In this paper, we developed a microbial route to fabricate wood-inspired biomimetic composites comparable to natural wood. Focusing on the chemical composition of woody biomass, we performed in situ bioprocessing of bacterial cellulose (BC) imbibed in modified cationic lignin (Catlig), which exhibited significant bioactivity in improving the microbial growth dynamics. The structural and morphological characteristics were enhanced by the formation of hydrophobic and electrostatic interactions between BC and Catlig during biosynthesis. Microbially derived BC/Catlig composites exhibited enhanced thermal stability and crystallinity, with oriented cellulose fibers. The tensile properties, toughness, and specific strength of BC/Catlig composites were comparable to those of a heavy wood species (Zelkova serrata) under hydrated conditions and synthetic soft materials.
Graphic abstractVulcanized fibers are all-cellulose materials made from cotton and/or wood cellulose after aqueous zinc chloride treatment. These materials were invented in the UK in the mid-nineteenth century and is widely used because of their excellent characteristics, such as impact resistance and electrical insulation. Recently the matured vulcanized fibers have been recognized as renewable and biodegradable materials and reevaluated with advanced cellulose technologies derived from cellulose nanofibers (CNFs) and all-cellulose composites. The microscopic analysis based on the improved freeze-drying method revealed that the strength of vulcanized fiber sheets can be attributed to the chemically defibrillated CNFs. The architecture is similar to all-cellulose composites made from the same raw materials in which the residual cellulose fibers serve as reinforcement, and the CNFs serve as adhesives or matrix components. In this report, we describe the history and structural characteristics of vulcanized fibers and introduce a new aspect in aqueous zinc chloride treatment of cellulose.
Graphical abstractIn this study, the effect of pectin extraction method on the properties of cellulose nanofibers (CNFs) isolated from sugar beet pulp (SBP) was studied. Pectin was extracted by the industrially practiced method by sulfuric acid hydrolysis or by enzymatic hydrolysis using a cellulase/xylanase enzymes mixture. The CNFs were then isolated by high-pressure homogenization and investigated in terms of their chemical composition, crystallinity, size, degree of polymerization, and re-dispersion in water after freeze-drying. The mechanical properties and surface characteristics of CNF films were also studied. The results showed that fibrillation of the de-pectinated SBP was more efficient for the acid hydrolyzed SBP. CNFs from the acid-hydrolyzed SBP had a slightly wider diameter, higher crystallinity, viscosity, and α-cellulose content but a lower degree of polymerization than CNFs from the enzyme-hydrolyzed SBP. Owing to the presence of more residual hemicelluloses in the CNFs from the enzyme-hydrolyzed SBP, the CNFs had higher re-dispersion ability in water. CNF films from enzyme-hydrolyzed SBP displayed slightly better mechanical properties and higher water contact angle than acid-hydrolyzed CNF films.
Graphic abstractArrowroot starch (AA)-based films incorporated with a carnauba wax nanoemulsion (CWN), cellulose nanocrystals (CNCs), and essential oils (EOs) from Mentha spicata (MEO) and Cymbopogon martinii (CEO) were produced using the casting technique and then characterized in terms of their water barrier, tensile, thermal, optical, and microstructural properties and in vitro antifungal activity against Rhizopus stolonifer and Botrytis cinerea. Whereas the incorporation of CNCs decreased the moisture content and water vapor permeability of the AA/CWN/CNC film, the additional incorporation of either EO decreased the transparency and affected the microstructure of the AA/CWN/CNC/EO nanocomposites. MEO and CEO incorporation improved the thermal stability of the films and provided excellent protection against fruit-spoiling fungi. Because of their excellent barrier properties against fungal growth, water vapor permeability, and ultraviolet and visible light, these AA/CWN/CNC/EO films have promising potential for application as active food packaging or coating materials.
Graphic abstractCellulose nanocrystals (CNCs) with high crystallinity exhibit high mechanical stiffness and strength. However, the high dispersibility of CNCs results in limited spinnability and orientation. In this study, oxidized nanocellulose was selected to obtain regionally oxidized CNCs (RO-CNC) with carboxyl groups appended. For the formation of orientable and extensible RO-CNC filaments, chitosan was introduced as the sheath solution to induce orientation by electrostatic action. The chemical structures were analyzed by Fourier transform infrared spectroscopy. The morphology of the oriented CNCs filaments was characterized by scanning electron microscopy and wide-angle X-ray scattering. Analysis of the relationship between the mechanical strength and the CNCs directional arrangement revealed that the mechanical strength of the composite fibers increased with the injection speed ratio as a result of the orientation of the RO-CNC. The mechanical strength of the oriented reinforced composite filaments reached as high as 104 MPa with an orientation index of 0.73. The tensile strength and elastic modulus of the filaments increased by 33% and 20%, respectively, compared to the unmodified CNCs spun fiber.
