氯化原位接枝过程与聚合物高性能化

氯化原位接枝过程是一种基于自由基反应的改性聚合物新方法,经该方法改性的聚合物性能显著改变,充分展现了弱影响、强响应的特征。本文简述了氯化原位接枝反应过程、机理,剖析了氯化原位接枝产物的结构特征,并对各类接枝共聚产物结构与性能关系进行了归纳和总结。详细介绍了各类接枝产物的不同用途,例如用于热塑性弹性体、木板粘合剂、增韧改性剂、成膜涂料等。最后对氯化原位接枝过程更广泛的应用及今后的发展趋势进行了展望。     

氯化聚丙烯的熔融接枝改性及其粘接性能

氯化聚丙烯的熔融接枝改性及其粘接性能;氯化聚丙烯 甲基丙烯酸缩水甘油酯 熔融接枝 粘接     

采用ATRP合成天然橡胶接枝共聚物——Ⅲ.NR-g-PMMA的制备

N-溴代丁二酰亚胺与天然橡胶(NR)反应合成了大分子引发剂——溴代天然橡胶[NR-Br(1)].通过原子转移自由基聚合(ATRP),以CuBr/PMDTA为催化体系,1引发甲基丙烯酸甲酯(MMA)接枝共聚制得新型天然橡胶-g-聚甲基丙烯酸甲酯[NR-g-PMMA(2)],其结构经1H NMR和IR表征.初步聚合反应动力学研究结果表明,NBS与NR在高温下反应容易伴随双键加成和环化反应,于室温反应所得1具有较高的引发活性;接枝聚合符合一级动力学反应,即2的分子量随MMA单体转化率的提高而增加.     

原位接枝炭黑/天然橡胶复合材料的制备及性能

采用原位固相接枝方法,使在高温和强剪切作用下降解的天然橡胶接枝到炭黑表面.通过对接枝前后炭黑填充天然橡胶的性能对比发现,原位接枝炭黑不但能提高天然橡胶的硫化速度,还能提高拉伸强度,定伸应力和撕裂强度等;动态力学性能的测试结果表明接枝炭黑填充的天然橡胶中接枝炭黑网络化程度较低,这些结果主要归因于接枝炭黑在橡胶基体中分散性的改善及炭黑与橡胶之间作用力的增加.     

利用非对称结构接枝单体调控聚丙烯熔融自由基支化反应

研究了具有不同双键官能团反应活性的非等活性接枝单体对于聚丙烯(PP)熔融自由基反应的影响,探索了有效调控反应选择性的途径.首先合成了2种具有不同双键活性的非对称支化单体丙烯酸烯丁酯(BAC)、1-(烯丁氧甲基)-4-乙烯基苯(BMVB),采用上述2种含有"非等活性双键"的多官能团化合物作为接枝单体制备长链支化聚丙烯(LCB-PP),探索降低LCB-PP制备过程中降解和交联副反应的途径,促进长链支化结构的形成.采用核磁、高温GPC(HT-GPC)及流变表征分析了改性样品的反应过程与支化结构.研究发现,将上述2种非对称接枝单体应用于过氧化物引发熔融接枝反应体系时,单体中高活性的双键能够把PP大分子自由基快速转变为较稳定的自由基,抑制PP的降解;而低活性的双键与PP大分子自由基反应产生支化结构,抑制交联反应.由于BMVB单体中高活性双键与低活性双键的竞聚率比值(17000)比BAC(2800)高,其对于自由基熔融反应过程具有更好的调控效果,表现出PP降解不明显且长支链在分子链间分布均匀.     

