悬浮-乳液复合聚合聚苯乙烯-聚甲基丙烯酸甲酯复合粒子的颗粒特性和成粒机理

采用在苯乙烯 (St)悬浮聚合过程中滴加甲基丙烯酸甲酯 (MMA)乳液聚合组分的悬浮 乳液复合聚合方法 ,制备大粒径聚苯乙烯 聚甲基丙烯酸甲酯 (PS PMMA)复合粒子 .研究聚合物粒径分布和颗粒形态的变化发现 ,在St悬浮反应中期滴加MMA乳液聚合组分后 ,聚合体系逐渐由悬浮粒子与乳胶粒子并存向形成单峰分布复合粒子转变 ,最终形成核 壳结构完整的大粒径PS PMMA复合粒子 ;在St悬浮反应初期滴加MMA乳液聚合组分 ,St与MMA一起分散成更小液滴 ,反应后期凝并成非核 壳结构复合粒子 ;在St悬浮反应后期滴加MMA乳液聚合组分 ,PMMA乳胶粒子与PS悬浮粒子基本独立存在 .根据以上结果 ,提出了St MMA悬浮 乳液复合聚合的成粒机理 .     

聚硅氧烷/丙烯酸酯核/壳复合胶乳的粒径分布与成核机理

通过种子乳液法合成出具有高有机硅含量核 壳结构的聚硅氧烷 丙烯酸酯复合粒子 .研究了聚合方法、乳化剂浓度、引发剂浓度、单体滴加速度等工艺条件对复合乳液粒径尺寸、分布与形态的影响 ,并对复合乳液的成核机理进行了探讨 .研究表明 ,乳化剂浓度对乳液粒子的粒径分布和形态、结构有显著影响 ,引发剂浓度增加将使粒子粒径减小 ;相对一次投料法 ,种子乳液法生成的粒子分布窄 ,具有明显核壳结构 ,通过壳层单体滴加速度可以控制粒子的粒径尺寸和分布 ;而壳层丙烯酸酯聚合物主要是在聚硅氧烷种子表面的“过渡层”聚合、富集而成 .     

核/壳乳液聚合工艺中乳化剂的定量研究

以十二烷基硫酸钠(SDS)为乳化剂,采用多步种子乳液聚合方法制备了核/壳结构乳液,研究了乳化剂加入量以及加料速率对核壳乳液聚合的影响,并推导了核及壳乳液聚合阶段所需乳化剂量的计算公式.研究表明,当种子、核、壳乳液聚合阶段单体量分别为12g、50g和50g,种子乳液聚合阶段加入的乳化剂量为0.44g时,控制核、壳乳液聚合阶段乳化剂的加入量分别在0.64～2.07g及0.04～2.12g之间,且预乳化单体的滴加速度低于2.3g/min时,可以防止二次成核及新乳胶粒子的形成,制得粒径分布窄、核/壳结构明显的乳胶粒子.利用透射电镜(TEM)对所制备的核壳结构乳胶粒子的结构形态进行了验证,试验结果与理论预测结果一致.     

甲基丙烯酸对聚合物乳胶粉再分散性影响机理

采用半连续种子乳液聚合法,以甲基丙烯酸(MAA)为壳层亲水功能单体,合成了丙烯酸酯原乳液,并通过喷雾干燥法制得具有可再分散性的聚合物乳胶粉.讨论了原乳液粒子粒径随pH值和MAA量的变化关系;重点研究了MAA量对乳胶粉水分散液稳定性、再分散乳液zeta电位、乳胶粒粒径分布及乳胶粉内部微观形貌的影响,并分析其作用机理.研究结果表明:原乳液粒子粒径随pH值的增大逐渐增大,且MAA含量越高,粒径增幅越大;随MAA量增加,再分散液稳定性增强,zeta电位绝对值增大,平均粒径逐渐变小,乳胶粉再分散性显著改善.透射电子显微镜(TEM)结果显示:当MAA含量较高时,乳胶粉内部出现较大孔径的中空微孔结构.中空微孔结构提供水分向乳胶粉内部扩散通道,因而优化其水分散性,再分散乳液的"绒毛结构"与较高的zeta电位赋予其优异的分散稳定性.     

