Vulcanized fibers are all-cellulose materials made from cotton and/or wood cellulose after aqueous zinc chloride treatment. These materials were invented in the UK in the mid-nineteenth century and is widely used because of their excellent characteristics, such as impact resistance and electrical insulation. Recently the matured vulcanized fibers have been recognized as renewable and biodegradable materials and reevaluated with advanced cellulose technologies derived from cellulose nanofibers (CNFs) and all-cellulose composites. The microscopic analysis based on the improved freeze-drying method revealed that the strength of vulcanized fiber sheets can be attributed to the chemically defibrillated CNFs. The architecture is similar to all-cellulose composites made from the same raw materials in which the residual cellulose fibers serve as reinforcement, and the CNFs serve as adhesives or matrix components. In this report, we describe the history and structural characteristics of vulcanized fibers and introduce a new aspect in aqueous zinc chloride treatment of cellulose.
Graphical abstractThere are growing research interests in flax fibers due to their renewable ‘green’ origin and high strength. However, these natural fibers easily absorb moisture and have poor adhesion with polymer matrix leading to low interfacial strength for the composites. A hybrid chemical treatment technique combining alkali (sodium hydroxide) and silane treatments is adopted in the current study to modify flax fibers for improved performances of flax/polypropylene composites. Changes in chemical composition, microstructure, wettability, surface morphology, crystallinity and tensile properties of single flax fiber before and after chemical treatments were comprehensively characterized using techniques including SEM, FTIR, AFM, XRD, micro-fiber tester, etc. It was found that hemicellulose and lignin at the fiber surface were removed due to alkali treatment, which helped to reduce moisture absorption of the composites. Alkali-treated flax fibers were later subjected to silane treatment, which helped to improve the compatibility between flax fiber and polypropylene matrix. After alkali-silane hybrid chemical treatment, moisture absorption of the composites was further decreased. At the same time, the interfacial bonding strength between flax and polypropylene is significantly enhanced. All these results validate the great advantage of the hybrid chemical treatment approach for flax/polypropylene composites, which has the potential to promote the application of chemical treatment techniques in the plant fiber composite industry.
Graphic abstractAn integrated aero-cryogel (A-CG) monolith with hierarchical porous structure was developed by inter-crosslinking of cellulose nanofiber/polylactic acid nanocomposite aerogel and carboxymethyl cellulose (CMC) cryogel (CG). The photothermal nanoparticles-enriched CMC CG phase served as a sunlight absorbing layer, exhibiting a broadband sunlight absorption of 98%. Due to the large amount of weakly bounded water molecules, the swelled CMC CG possessed a lower evaporation enthalpy than that of pure water, which facilitates water evaporation, while the nanocomposite aerogel phase acted as an excellent thermal insulator and afforded highly efficient water transport channels. Thus, the developed A-CG monolith supported by insulated polystyrene foam to protrude above the water surface, could reach an evaporation rate of 2.16 kg m?2 h?1 under an irradiation of 1 Sun (100 mw/cm2) with an efficiency of 93.6%. More remarkably, when the wind energy was imparted, an evaporation rate of 5.67 kg m?2 h?1 was achieved at a wind speed of 3 m s?1. The high-efficiency purification outcomes of various raw water demonstrate the great potentials of A-CG material in solar vapor generation.
Graphical abstractIn this paper, we developed a microbial route to fabricate wood-inspired biomimetic composites comparable to natural wood. Focusing on the chemical composition of woody biomass, we performed in situ bioprocessing of bacterial cellulose (BC) imbibed in modified cationic lignin (Catlig), which exhibited significant bioactivity in improving the microbial growth dynamics. The structural and morphological characteristics were enhanced by the formation of hydrophobic and electrostatic interactions between BC and Catlig during biosynthesis. Microbially derived BC/Catlig composites exhibited enhanced thermal stability and crystallinity, with oriented cellulose fibers. The tensile properties, toughness, and specific strength of BC/Catlig composites were comparable to those of a heavy wood species (Zelkova serrata) under hydrated conditions and synthetic soft materials.