Graphic abstractThe dry pulp direct kneading method is an industrially viable, low-energy process for manufacturing cellulose nanofiber (CNF)-reinforced polymer composites, where the chemically modified pulps are nanofibrillated and uniformly dispersed in the polymer matrix during melt compounding. In the present study, cellulose fibers of various sizes ranging from surface-fibrillated pulps (20 μm in width) to fine CNFs (20 nm in width) were prepared from softwood bleached kraft pulps using a refiner and a high-pressure homogenizer. These cellulose fibers were modified with alkenyl succinic anhydride and dried. The dried fibers were used as a feed material for melt compounding in the dry pulp direct kneading method to fabricate CNF-reinforced high-density polyethylene (HDPE). When surface-fibrillated pulps were employed as a feed material, the pulps were nanofibrillated and dispersed uniformly in the HDPE matrix during melt compounding. The resulting composites had much better properties—i.e., much higher tensile modulus and strength values, and much lower coefficient of thermal expansion values—than the composites produced using pulps without pre-fibrillation. However, when CNFs were used as a feed material, they were shortened and agglomerated during melt compounding, and the properties of the composites consequently deteriorated. The study concludes that surface-fibrillated pulp, which can be produced cost-effectively using a refiner on an industrial scale, is more suitable as a feed material than CNFs for melt compounding in the dry pulp direct kneading method. This finding enables the elimination of a preliminary step in the preparation of CNFs from pulps, which is a time-consuming and energy-intensive process.
Graphical abstractThe surgical masks have been essential consumables for public in the COVID-19 pandemic. However, long-time wearing masks will make wearers feel uncomfortable and massive discarded non-biodegradable masks lead to a heavy burden on our environment. In this paper, we adopt degradable chitosan@silver (CS@Ag) core–shell fibers and plant fibers to prepare an eco-friendly mask with excellent thermal comfort, self-sterilization, and antiviral effects. The thermal network of CS@Ag core–shell fibers highly improves the in-plane thermal conductivity of masks, which is 4.45 times higher than that of commercial masks. Because of the electrical conductivity of Ag, the fabricated mask can be electrically heated to warm the wearer in a cold environment and disinfect COVID-19 facilely at room temperature. Meanwhile, the in-situ reduced silver nanoparticles (AgNPs) endow the mask with superior antibacterial properties. Therefore, this mask shows a great potential to address the urgent need for a thermally comfortable, antibacterial, antiviral, and eco-friendly mask.
Graphical abstractIn this work, visible light response CeO2/CdS decorated cotton fabrics as durable and facile recyclable composite photocatalysts were fabricated for photo-degradation of methylene blue (MB). First of all, amino-functionalized CeO2/CdS heterojunctions were synthesized through a fast, efficient and low-cost co-precipitation method. Subsequently, the as-prepared CeO2/CdS heterojunctions were immobilized on aldehyde-functionalized cotton fabric surfaces as composite photocatalysts via "amine-aldehyde" chemical reaction. The surface microstructure and chemical composition of the CeO2/CdS decorated cotton fabric (CeO2/CdS-CF) were characterized by SEM, FTIR and XPS, respectively. The results showed that CeO2/CdS heterojunctions were successfully anchored and uniformly distributed on the surface of cotton fabric. Since the CeO2/CdS heterostructure with efficient photo-generated charge transfer and separation, the as-prepared CeO2/CdS-CF exhibited excellent photocatalytic activity, degrading MB under simulated sunlight irradiation with a degradation efficiency of 93.8% within 90 min. In addition, the degradation efficiency remained above 90.3% even after five successive degradation cycles, indicating the outstanding stability and recyclability of the obtained CeO2/CdS-CF. This work opened up a facile preparation way for the fabrication of durable and recyclable composite photocatalysts, and has a promising application in treating dye contaminated wastewater.