硅丙型核壳结构乳胶粒子的制备及成膜过程

采用分步乳液聚合方法, 分别在不同步骤中将乙烯基硅氧烷单体作为共聚单体引入聚丙烯酸酯类乳液共聚合体系中, 制备出具有窄分布多层核壳结构形态的硅丙型乳胶粒子. 利用透射电子显微镜(TEM)表征, 乳胶粒子具有硅丙型核壳结构; 动态激光散射(DLS)分析得到的乳胶粒子的直径与TEM数据相符; 同时由多频调制差示扫描量热(TOPEM-DSC)技术分析得到的乳胶粒子的3个玻璃化转变温度与实验设计相符, 证实乳液粒子的核壳结构; 利用Horus成膜仪对乳胶粒子成膜过程进行全程监控. 利用多种助剂制得水性木器涂料, 其漆膜的硬度、耐丙酮性、耐水性、耐醇性及耐压痕等性能优异.     

GAD室温自交联乳液的合成及其涂膜性能

合成了含有缩水甘油基、羧基和胺基的多层核壳型室温自交联乳液，研究了聚合温度、乳化剂用量和加料速率对所得乳液性能及其涂膜性能的影响。研究表明，聚合温度升高使乳胶膜的交联密度降低，而涂膜耐水性和乳液贮存稳定性在50℃呈现最佳值。在乳化剂含量为2%时，涂膜的交联密度最大且耐水性最佳，而乳液的贮存稳定性能随乳化剂量的增加而增大。加大乳化单体滴加速率，乳液贮存稳定性降低，乳胶膜的交联密度增大。     

SiO2/聚甲基丙烯酸叔丁酯核壳复合微粒的制备与表征

以甲基丙烯酸-3-(三甲氧基硅基)丙酯(MPS)修饰的SiO2胶体粒子为种子,甲基丙烯酸叔丁酯(tBMA)为单体、十二烷基硫酸钠(SDS)为乳化剂,采用种子乳液聚合法制备了SiO2/聚甲基丙烯酸叔丁酯的核壳复合微粒。微粒经水解后形成具有pH敏感性的无机/有机复合微粒。研究了影响核壳复合微粒形态结构的因素,结果发现,控制SiO2种子乳液的质量分数在1.5%～2%,可避免聚合过程中生成纯聚甲基丙烯酸叔丁酯乳胶粒子;反应体系中乳化剂SDS的用量超过质量分数0.3%时,易形成纯聚合物乳胶粒子;SDS用量低于质量分数0.15%时,生成的核壳复合微粒易产生团聚;单体和交联剂用量升高,核壳复合微粒的壳层厚度增加,用量过高会导致核壳复合微粒出现团聚现象,并且有纯聚合物乳胶粒子生成。采用TEM、NMR和FTIR及接触角测试技术分析结果表明,复合微粒是由SiO和聚甲基丙烯酸叔丁酯组成的核壳结构微粒。     

胶粒为“Salami”结构的PMMA/SiPUA乳液与膜性能研究

采用两步法,先以六亚甲基二异氰酸酯(HDI)、聚醚二元醇(N210)、端羟丙基硅油(HPMS)、端羟基丙烯酸树脂(PA-OH)为主要原料,合成了含硅聚氨酯-丙烯酸酯(Si PUA)种子乳液,然后在Si PUA乳胶粒内引入甲基丙烯酸甲酯(MMA),通过原位自由基共聚合,构筑了以Si PUA为壳,聚甲基丙烯酸甲酯(PMMA)为多核的"Salami"结构乳胶粒(PMMA/Si PUA).FTIR和DSC测试表明,聚氨酯、有机硅与丙烯酸酯发生反应,并确认了PMMA的生成;TEM结果显示,PMMA/Si PUA乳胶粒子具有"Salami"结构;随着Si PUA中HPMS含量的增加,PMMA/Si PUA乳胶粒子的粒径先增加后减小,粒径分布则从单峰窄分布变化到双峰宽分布,其乳液涂膜的水接触角呈现先增加后减小的趋势,但膜的吸水率则逐渐减小;与Si PUA相比,PMMA/Si PUA涂膜的透明性有一定下降,相分离程度增加;动态流变测试显示,PMMA/Si PUA涂膜中PMMA的存在,提高了其模量和黏度.当Si PUA中HPMS含量为10 wt%,核/壳质量比m(PMMA)/m(Si PUA)=0.5时,PMMA/Si PUA乳液的粒径较小,且为单峰分布,其涂膜的耐水性和耐高温性能较好.     