Graphic abstractCellulose nanofibril (CNF) aerogels have attracted great interests in recent years due to the low cost, sustainability and biocompatibility of raw CNF. However, the poor thermal stability and flammable feature of CNF aerogels have limited their wider applications. In this paper, polydopamine/CNF composite aerogels with good comprehensive properties are fabricated by modification of CNF with polydopamine and metal coordination bonds crosslinking. The microstructure and properties of composite aerogels are thoroughly characterized by a variety of tests. It is found that the microstructure of aerogels are more regular and the compressive strength of aerogels are enhanced by the incorporation of polydopamine and Fe3+ crosslinking. Importantly, the thermal stability and flame resistance of aerogels are significantly improved, which permit the application of composite aerogels in high-temperature thermal insulation. In addition, the reversible characteristic of metal coordination bonds allows the water induced healing of fractured composite aerogels. This study is expected to provide information for future development of green and high-performance aerogels.
Graphic abstractCellulose nanocrystals (CNCs) with high crystallinity exhibit high mechanical stiffness and strength. However, the high dispersibility of CNCs results in limited spinnability and orientation. In this study, oxidized nanocellulose was selected to obtain regionally oxidized CNCs (RO-CNC) with carboxyl groups appended. For the formation of orientable and extensible RO-CNC filaments, chitosan was introduced as the sheath solution to induce orientation by electrostatic action. The chemical structures were analyzed by Fourier transform infrared spectroscopy. The morphology of the oriented CNCs filaments was characterized by scanning electron microscopy and wide-angle X-ray scattering. Analysis of the relationship between the mechanical strength and the CNCs directional arrangement revealed that the mechanical strength of the composite fibers increased with the injection speed ratio as a result of the orientation of the RO-CNC. The mechanical strength of the oriented reinforced composite filaments reached as high as 104 MPa with an orientation index of 0.73. The tensile strength and elastic modulus of the filaments increased by 33% and 20%, respectively, compared to the unmodified CNCs spun fiber.
Graphic abstractBacterial cellulose (BC) is a polymer with interesting conformation and properties. BC can be obtained in different shapes and is easily modified by chemical and physical means, so its applications in the production of new materials and nanocomposites for different purposes have been in the focus of many research projects. However, one of the major challenges to address in bacterium-derived polymer technology is to find suitable carbon sources as substrates that are cheap and do not compete with food production for achieving large scale industrial applications. Agricultural wastes are defined as the residues from the growing and processing of raw agricultural products such as crops, fruits, vegetables and dairy products. Their composition can vary depending on the type of agricultural activity and harvesting conditions, but these residues are suitable for the production of BC. The aim of this review is to give insight into the production of BC using agro-wastes and an overview of the most interesting and novel applications of this biopolymer in different areas i.e. environmental applications, optoelectronic and conductive devices, food ingredients and packaging, biomedicine, and 3D printing technology.
Graphic abstractUniformly-sized porous cellulose beads functionalized with amidoxime groups were prepared for the first time using a microfluidic method with N-methylmorpholine N-oxide (NMMO) monohydrate as a cellulose solvent. The molten state cellulose dope in NMMO monohydrate (cell/NMMO dope) as a disperse phase and hot mineral oil as a continuous phase were used in a T-junction microfluidic chip to produce uniformly-sized cell/NMMO droplets. Coagulation of the molten state cell/NMMO droplet at high temperature and amidoxime functionalization could prepare the highly-porous spherical amidoxime-functionalized cellulose beads with a uniform fibrous open internal structure. The prepared amidoxime-functionalized cellulose beads showed excellent metal adsorption properties with a maximum adsorption capacity of?~?80 mg g?1 in the case of Cu2+/phthalate ions. The newly developed highly-porous cellulose beads can open many new applications with other proper functionalization at the reactive hydroxyl groups of the cellulose.