改性木薯淀粉/橡胶复合材料的制备及性能研究

以木薯淀粉、马来酸酐、苯乙烯为原料,过硫酸钾为引发剂,通过溶液共聚合成了一系列苯乙烯改性淀粉树脂(SMS)。然后将改性淀粉同丁苯橡胶(SBR)、天然橡胶(NR)进行混炼、硫化模压成型,制得苯乙烯改性淀粉/丁苯橡胶/天然橡胶复合材料。采用红外光谱(IR)对苯乙烯改性淀粉接枝共聚物进行了结构表征。通过拉伸性能测试考察了不同苯乙烯含量的木薯淀粉接枝产物对丁苯橡胶/天然橡胶的力学性能的影响。结果表明,淀粉改性后,随着苯乙烯含量的增多,所得复合橡胶的拉伸强度与邵氏硬度均呈现先增加后降低的趋势。当苯乙烯用量为15%时所制得的苯乙烯改性淀粉/丁苯橡胶/天然橡胶复合材料的拉伸强度与邵氏硬度最大且优于未改性淀粉复合材料,其拉伸强度为2.0MPa,邵氏硬度为25.8HD。     

天然胶乳氯化反应历程研究

采用红外光谱和化学分析方法 ,对天然胶乳的氯化反应进行了跟踪分析 ,其反应历程应与溶液法工艺氯化历程相似 :1)取代氯化和环化 ,由Cl+ 进攻天然橡胶分子 ,产生的最初取代 ,伴随环化 ,导致二个异戊二烯单元中一个CC双键转化为C—C单键 ;2 )加成 消除 ,伴随C—C基团的转移 ;3)纯粹取代 .但胶乳法在第三步“纯粹取代”的同时 ,生成了一定量的叔碳C—Cl键 ;红外光谱还跟踪纪录了胶乳法CNR中ClCCO和ClC—COOH基团的生成 ,此二点为胶乳法CNR和溶液法CNR结构上最大的不同之处 ,也是导致胶乳法CNR稳定性差于溶液法CNR的主要因素 .从1 3C NMR对胶乳法CNR分析得出样品中含有的伯、仲、叔碳C—Cl键的比例 ,结合IR光谱和裂解色谱 质谱分析 ,得出胶乳法CNR氯化反应的历程 ,氯原子的取代与加成顺序 ;并由结果分析可知 ,胶乳法CNR的结构不如溶液法CNR规整 ,其主要原因为氯化起始阶段有HOCl加成、生成了较多的叔碳C—Cl键以及氯化后期有一定量的ClCCO和ClC—COOH基团生成 .此外 ,还得出结论 :胶乳法制备CNR的氯化反应在所有的NR分子上均匀发生 .     

CaCl2/H2O2引发木质素接枝天然橡胶的制备及其应用研究

添加增容剂是改善极性木质素(LN)与非极性橡胶相容性差的有效措施之一,有助于提高LN补强效果.本文中采用CaCl₂/H₂O₂作为自由基引发体系制备了LN接枝的天然橡胶(LGN),并将其用于天然橡胶(NR)/LN复合材料的界面增容.研究表明,CaCl₂/H₂O₂不但可以引发LN产生大分子自由基,而且会氧化NR双键断裂生成不饱和酮,使NR分子量降低.对接枝过程中加料顺序进行调控,采用CaCl₂/H₂O₂先处理LN,不但可以有效地减轻NR的氧化降解,而且有助于LN产生更多的大分子自由基.采用傅里叶变换红外光谱(FTIR)对LN、NR和LGN化学结构的表征表明：LN接枝NR的机理为LN的酚羟基自由基与NR的甲基反应形成C―O―C键.得益于LGN优异的界面增容作用,增容后的NR/LN复合材料的拉伸强度和撕裂强度较增容前分别提高了14.3%和7.5%.     