Graphic abstractNowadays, freshwater shortage, energy crisis and environmental pollution are the three major threats to human beings. Bio-waste is an important source of environmental pollutant emissions and a renewable resource with great potential. Herein, we develop a photothermal material based on bagasse for solar steam generation to relieve the freshwater crisis and mitigate environmental pollution caused by bio-waste. The mainly functional part of the solar-driven steam generator here is bagasse-based photothermal aerogel (B-PTA), which composes of carbonized bagasse (CB) and bagasse-derived cellulose fiber (BDCF). The B-PTA relying on CB can effectively absorb sunlight (~?95%), resulting in a prominent light-to-heat ability. The B-PTA with DBCF has super-hydrophilicity, water transport and retention ability. Depending on the excellent light absorption and 3D water passageway, the B-PTA gives a water evaporation rate of 1.36 kg m–2 h–1, and achieves a photothermal conversion efficiency of 77.34% under 1-sun illumination (1 kW m–2). The B-PTA shows remarkable stability that the efficiency without significant change after 20 cycles. In addition, the B-PTA can effectively desalt seawater and purify dye wastewater with natural sunlight. Therefore, turning bio-waste into valuable photothermal material for solar steam generation is possible. Due to the merits of low cost, scalability, environmental friendliness, B-PTA has the potential for real-world water purification.
Graphical abstractMultifunctional fibers have attracted widespread attention due to applications in flexible smart wearable devices. However, simultaneously obtaining a strong and functional woven fiber is still a great challenge owing to the conflict between the properties mentioned above. Herein, mechanically strong and highly conductive cellulose/carbon nanotube (CNT) composite fibers were spun using an aqueous alkaline/urea solution. The microstructure as well as physical properties of the resulting fibers were characterized via scanning electron microscopy, infrared spectroscopy, mechanical and electrical measurement. We demonstrated that carboxylic CNTs can be well dispersed in alkali/urea aqueous systems which also dissolved cellulose well. The subsequent wet spinning process aligned the CNTs and cellulose molecules inside the regenerated composite fiber well, enhancing the interaction between these two components and endowing the composite fiber having a 20% CNT loading with an excellent mechanical strength of 185 MPa. Benefiting from the formation of conductive paths, the composite fiber with the diameter of about 50 μm possessed an electrical conductivity value in the range of 64–1274 S/m for 5–20 wt% CNT loading. This excellent mechanical strength and high electrical conductivity enable the composite fiber to exhibit a great potential in joule heating; the heating temperature of cellulose/CNT-20 fiber reached more than 55 °C within 15 s at 9 V. In addition, the multifunctional filaments are further manufactured as a water sensor to measure humidity. This work provides a potential material that can be applied in the fields of wearable electronics and smart flexible fabrics.
Graphic abstractHow to improve the flame retardancy of lyocell fibers has become an important issue in textile industry. Herein, lyocell fibers were firstly undergone etherification reaction between sodium chloroacetate and the hydroxyl groups of lyocell fibers to obtain carboxymethylated lyocell fibers (CM-lyocell), then the sodium ions of CM-lyocell were replaced by aluminum ions, and the flame retardant lyocell fibers (FR-lyocell) were prepared. Compared with lyocell fibers, the degradation temperature of FR-lyocell decreased by about 80 °C, and the char residue in nitrogen increased from 15.1 to 31.8 wt% at 800 °C. Importantly, the limiting oxygen index (LOI) value of FR-lyocell fabric was increased from 17.2 to 26.4%. Besides, the peak of heat release rate (PHRR) and total heat release (THR) of FR-lyocell had 77.4% and 76.3% reduction, respectively. The FR-lyocell can generate a highly graphitized char layer and release more water at high temperatures, which are beneficial to improving the flame retardancy of lyocell fibers. Moreover, the tensile test showed that the tensile strength of FR-lyocell decreased from 3.95 to 3.08 cN/dtex with a 22% reduction, showing good strength retention.