Graphic abstractTissue furnish optimization plays a key role in enhancing tissue properties, making the process cost-effective. Typically, this furnish is composed of a mixture of hardwood eucalyptus fibers (HW) and softwood (SW) fibers, which ensure strength and tissue machine runnability. However, the tissue paper production with the maximization of eucalyptus fibers achieves softer papers at less cost, since SW fibers are often more expensive than HW fibers. From this perspective, this study aims to investigate the effect of micro/nano-fibrillated cellulose (MFC/NFC) as an additive, on structural, softness, strength, and water absorption properties of tissue papers, promoting partial or total removal of SW fibers to produce 100% eucalyptus materials. MFC/NFC was characterized in terms of morphological, chemical, and water interaction properties. The results showed that MFC/NFC presents a high bonding surface area, high carboxyl group content and, when incorporated into tissue furnishes, it promotes strong inter-fiber bonds. This evidence was also supported by SEM image analysis methods and FTIR. Additionally, laboratory tissue handsheets with low basis weight were produced and used in the characterization assays. Overall, the results indicated that MFC/NFC improved strength, at the expense of bulk, porosity, softness, and absorption properties. Compared to typical industrial furnish mixtures (75%HW?+?25%SW), MFC/NFC enhanced the production of bulkier, porous, and softer structures, but with reduced strength and absorption. It was possible to optimize the furnish composition by using fiber modeling to obtain 3D structure computation simulations with predictive capability. The MFC/NFC proved to be a high-quality additive to improve softness and strength properties.
Graphic abstractHerein, cellulose nanofibrils (CNF), alkali lignin (AL), and montmorillonite (MMT) were used to produce reinforced polyvinyl alcohol (PVA) hydrogels. The effects of MMT and AL contents on the rheological properties of reinforced hydrogel were studied. Compared with PVA/CNF hydrogel, the storage modulus of 40 wt% MMT-reinforced PVA hydrogel was increased by 41.4%. The rheological properties of MMT-enhanced PVA hydrogel could be adjusted by the variation of MMT loading. Also, as the PVA matrix had a synergistic effect with the embedded MMT and AL, the composite hydrogel demonstrated high efficiency in the removal of methylene blue dye (MB) from wastewater. Adsorption tests conducted at various time intervals (60–360 min) show that the hydrogels containing same content of MMT had higher removal efficiency. The MB adsorption of PVA/2CNF-0Li-40MMT was over 98.0%, whereas its adsorption equilibrium time and maximum adsorption capacity (qm) were 360 min and 67.2 mg/g, respectively. However, an extremely high content of MMT reduced the MB adsorption rate.
Graphic abstractDried cotton linters and ramie cellulose samples were oxidized with 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)/NaBr/NaClO and NaBr/NaClO (i.e., TEMPO-free) in water at pH 10. The carboxy contents, degrees of polymerization (DPs), X-ray diffraction patterns, and solid-state 13C NMR spectra were measured or obtained for the oxidized products with and without subsequent NaBH4 reduction. Cellulose nanofibrils were prepared from the oxidized cellulose samples by sonication in water and observed by atomic force microscopy and transmission electron microcopy. Because the cellulose molecules were depolymerized with NaBr/NaClO, the depolymerization behavior of the cellulose samples with TEMPO/NaBr/NaClO can be mainly explained by depolymerization with NaBr/NaClO (i.e., not TEMPO-related compounds or reactions). However, because C6-aldehydes formed in the disordered regions periodically present along the longitudinal direction of each cellulose microfibril, the viscosity-average DP values of the TEMPO/NaBr/NaClO-oxidized cellulose samples decreased to 200–300, while those with subsequent NaBH4 reduction exhibited much higher DP values. The nanofibrils prepared from the TEMPO/NaBr/NaClO-oxidized cellulose samples had smallest fibril heights or widths of 5–6 nm. However, significant amounts of unfibrillated bundles with heights of 10–40 mm were present in the nanofibril/water dispersions. The high carboxy contents of the TEMPO/NaBr/NaClO-oxidized cellulose samples (1.62–1.63 mmol/g) indicated that significant amounts of carboxy groups were likely present in the disordered regions, probably forming tail-like polyglucuronate chains. Solid-state 13C NMR analysis revealed that some of the glucosyl units originally with the tg C6–OH conformation were transformed to other conformations by TEMPO/NaBr/NaClO oxidation, while the crystalline C4 signal areas remained constant.