聚甲基丙烯酸甲酯/聚(异戊二烯-co-苯乙烯)核壳纳米乳液的合成与直接氢化方法的研究

利用可控微乳液法合成粒径19~200 nm,且呈球状分布均匀的聚甲基丙烯酸甲酯/聚(异戊二烯-co-苯乙烯)(PMMA/PIS)核壳纳米粒子,通过水合肼产生原位氢的技术,对合成的PMMA/PIS乳液体系进行直接常压氢化,对影响氢化度的因素、聚合物氢化前后结构、热性能进行了研究.结果显示,聚合物粒径、水合肼及双氧水用量等都是影响聚合物的氢化度的因素.研究发现,氢化以PMMA为核,PIS为壳的核壳结构乳液可以显著提高PIS氢化程度,减少氢化过程中凝胶产生.利用FTIR、~1H-NMR、Na_2S_2O_3滴定法测定了乳液的氢化度.结果表明,当聚合物粒径小于200 nm时,乳液氢化度可达到95%以上,且无凝胶现象产生.GPC结果证明了反应是氢化而非凝胶过程.利用TEM、DLS测试了氢化后乳液的核壳结构和粒径.实验结果显示,PMMA/HPIS为核壳纳米结构.TGA结果显示,当氢化度为98%时,聚合物耐热性提高41°C.     

核壳结构三元含氟丙烯酸酯乳液的制备及表征

以甲基丙烯酸三氟乙酯(Actyflon-G03)、丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)为原料,采用质量比为 1/1 的 OP-10/SDS 复合乳化荆,利用种子乳液聚合法,合成了核壳结构共聚物乳液.研究了温度对聚合反应、氟单体含量对聚合物膜吸水性及硬度的影响,采用 DSC、SEM-EDX、TEM 表征了共聚物膜的性能及乳胶粒子特征.结果表明:当 Actyflon-G03 含量为 23.28%时,核壳型结构粒子呈球形分布,粒径约为 80～110 nm,膜吸水率最低,硬度最高,并有 75.85%的最大转化率和 0.58%的最低凝胶率.SEM-EDX 分析显示,氟原子在成膜过程中向膜表面迁移,降低了膜的表面能.     

Layer-by-layer synthesis of multilayer core-shell latex and the film formation properties

Polymer latex particles were synthesized with multilayer core-shell structure via surface cross-linking emulsion polymerization. The latex core is coated with a five-layer shell. The polymerization was done in a semicontinuous fashion monitored by a dynamic laser scattering (DLS). The copolymer in each layer is designed with alternating high and low glass transition temperature (T(g)). Divinylbenzene (DVB) was added as the cross-linking agent in the synthesis of the "hard" layers to prevent the molecular diffusion from the adjacent "soft" layers. The layer-by-layer increment on the latex core is proved by the alternating changes on the film-formation capabilities of different latex emulsions at room temperature in correspondence with the variance in the T(g) of the outermost polymer layer. The detailed morphologies of the films formed by the latex with different number of layers were characterized by atom force microscopy (AFM). The deformation of the latex particles is largely depended on the nature of the polymer in the outermost layer of the latex particles. Further characterization carried out by multifrequency temperature-modulated differential scanning calorimetry (TOPEM-DSC) confirmed the layer-by-layer structure of the particles, although the molecular redistribution and the interlayer structures were observed. The work provides a routine toward the synthesis of multilayer polymer latexes.     

Hydrophilic magnetic polymer latexes. 1. Adsorption of magnetic iron oxide nanoparticles onto various cationic latexes

With a view to preparing monosized hydrophilic functional magnetic latex particles based on a two-step strategy using anionic iron oxide and cationic polymer latexes, the adsorption step was systematically investigated for a better control of the subsequent encapsulation step. The iron oxide nanoparticles were first obtained according to the classical precipitation method of ferric and ferrous chloride salt using a concentrated sodium hydroxide solution, whereas the polystyrene (PS), P(S/N-isopropylacrylamide (NIPAM)) core–shell and PNIPAM latexes were produced via emulsion and precipitation polymerizations, respectively. The polymer and inorganic colloids were then characterised. The adsorption of iron oxide nanoparticles onto the three types of polymer latexes via electrostatic interaction was studied as a function of iron oxide particle concentration, charge density and the cross-linking density of the hydrophilic layer. The maximum amounts of magnetic nanoparticles adsorbed onto the various latexes were found to increase in the following order: PS < P(S/NIPAM) < P(NIPAM). This significant difference is discussed by taking into account the charge distribution in the hydrogel layer and diffusion phenomena inside the cross-linked hydrophilic shell. Received: 28 December 1998 Accepted in revised form: 15 April 1999     