Graphic abstractTissue furnish optimization plays a key role in enhancing tissue properties, making the process cost-effective. Typically, this furnish is composed of a mixture of hardwood eucalyptus fibers (HW) and softwood (SW) fibers, which ensure strength and tissue machine runnability. However, the tissue paper production with the maximization of eucalyptus fibers achieves softer papers at less cost, since SW fibers are often more expensive than HW fibers. From this perspective, this study aims to investigate the effect of micro/nano-fibrillated cellulose (MFC/NFC) as an additive, on structural, softness, strength, and water absorption properties of tissue papers, promoting partial or total removal of SW fibers to produce 100% eucalyptus materials. MFC/NFC was characterized in terms of morphological, chemical, and water interaction properties. The results showed that MFC/NFC presents a high bonding surface area, high carboxyl group content and, when incorporated into tissue furnishes, it promotes strong inter-fiber bonds. This evidence was also supported by SEM image analysis methods and FTIR. Additionally, laboratory tissue handsheets with low basis weight were produced and used in the characterization assays. Overall, the results indicated that MFC/NFC improved strength, at the expense of bulk, porosity, softness, and absorption properties. Compared to typical industrial furnish mixtures (75%HW?+?25%SW), MFC/NFC enhanced the production of bulkier, porous, and softer structures, but with reduced strength and absorption. It was possible to optimize the furnish composition by using fiber modeling to obtain 3D structure computation simulations with predictive capability. The MFC/NFC proved to be a high-quality additive to improve softness and strength properties.
Graphic abstractA variety of liquid energy exists in papermaking engineering and has not yet been developed and utilized. In addition, for the papermaking industry, the presence of slime can seriously affect the quality of the finished paper and can lead to paper breaking. The current slime control strategies cannot completely solve the problem and also have some low toxicity. In this study, a method of self-powered sterilization of cellulose fibers by using triboelectric pulsed direct current is reported. A liquid–solid triboelectric nanogenerator (L–S TENG) was used to convert the liquid energy of nanocellulose suspension into electrical energy and convert this electrical energy into pulsed direct current for self-powered sterilization of cellulose fiber. A hydrophobic coating material is used as solid triboelectric material and electrode for sterilization. Driven by L–S TENG, the electrodes exhibited an excellent sterilization rate against four microorganisms including Escherichia coli, Aspergillus niger, Candida albicans, and Klebsiella pneumoniae, which from slime in the papermaking industry. This study could provide a basic research theory for liquid energy harvesting in the papermaking industry, and also provide a new strategy for pulp sterilization.
Graphical abstractLife-threatening diseases, especially those caused by pathogens and harmful ultraviolet radiation (UV-R), have triggered increasing demands for comfortable, antimicrobial, and UV-R protective clothing with a long service life. However, developing such textiles with exceptional wash durability is still challenging. Herein, we demonstrate how to fabricate wash durable multifunctional cotton textiles by growing in situ ZnO-TiO2 hybrid nanocrystals (NCs) on the surface of cellulosic fabrics. The ZnO-TiO2 hybrid NCs presented high functional efficiency, owing to their high charge transfer/separation. Ultrafine fiber surface pores, utilized as nucleating sites, endowed the uniform growth of NCs and their physical locking. The resulting fabrics presented excellent UV protection factors up to 54, displayed bactericidal efficiency of 100% against Staphylococcus aureus and Escherichia coli, and optimum self-cleaning efficacy. Moreover, the functionalized textiles exhibited robust washing durability, maintaining antibacterial and anti-UV-R efficiency even after 30 extensive washing cycles.
Graphical abstractThe development of a simple surface barrier discharge plasma device is presented to enable more widespread access to and utilization of plasma technology. The application of the plasma device was demonstrated for pretreatment of wood prior to application of protective coatings for outdoor usage. The coatings' overall performance was increased, showing a reduction or absence of cracking due to weathering on plasma-pretreated specimens. Moreover, after ten months of outdoor weathering, the plasma-pretreated specimens showed fewer infections with biotic factors and improved adhesion performance in cross-cut tests, while the surface gloss performed independently from plasma pretreatment. In contrast to that, plasma-pretreated specimens were slightly more prone to discoloration due to outdoor weathering, whereas the plasma pretreatment did not impact the initial color after coating application.
Graphic abstractOceans and soils have been contaminated with traditional plastic due to its lack of degradability. Therefore, green biopolymer composites reinforced with cellulose nanocrystal-zinc oxide hybrids (ZnO hybrids) with good biodegradation ability provided a positive impact on reducing environmental challenges. In this work, the effect of various morphologies of ZnO hybrids on the biodegradation ability of poly(butylene adipate-co-terephthalate), PBAT) under seawater, soil burial, and UV aging conditions were investigated. Sheet-like ZnO hybrids (s-ZnO hybrid) efficiently enhanced the mechanical, UV-blocking properties and biodegradation ability of PBAT nanocomposite films. Compared to neat PBAT, the best tensile strength of PBAT nanocomposite with 2 wt% s-ZnO hybrid was increased by 15.1%, meanwhile this nanocomposite films showed the highest biodegradation rate after 80 days of soil degradation and 90 days of seawater degradation. Besides, three possible biodegradation mechanisms of green PBAT nanocomposite films were presented, hinting that such PBAT nanocomposite have great promising packaging applications.