采用巯基-BPO氧化还原引发体系实现GMA在硅胶微粒表面的高效接枝聚合

使用偶联剂γ-巯丙基三甲氧基硅烷(MPMS,KH-590),对微米级硅胶微粒进行了表面化学改性,制得了表面带有巯基的改性微粒MPMS-SiO2.使改性微粒MPMS-SiO2表面的巯基与溶液中的BPO构成氧化-还原引发体系,实现了油溶性单体甲基丙烯酸缩水甘油酯(GMA)在硅胶微粒表面的引发接枝聚合,制得了接枝度为26g/100g的接枝微粒PGMA/SiO2.采用红外光谱(FTIR)、扫描电镜(SEM)及热重分析(TGA)等方法对接枝微粒PGMA/SiO2进行了表征。在此基础上,重点研究了主要因素对巯基-BPO体系引发GMA接枝聚合的影响.研究结果表明,巯基-BPO体系引发的接枝聚合,由于活性位点位于固体表面,因此也是一种表面引发接枝法。与在固体微粒表面引入可聚合双键的"穿过接枝"("grafting through")法相比,巯基-BPO引发体系可更有效地实现油溶性单体的接枝聚合.为制得高接枝度的接枝微粒PGMA/SiO2,适宜的温度为55℃,适宜的BPO用量为单体的1wt%左右,适宜的单体浓度为10 wt%。     

在聚合物微球HEMA/NVP表面接枝聚合甲基丙烯酸的研究

采用悬浮聚合法制备了甲基丙烯酸羟乙酯与N-乙烯基吡咯烷酮的交联共聚微球;接着用甲基丙烯酰氯对交联微球进行了表面化学改性,将可聚合双键引入微球表面,制得了改性微球;然后,用"接出"法实施了甲基丙烯酸(MAA)在改性微球表面的接枝聚合,得到了接枝微球.用红外光谱法对几种微球的化学结构进行了表征,使用扫描电镜观察了形貌;考察了对MAA接枝聚合的主要影响因素.结果表明,交联微球在表面改性后,可顺利地实现MAA在微球表面的接枝聚合;在接枝聚合过程中,微球表面所产生的接枝聚合物层会形成动力学位垒,反应12h后接枝度不再变化,且在接枝度-温度与接枝度.引发剂用量曲线上出现最高点;接枝聚合适宜的反应温度为70℃,引发剂用量为单体质量的0.3%.对碱性蛋白的吸附性能的观察表明,在氢键与静电相互作用的协同作用下,接枝微球对溶菌酶具有很强的吸附能力.     

含氟丙烯酸酯三元共聚物乳液的研究

以丙烯酸全氟烷基酯 (ZonylTM)、甲基丙烯酸甲酯 (MMA)、丙烯酸丁酯 (BA)为原料 ,在阴离子乳化体系中制备了含氟丙烯酸三元共聚物乳液 .研究了聚合反应动力学、转化率的各种影响因素 ,得出了聚合速率方程 ,并得出反应的表观活化能 (Ea)为 5 0 75 8kJ mol.考察了乳液的稀释稳定性、贮存稳定性、离心稳定性、耐热、耐寒稳定性 ,及乳胶膜的吸水性和耐溶剂性 .并用Wilhelmy方法测定了乳胶膜与水的接触角 ,结果表明乳胶膜对水的抗浸润力大大提高     

聚甲基戊烯膜式氧合器表面碳酸酐酶的固定化及性能研究

聚甲基戊烯(PMP)膜式氧合器表面先用水等离子体改性,以引入羟基官能团;再以溴化氰为偶联剂,将碳酸酐酶(CA)偶联至其表面.改性后用X射线光电子能谱(XPS)、表面接触角及酶活性测定等方法研究PMP表面性能变化.结果表明,等离子体处理后,在PMP表面引入了大量的含氧官能团,与水的表面接触角从103.37°降低至50.01°.再将CA引入PMP表面后,与水的表面接触角进一步降低至39.23°;XPS的C1谱图中出现蛋白质的特征峰;以对硝基苯酚乙酸酯为底物,测得表面接枝CA的活性达到理论单分子层接枝活性的73%.改性后PMP表面物理化学性质的变化证明本文方法确实能成功地将羟基官能团、CA引入其表面.本方法有望应用在膜式氧合器上以提高其清除血液中CO2的能力.     