Graphic abstractA variety of liquid energy exists in papermaking engineering and has not yet been developed and utilized. In addition, for the papermaking industry, the presence of slime can seriously affect the quality of the finished paper and can lead to paper breaking. The current slime control strategies cannot completely solve the problem and also have some low toxicity. In this study, a method of self-powered sterilization of cellulose fibers by using triboelectric pulsed direct current is reported. A liquid–solid triboelectric nanogenerator (L–S TENG) was used to convert the liquid energy of nanocellulose suspension into electrical energy and convert this electrical energy into pulsed direct current for self-powered sterilization of cellulose fiber. A hydrophobic coating material is used as solid triboelectric material and electrode for sterilization. Driven by L–S TENG, the electrodes exhibited an excellent sterilization rate against four microorganisms including Escherichia coli, Aspergillus niger, Candida albicans, and Klebsiella pneumoniae, which from slime in the papermaking industry. This study could provide a basic research theory for liquid energy harvesting in the papermaking industry, and also provide a new strategy for pulp sterilization.
Graphical abstractFabricating mechanically strong hydrogels that can withstand the conditions in internal tissues is a challenging task. We have designed hydrogels based on multicomponent systems by combining chitosan, starch/cellulose, PVA, and PEDOT:PSS via one-pot synthesis. The starch-based hydrogels were homogeneous, while the cellulose-based hydrogels showed the presence of cellulose micro- and nanofibers. The cellulose-based hydrogels demonstrated a swelling ratio between 121 and 156%, while the starch-based hydrogels showed higher values, from 234 to 280%. Tensile tests indicated that the presence of starch in the hydrogels provided high flexibility (strain at break?>?300%), while combination with cellulose led to the formation of stiffer hydrogels (elastic moduli 3.9–6.6 MPa). The ultimate tensile strength for both types of hydrogels was similar (2.8–3.9 MPa). The adhesion and growth of human osteoblast-like SAOS-2 cells was higher on hydrogels with cellulose than on hydrogels with starch, and was higher on hydrogels with PEDOT:PSS than on hydrogels without this polymer. The metabolic activity of cells cultivated for 3 days in the hydrogel infusions indicated that no acutely toxic compounds were released. This is promising for further possible applications of these hydrogels in tissue engineering or in wound dressings.
Graphical abstractThe present work aims to investigate the feasibility of oxalic acid-choline chloride deep eutectic solvent (OA-ChCl DES), which serves as a promising green solvent that utilized in the acidic deep eutectic solvent (DES) hydrolysis. Oxalic acid-choline chloride DES cellulose nanocrystal (OA-ChCl DES CNC) was isolated from the bleached DES treated pulp (BP) through the acidic DES hydrolysis using 1:1 molar ratio of OA-ChCl DES. The functional groups, crystallinity index, morphological structure, particle size, zeta potential, thermal stability and surface chemistry of the OA-ChCl DES CNC were compared with the sulphuric acid cellulose nanocrystal (SA-CNC) that prepared via sulphuric acid hydrolysis. The findings revealed the presence of negatively charged carboxyl groups on OA-ChCl DES CNC surface after the acidic DES hydrolysis. The physicochemical analyses verified that the OA-ChCl DES CNC was in nano-sized range with polydispersity index (PdI) of 0.56, indicating slightly monodispersed nanoparticles. A stable OA-ChCl DES CNC colloidal suspension with zeta potential value of ?52.1?±?5.2 mV was obtained. The OA-ChCl DES CNC outweighed the SA-CNC in term of thermal stability (288 °C) despite having a slightly lower crystallinity index (76.7%). In fact, the OA-ChCl DES CNC with a yield of 55.1% was achieved through the acidic DES hydrolysis, suggesting that the OA-ChCl DES was capable of promoting efficient cleavage of strong hydrogen bonds in BP.
