weight loss/heat change when recorded in nitrogen. Analysis of the evolved gases characterized the nature of these transformations. The thermoanalytical effects differed significantly especially for the high-temperature transformations, when the treatment was performed in oxygen. In situ powder X-ray diffraction of the samples was carried out to elucidate the phase evolution of these compounds. Surprisingly formation of CuO was noted at temperatures around 200°C well below the destruction of the layered network. The nature of the resulting phases varied with both the nature of the co-bivalent metal ion and the heating atmosphere. FT-IR spectroscopy confirmed the retention of carbonate ions at higher temperatures (above 700°C), although the concentration of carbonate anion (most likely unidentate) varied with the calcination temperature. The crystallinity of CuO increased significantly above 600°C, probably through dissociation of copper oxycarbonate. Significant differences in the thermal transformation temperatures (for the third and the fourth transformations) of these samples containing different co-bivalent metal ions were not observed. This suggests that an association of the co-bivalent metal ions and/or trivalent metal ion in this phase is unlikely. A plausible thermal evolution scheme of these hydrotalcites is proposed.     

Enzymatic hydrolysis of cellulose I is greatly accelerated via its conversion to the cellulose II hydrate form

Cellulose II hydrate was prepared from microcrystalline cellulose (cellulose I) via its mercerization with 5 N NaOH solution over 1 h at room temperature followed by washing with water. The structure of cellulose II hydrate changed to that of cellulose II after drying. Compared with cellulose II, cellulose II hydrate exhibited a slightly (8.5%) expanded structure only along the direction. The hydrophobic stacking sheets of the cellulose II were conserved in the cellulose II hydrate, and water molecules could be incorporated in the inflated two-chain unit cell of cellulose II hydrate. Enzymatic hydrolysis of cellulose I, cellulose II hydrate, and cellulose II was carried out at 37 °C using solutions comprising a mixture of cellulase and β-glucosidase. The hydrolysis of cellulose II hydrate proceeded much faster than the hydrolysis of the other two substrates, while the saccharification ratio of cellulose II was only slightly higher than that of cellulose I. The alkaline mercerization treatment was also applied to sugarcane bagasse. After its direct mercerization, the cellulose in bagasse was converted from cellulose I to cellulose II hydrate, and then to cellulose II after drying. Similar to in the case of microcrystalline cellulose, the rate of the enzymatic hydrolysis of the mercerized bagasse without drying (cellulose II hydrate) was much faster than the enzymatic hydrolysis of the other two substrates. Thus, the wet forms of cellulose and cellulosic biomass after mercerization, and after hydrolysis with cellulolytic enzymes, afforded superior products with extremely high degradability.