Emulsifier-free latex of fluorinated acrylate copolymer

Emulsifier-free latices of fluorinated acrylate copolymers were prepared by semicontinuous polymerization method, with perfluoroalkylethyl methacrylate (Zonyl TM) as a fluoromonomer. Ultrasonic at 40 kHz was adopted to help monomers disperse well in water. The relationships of polymerization conditions between the final conversion and polymerization stability were discussed in detail and the optimal polymerization condition was given. A fluorinated acrylate copolymer was finally obtained and its T_g was 54 °C. The average particle size of the latex was about 601 nm and the particle size distribution of the latex was narrow. The latex film exhibited a low surface free energy and good surface property. By using 6% Zonyl TM, the water contact angle of the film-air interface increased significantly and reached to 110.2°. Compared with the latex film of fluorine-free polyacrylate prepared under the similar polymerization condition, the fluorinated latex film had a better water-resistance and thermal stability.     

Surface modification and adhesion improvement of polyester films

Facile surface modification of polyester films was performed via chemical solutions treatment. Surface hydrolysis was carried out by means of sodium hydroxide solutions, leading to the formation of carboxylate groups. Three commercial polyester films of 100 μm in thickness were used in this work: AryLite?, Mylar?, and Teonex?, hydrolysis time being the main modification parameter. FTIR-ATR analysis, topography and contact angle (CA) measurements, surface free energy (SFE) and T-Peel adhesion tests were carried out to characterize the modified films. A quantitative estimate of the carboxylates surface coverage as a function of treatment time was obtained through a supramolecular approach, i.e. the ionic self-assembly of a tetracationic porphyrin chromophore onto the film surface. The surface free energy and critical surface tension of the hydrolyzed polyesters was evaluated by means of Zisman, Saito, Berthelot and Owens-Wendt methods. It was shown that NaOH solution treatment increases roughness, polarity and surface free energy of polymers. As a result, T-Peel strengths for modified Mylar? and Teonex? films were respectively 2.2 and 1.8 times higher than that for the unmodified films, whereas AryLite? adhesion test failed.     

表面接枝含氟苯乙烯共聚物的聚酯薄膜制备与表征

利用表面引发原子转移自由基聚合(SI-ATRP)在聚对苯二甲酸乙二醇酯(PET)薄膜表面接枝苯乙烯和4-氟苯乙烯的共聚物.研究不同反应时间和不同配比下接枝共聚物对聚酯薄膜表面组成、结构和性能的影响.通过傅利叶变换红外光谱仪(ATR/FTIR),X-射线光电子能谱仪(XPS),凝胶渗透色谱(GPC)和扫描电子显微镜(SEM)对接枝改性前后PET薄膜的表面组成,结构和形貌进行分析;利用接触角测试和表面能计算对比研究接枝改性前后PET薄膜的表面性能.结果表明反应时间和单体百分含量对接枝百分率及接触角有一定的影响,随着反应时间的增长,聚酯薄膜表面接枝百分率增大,接触角增加,表面自由能下降.     

Bioinspired synthesis of superhydrophobic coatings

A superhydrophobic material prepared by precipitating calcium phosphate on TiO2 films under in vitro conditions is described. Crystalline calcium phosphate is very porous with octacalcium phosphate as the main phase. The films are made hydrophobic by the surface grafting of a perfluorophosphate surfactant (Zonyl FSE). The as-prepared coatings were strongly hydrophobic, with advancing contact angles exceeding 165 degrees and receding angles exceeding 150 degrees . The formation of the calcium phosphate layer is self-organizing, and the coating is easily functionalized. The material was characterized with dynamic contact angle measurements, SEM, XRD, and XPS. The strong water repellency is explained by the open porous morphology of the calcium phosphate coating together with the successful attachment of the hydrophobic function.     