Graphic abstractThe dry pulp direct kneading method is an industrially viable, low-energy process for manufacturing cellulose nanofiber (CNF)-reinforced polymer composites, where the chemically modified pulps are nanofibrillated and uniformly dispersed in the polymer matrix during melt compounding. In the present study, cellulose fibers of various sizes ranging from surface-fibrillated pulps (20 μm in width) to fine CNFs (20 nm in width) were prepared from softwood bleached kraft pulps using a refiner and a high-pressure homogenizer. These cellulose fibers were modified with alkenyl succinic anhydride and dried. The dried fibers were used as a feed material for melt compounding in the dry pulp direct kneading method to fabricate CNF-reinforced high-density polyethylene (HDPE). When surface-fibrillated pulps were employed as a feed material, the pulps were nanofibrillated and dispersed uniformly in the HDPE matrix during melt compounding. The resulting composites had much better properties—i.e., much higher tensile modulus and strength values, and much lower coefficient of thermal expansion values—than the composites produced using pulps without pre-fibrillation. However, when CNFs were used as a feed material, they were shortened and agglomerated during melt compounding, and the properties of the composites consequently deteriorated. The study concludes that surface-fibrillated pulp, which can be produced cost-effectively using a refiner on an industrial scale, is more suitable as a feed material than CNFs for melt compounding in the dry pulp direct kneading method. This finding enables the elimination of a preliminary step in the preparation of CNFs from pulps, which is a time-consuming and energy-intensive process.
Graphical abstractWe study the thermal decomposition of cellulose using molecular simulations based on the ReaxFF reactive force field. Our analysis focuses on the mechanism and kinetics of chain scission, and their sensitivity on the condensed phase environment. For this purpose, we simulate the thermal decomposition of amorphous and partially crystalline cellulose at various heating rates. We find that thermal degradation begins with depolymerization via glycosidic bond cleavage, and that the order of events corresponds to a randomly initiated chain reaction. Depolymerization is followed by ring fragmentation reactions that lead to the formation of a number of light oxygenates. Water is formed mainly in intermolecular dehydration reactions at a later stage. The reaction rate of glycosidic bond cleavage follows a sigmoidal reaction model, with an apparent activation energy of 166?±?4 kJ/mol. Neither the condensed phase environment nor the heating programme have appreciable effects on the reactions. We make several observations that are compatible with mechanisms proposed for cellulose fast pyrolysis. However, due to the absence of anhydrosugar forming reactions, the simulations offer limited insight for conditions of industrial interest. It remains unclear whether this is a natural consequence of the reaction conditions, or a shortcoming of the force field or its parameter set.
Graphic abstractThis study introduces an effective route to fabricate chitosan (CS)-based film. The films were prepared through cross-linking reaction between CS and hydroxyethyl cellulose (HEC) using epichlorohydrin (ECH) as the cross-linker and simultaneously in-situ loading with CuO nanoparticles. FT-IR and loading efficiency results indicated the occurrence of inter- and intra-molecular cross-linking reaction between CS and HEC. XRD and EDS analyses showed that the CuO nanoparticles were evenly deposited onto CS film matrixes. SEM characterization showed that the films were of compact, dense and uniform cross morphologies, as well as obvious voids. The films also exhibited desired swelling ratio and water vapor permeability. The enhanced tensile strength was obtained with a maximum value of 77.02?±?3.26 MPa, while the stretch-ability slightly decreased. The thermal stability of the films decreased after cross-linking with HEC. The antibacterial ability of the films was generally improved with the increase of HEC and ECH contents.