Impact modification of thermoplastics by methyl methacrylate and styrene-grafted natural rubber latexes

The preparation and characterization of polymer blends with structured natural rubber (NR)-based latex particles are presented. By a semicontinuous emulsion polymerization process, a natural rubber latex (prevulcanized or not) was coated with a shell of crosslinked polymethylmethacrylate (PMMA) or polystyrene (PS). Furthermore, core–shell latexes based on a natural rubber/crosslinked PS latex semi-interpenetrating network were synthesized in a batch process. These structured particles were incorporated as impact modifiers into a brittle polymer matrix using a Werner & Pfleiderer twin screw extruder. The mechanical properties of PS and PMMA blends with a series of the prepared latexes were investigated. In the case of PMMA blends, relatively simple core (NR)–shell (crosslinked PMMA) particles improved the mechanical properties of PMMA most effectively. An intermediate PS layer between the core and the shell or a natural rubber core with PS subinclusions allowed the E-modulus to be adjusted. The situation was different with the PS blends. Only core–shell particles based on NR-crosslinked PS latex semi-interpenetrating networks could effectively toughen PS. It appears that microdomains in the rubber phase allowed a modification of the crazing behavior. These inclusions were observed inside the NR particles by transmission electron microscopy. Transmission electron photomicrographs of PS and PMMA blends also revealed intact and well-dispersed particles. Scanning electron microscopy of fracture surfaces allowed us to distinguish PS blends reinforced with latex semi-interpenetrating network-based particles from blends with all other types of particles.     

MAA存在下VAc/BA核壳乳液聚合过程中的胶粒形态研究

用ＴＥＭ和电位滴定法对不同配方和工艺条件得到的胶粒形态结构和羧基分别进行了表征。结果表明：加入甲基丙烯酸有利于胶粒的稳定和形成规则的核壳胶粒。半连续加料不会形成完全反转的核壳结构,但是,核层在反应过程中由于聚合物簇的迁移会造成形变。由于胶粒中聚合物浓度高,粘度大,因而胶粒形态变化受动力学影响甚大,羧基分布主要是由动力学确定的。     

Morphology and grafting reactions in core/shell latexes

The particle morphology and percent grafting were investigated as a function of the crosslink density of the seed latex in two systems of core/shell latexes of polybutadiene/polymethyl methacrylate (PB/PMMA) and styrene–butadiene rubber/polymethyl methacrylate (SBR/PMMA) prepared by seeded emulsion polymerization at 50°C. The thin layer chromatography/flame ionization detection (TLC/FID) technique was used to characterize the grafting efficiency of the core/shell latexes. The percent grafting of the shell polymer was found to decrease with increasing the crosslink density of the core material. The particle morphology and precent grafting were also investigated as a function of composition and structure of the core material in four core/shell latex systems: polybutadiene/styrene–acrylonitrile copolymer (PB/SAN), (styrene-butadiene) random copolymer/styrene acrylonitrile copolymer (S:B/SAN), polystyrene : polybutadiene/styrene-acrylonitrile copolymer (PS:PB/SAN) and Kraton/styrene-acrylonitrile copolymer (Kraton/SAN), which were prepared by direct emulsification for the seed followed by emulsion polymerization at 70°C for the shell polymer. Grafting and crosslinking of the core material were found to be competitive reactions depending on the microstructure of the seed latex.     

Effect of introduction mode of hydroxyl functionality on morphology and film properties of cycloaliphatic diepoxide crosslinkable core‐shell latex

Three series of core‐shell hydroxyl‐functionalized latexes were synthesized and then crosslinked with a cycloaliphatic diepoxide. The same amount of hydroxyl functional monomer was added during the core stage, shell stage, or partitioned equally between the core and the shell. The morphology of the latexes was examined with transmission electron microscopy and contact‐angle measurement. The stress‐strain behavior, viscoelastic properties, and water adsorption were evaluated for the latex films as a function of hydroxyl location. The location of hydroxyl groups within latex particles appeared to be dependent on the introduction mode of hydroxyl functional monomers. The introduction of hydroxyl groups during the shell polymerization resulted in a higher crosslinking density but a lower Tukon hardness and tensile properties. Not surprisingly, distribution of hydroxyl groups in both core and shell polymerization provided the lowest water adsorption and impact resistance as well as the highest tensile elongation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4256–4265, 2002     

Tracer diffusion properties of core–shell latex films studied by photoinduced grating relaxation