Reverse hydrophobic PDMS surface to hydrophilic by 1‐step hydrolysis reaction

Hydrophilic modification on the surface of polymer polydimethylsiloxane (PDMS) material is a key step for its application in biomaterial, bioengineering, and so on. In this article, a novel and effective method was proposed to reverse hydrophobic surface to hydrophilic by 1‐step hydrolysis of Si―O bond to produce hydrophilic hydroxyl group. The hydrophilizing reagent 2‐(trimethylsiloxy) ethyl methacrylate (TMSEMA) was used during the copolymerization of polydimethylsiloxane prepolymer (DMS U21). The prepared PDMS film was subjected to 1‐step surface hydrophilic reversal treatment using KOH solution to produce hydroxyl groups on the surface. The contact angle, attenuated total reflection Fourier transform infrared spectra, and equilibrium water content (EWC) measurements were conducted on PDMS films. The results showed that TMSEMA content had no obvious impact on the contact angle and EWC value of untreated PDMS. After reversal treatment, the contact angle decreased from 94° to 15°, and the EWC value increases to 10% when the TMSEMA content was 15 wt%. The spectrum proved that the reverse reaction produced hydroxyl and carboxylate on the surface. The hydrophilic stability, surface morphology, and protein adsorption properties of PDMS film were also investigated. This study can provide new ideas and further reference for improving the hydrophilicity of PDMS surface.     

Fabrication of superhydrophobic polymer films with hierarchical silver microbowl array structures

Flexible superhydrophobic polyvinyl alcohol (PVA) films with silver bowl-like array structure are fabricated based on the thermal evaporation with sphere monolayer as templates and the modification of 1H, 1H, 2H, 2H-perfluorodecanethiol on silver surface. The silver microbowl arrays were composed of silver nanoparticles with an average diameter size of ca. 10 nm. The polymer films exhibit excellent stability and remarkable superhydrophobicity with a high water contact angle (CA) of about 163° and a low sliding angle (SA) of less than 3°.     

PREPARATION AND SURFACE PROPERTIES OF ACRYLIC COPOLYMERS CONTAINING FLUORINATED MONOMERS

A series of copolymers comprising butylmethacrylate, styrene, butylacrylate, hydroxypropyl acrylate and perfluoroalkyl methacrylate were synthesized by the free radical polymerization using BPO as an initiator. The surface property of the copolymer films was subsequently characterized. The contact angle measurements and energy dispersive analysis of X-ray （EDAX） show that the length and content of perfluoroalkyl side chains in the copolymers are crucial for the preparation of the film with low surface energy. At a given content of fluorinated monomers in the copolymers, the longer the perfluoroalkyl side chain, the larger the water contact angle of the copolymer films will be. On the other hand, the higher the content of fluorinated monomers, the lower the surface energy is. The water contact angle increases with the increase of the fluorinated monomer content and reaches a plateau at 3 wt% of fluorinated monomer content.     

Effects of Ar/H/N‐ion bombardment on the surface free energy and friction behavior of the fullerene‐like hydrogenated carbon (FL‐C:H) film

The surface modification of the fullerene‐like hydrogenated carbon (FL‐C:H) film was achieved by bombardment using Ar, H, and N ions, respectively. A systematic comparison of X‐ray photoelectron spectroscopy (XPS) and Fourier transformation infrared(FTIR) spectra was made between the FL‐C:H film and ion‐bombarded films. The results show that ion bombardment resulted in the increase of sp³ C content, specially, new C? N bonds were formed for N‐ion‐bombarded film. The contact angle (CA) and friction coefficient of those films were measured. The surface free energy evaluated from the contact angle increased for ion‐bombarded films, and the most obvious increase was obtained for N‐ion‐bombarded film. The friction coefficient decreased for H‐ion‐bombarded film whereas it increased for N‐ion‐bombarded film, and the friction coefficient of Ar‐ion‐bombarded film was close to that of the FL‐C:H film. Copyright © 2008 John Wiley & Sons, Ltd.