Graphical abstractPreparation and properties of epichlorohydrin-cross-linked chitosan/hydroxyethyl cellulose based CuO nanocomposite films
Agricultural waste pollution, one of the serious issues faced by human society, has aroused global attention to environmental sustainability. Resource utilization of agricultural waste is of great significance for the development of energy saving and environmentally friendly materials to settle enormous agricultural waste. Herein, the concept of “turning waste into treasure” was proposed in resource utilization of agricultural waste: biomass cellulose derived from corn bracts was used to fabricate wearable Janus membranes for personal thermoregulation application. Wearable Janus membranes composed of zinc oxide nanosheets layer (ZnO-NSs/CBM) and copper nano-coating layer (Cu-NC/CBM) were prepared using corn bracts cellulose membrane (CBM) as the substrate by hydrothermal method and the subsequent magnetron sputtering technique. More importantly, ZnO-NSs/CBM side has high infrared emissivity and visible reflectivity, which is conducive to releasing a mass of human radiation and enhancing the reflection of sunlight. Janus membranes can achieve radiation cooling when ZnO-NSs/CBM faces outwards. Moreover, Cu-NC/CBM side exhibits low infrared emissivity, which helps to return infrared radiation back to the human body. Janus membranes can access radiation insulation effect when Cu-NC/CBM side faces outwards. In addition, wearable Janus membranes with multi-functionality show an outstanding UV resistance, air permeability, flexibility and mechanical property to offer comfort for the wearer. This study not only provides a waste-to-resource strategy to fabricate wearable Janus membranes by using agricultural waste as raw materials but also demonstrates intriguing applications in personal thermal management thanks to its energy conservation and environmental friendliness.
Graphical abstractThe concept of “turning waste into treasure” was proposed in agricultural resource utilization: cellulose from corn bracts was extracted to fabricate wearable Janus membranes for personal thermoregulation application.
Oceans and soils have been contaminated with traditional plastic due to its lack of degradability. Therefore, green biopolymer composites reinforced with cellulose nanocrystal-zinc oxide hybrids (ZnO hybrids) with good biodegradation ability provided a positive impact on reducing environmental challenges. In this work, the effect of various morphologies of ZnO hybrids on the biodegradation ability of poly(butylene adipate-co-terephthalate), PBAT) under seawater, soil burial, and UV aging conditions were investigated. Sheet-like ZnO hybrids (s-ZnO hybrid) efficiently enhanced the mechanical, UV-blocking properties and biodegradation ability of PBAT nanocomposite films. Compared to neat PBAT, the best tensile strength of PBAT nanocomposite with 2 wt% s-ZnO hybrid was increased by 15.1%, meanwhile this nanocomposite films showed the highest biodegradation rate after 80 days of soil degradation and 90 days of seawater degradation. Besides, three possible biodegradation mechanisms of green PBAT nanocomposite films were presented, hinting that such PBAT nanocomposite have great promising packaging applications.
Graphic abstractNowadays, freshwater shortage, energy crisis and environmental pollution are the three major threats to human beings. Bio-waste is an important source of environmental pollutant emissions and a renewable resource with great potential. Herein, we develop a photothermal material based on bagasse for solar steam generation to relieve the freshwater crisis and mitigate environmental pollution caused by bio-waste. The mainly functional part of the solar-driven steam generator here is bagasse-based photothermal aerogel (B-PTA), which composes of carbonized bagasse (CB) and bagasse-derived cellulose fiber (BDCF). The B-PTA relying on CB can effectively absorb sunlight (~?95%), resulting in a prominent light-to-heat ability. The B-PTA with DBCF has super-hydrophilicity, water transport and retention ability. Depending on the excellent light absorption and 3D water passageway, the B-PTA gives a water evaporation rate of 1.36 kg m–2 h–1, and achieves a photothermal conversion efficiency of 77.34% under 1-sun illumination (1 kW m–2). The B-PTA shows remarkable stability that the efficiency without significant change after 20 cycles. In addition, the B-PTA can effectively desalt seawater and purify dye wastewater with natural sunlight. Therefore, turning bio-waste into valuable photothermal material for solar steam generation is possible. Due to the merits of low cost, scalability, environmental friendliness, B-PTA has the potential for real-world water purification.
Graphical abstract