Graphic abstractIncreasing electromagnetic pollution calls for electromagnetic interference (EMI) shielding materials, especially sustainable, lightweight, and environmentally stable, biomass-based materials. MXene-coated wood (M/wood) is prepared by simply spraying MXene sheets on the wood surface. Varying this spray coating manipulates the shielding performance and its application to different wood species. The M/wood exhibits high electrical conductivity (sheet resistance is only 0.65 Ω/sq) with an excellent EMI shielding effectiveness of 31.1 dB at 8.2?~?12.4 GHz and is also fire retardant. Furthermore, waterborne acrylic resin (WA) is coated on M/wood to enhance environmental stability. The WA coating improves EMI shielding performance stability after water-soaking and drying testing and prevents the peeling of MXene from wood. These satisfactory properties of WA-M/wood and the facile manufacturing approach promote the feasibility of wood-based EMI shielding materials.
Graphical abstractBacterial cellulose (BC) is a polymer with interesting conformation and properties. BC can be obtained in different shapes and is easily modified by chemical and physical means, so its applications in the production of new materials and nanocomposites for different purposes have been in the focus of many research projects. However, one of the major challenges to address in bacterium-derived polymer technology is to find suitable carbon sources as substrates that are cheap and do not compete with food production for achieving large scale industrial applications. Agricultural wastes are defined as the residues from the growing and processing of raw agricultural products such as crops, fruits, vegetables and dairy products. Their composition can vary depending on the type of agricultural activity and harvesting conditions, but these residues are suitable for the production of BC. The aim of this review is to give insight into the production of BC using agro-wastes and an overview of the most interesting and novel applications of this biopolymer in different areas i.e. environmental applications, optoelectronic and conductive devices, food ingredients and packaging, biomedicine, and 3D printing technology.
Graphic abstractA bio-adsorbent (DAWP-PEI-β-CD) was facilely prepared by introducing polyethylenimine (PEI) and β-cyclodextrin (β-CD) into dialdehyde waste paper (DAWP) via a facile two-step method. The structures, morphologies and compositions of the as-prepared adsorbents were characterized by Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscopy (SEM), solid state nuclear magnetic resonance spectrometry (NMR) and X-ray photoelectron spectroscopy (XPS) techniques. Results showed that the pH values, adsorption temperature and contact time played a vital role in uptake of Eu(III) and Au(III). Meanwhile, the adsorption behavior of Eu(III) and Au(III) could be fitted felicitously with the Langmuir and the pseudo-second-order models, and the maximum adsorption capacities of Eu(III) (pH = 6.0) and Au(III) (pH = 2.0) onto DAWP-PEI-β-CD were 424.2 and 241.3 mg/g, respectively. Further advanced spectroscopy analysis revealed that the elimination of Eu(III) was attributed to host-guest inclusion and surface complexation interaction, while adsorption of Au(III) might stem from a combination of electrostatic attraction, chelation, host-guest inclusion and redox interaction. This study demonstrated that DAWP-PEI-β-CD was a promising environmental functional material to separation and enrichment of Eu(III) and Au(III) from contaminated water.
Graphical abstractIn this, an efficient flame retardant composite has been prepared using biowaste derived phosphorous groups decorated graphene supported nanomaterial. The eggshell was utilized as a source of calcium carbonate, which was converted to monocalcium phosphate (CP) by phosphoric acid treatment. As-prepared monocalcium phosphate was functionalized with graphene to prepare graphene functionalized monocalcium phosphate (GCP). The GCP-coated fabric didn't ignite during the flame test and sustained more than 600 s on continuous exposure to flame without changing its initial length and shape. Whereas, graphene oxide (GO), and CP coated cotton fabric burnt out very easily within a short time. The efficient flame retardant property of as synthesized GCP coated cotton fabric was confirmed with a high limiting oxygen index (34.1) and char length of 2.5 cm was generated from the VFT test. The synthesized GCP coated cotton fabric also confirmed efficient flame retardant properties. This facile method enables an easy process for mass production of cost-effective, bio-waste derived nanomaterial for a significantly highly efficient candidate for different applications in sustainable chemistry, including flame-retardant applications.
Graphical abstract