This article reports the application of the Photo‐Induced Grating Relaxation technique (also known as Forced Rayleigh Scattering) to investigate the dynamics of films prepared from structured core–shell latex particles via the transport property of the photochromic tracer molecule Aberchrome 540®. The core–shell particles were prepared with a fluoropolymer core (immiscible and impenetrable to the tracer) and a poly(butyl methacrylate) shell. The incompletely dried films (with residual water) manifest their spatial heterogeneity via non‐Fickian behavior (spatial scale‐ dependent apparent diffusion coefficient). The diffusion data was interpreted using the two‐state diffusion model, previously developed to describe the tracer diffusion in latex films without any core–shell structure. In contrast to dry latex films made from homogeneous particles, where one observes Fickian diffusion indicative of a homogeneous polymer film, we find that the lattice of fluoropolymer cores leads to a length scale dependent diffusion coefficient for the tracer. This effect can be interpreted as microscopic evidence for a strain hardening effect due to the presence of a hardened layer of matrix polymer (= shell) surrounding the core, which act as nanofillers. This strain hardening effect could be quantified within the two‐state diffusion model in terms of tracer diffusion coefficients and root mean squared displacements. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2823–2834, 2007     

Morphology control of magnetic latex particles prepared from oil in water ferrofluid emulsion

The use of magnetic latex particles as solid support in biomedical applications is favourable when homogeneous and well-defined core–shell polymer particles are used. Accordingly, this paper concerns with the synthesis of magnetic poly(styrene–divinylbenzene) latex particles using emulsion polymerization of styrene (St) and divinylbenzene (DVB) monomers in the presence of preformed oil in water organic ferrofluid emulsion droplets as seed. The key parameters which affect on formation and morphology of the prepared magnetic latexes were investigated, including type of magnetic emulsion, St/DVB monomers ratio, DVB amount, type of initiator and surfactant nature. In this study, two different magnetic emulsions were used, low and high octane content magnetic emulsions. The magnetic emulsions were stabilized using different types of surfactants including AP, Triton X 405 and SDS. In addition, four different initiators, including AIBN, V50, ACPA and KPS were examined. The morphology of the prepared magnetic latexes was investigated using transmission electron microscopy. In addition, particle size and size distribution, magnetic content and magnetic properties of the prepared magnetic latexes were also examined, using various techniques, e.g. dynamic light scattering, thermal gravimetric analysis and vibrating sample magnetometer, respectively. The results showed that the morphology type (Janus like, moon like and/or core–shell) of the prepared magnetic latex particles could be controlled depending mainly on the used formulation. In fact, the use of styrene monomer leads to anisotropic morphology. Whereas, the progressive use of DVB in presence of KPS intiator leads to a well-defined magnetic core and polymer shell structure.

Synthesis and characterization of covalently colored polymer latex based on new polymerizable anthraquinone dyes

Novel polymerizable red and yellow dyes, consisting of anthraquinone chromophore, alkyl spacer, and acryloyl group, were first synthesized and then used as comonomers in the semicontinuous emulsion copolymerization of styrene, butyl acrylate, and methacrylic acid to fabricate polymer latexes. The influences of the dye monomers on the emulsion polymerization process, the latex particle size and its distribution, the molecular weight of the latex polymer, as well as the light fastness of the polymer latex films, were investigated. Results indicated that, despite of the inhibition effect of the polymerizable dyes on polymerization, stable colored polymer latexes could be prepared with high conversion of total monomers, whereas the conversion of the polymerizable dye decreased as increasing the amount of dye. The light fastness of the covalently colored polymer latex films was proved to be much better than that of the noncovalently colored polymer latex films due to the covalent bond of dye and polymer chains.     

Nanostructured latex films from poly(butyl methacrylate) latex cross-linked with poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) triblock macro-cross-linker

Biphasic polymer latexes were synthesized by a seeded swelling and polymerization method. The latexes were composed of a poly(butyl methacrylate) core and a poly(ethylene oxide) rich shell cross-linked with poly(ethylene oxide)-poly (propylene oxide)-poly(ethylene oxide) triblock diol diacrylate macro-cross-linker. Nanostructured films were obtained by annealing the biphasic polymer latexes at a temperature between the glass-transition temperatures of the core latex and the cross-linked poly(ethylene oxide) based shell. Atomic force microscope images of the latex film revealed that the poly(butyl methacrylate) core phase is confined in the poly(ethylene oxide)-rich continuous phase with the form of separate nanosized spheres.