A predictive model obtained by identification for the ultrasonic “equivalent” flow velocity at surface vicinity

In the specific applications of surface cleaning and electrochemistry which consist of processes implanting surface irradiation by ultrasound, design of large-scale devices requires us to understand acoustic field distribution together with its quantification. This observation allows systematic measurement of ultrasonic stirring throughout electrochemical determination of “equivalent” flow velocity versus various operating parameters (powers, electrode-horn distances, reactor geometry, frequencies, etc.). A numerical model was proposed to fit our curves and to identify some parameters by taking into account the characteristics of the ultrasonic wave (absorption coefficient, rate of cavitation bubbles and acoustic power). Nevertheless, the flicked behavior of the ultrasonic processes in the vicinity of the electrode as well as bubble presence which induce non-linearities in wave propagation lead us to propose a new approach based on parameter identification by methods currently used in chemical engineering. These parameters were related to physical criteria, and the global model was evaluated throughout analysis of its sensibility criteria.     

液体薄层中的超声空化*

液体薄层中的超声空化,因其边界及所处空间的特殊性,而呈现出非常独特的空化结构和演化行为,在超声清洗、超声钎焊、表面处理、近场声悬浮、超声化学等领域都有所应用。该文梳理了近几年该课题组在液体薄层中的超声空化研究中的一些成果,力图揭示液体薄层内空泡、空化云、空化场的运动和分布规律,及其产生、发展和演化过程,以期对液体薄层中的超声空化行为有一个相对清晰和完整的认识。     

Ultrasonics in food processing

In recent years, the physical and chemical effects of ultrasound in liquid and solid media have been extensively used in food processing applications. Harnessing the physical forces generated by ultrasound, in the absence and presence of cavitation, for specific food processing applications such as emulsification, filtration, tenderisation and functionality modification have been highlighted. While some applications, such as filtration and emulsification are "mature" industrial processes, other applications, such as functionality modification, are still in their early stages of development. However, various investigations discussed suggest that ultrasonic processing of food and dairy ingredients is a potential and viable technology that will be used by many food industries in the near future.     

超声清洗装置空化噪声谱分析法空化噪声级测量

空化强度是用以衡量液体介质中空化活动的剧烈程度,同时空化效应在超声清洗中起关键作用,因此,测量超声清洗槽中的空化强度便可了解其中空化活动的情况.当发生空化时,液体介质中会产生成分复杂空化噪声,对空化噪声谱进行分析和计算得到空化噪声级,据此可判断空化强度.实验测得结果表明:超声清洗装置内稳态空化分布广泛、均匀,瞬态空化分...     

Design of a flotation cell equipped with ultrasound transducers to enhance coal flotation

Ultrasonic treatment is widely used for surface cleaning during physical, chemical and physico-chemical processes in mineral processing. Several research papers and a few industrial applications about the subject suggest that the mechanism behind the positive effect of ultrasound for mineral processing and especially flotation is due to formation of cavitation by ultrasonic energy. Within this study, coal floatability is investigated by use of a specially designed flotation cell equipped with ultrasound transducers with different power, frequency and geometry. The results indicate that ultrasonic treatment during coal flotation positively affects the quality and quantity of the properties of floated coals while using of lesser amounts of reagent than a conventional flotation system.     

Generation and control of acoustic cavitation structure

The generation and control of acoustic cavitation structure are a prerequisite for application of cavitation in the field of ultrasonic sonochemistry and ultrasonic cleaning. The generation and control of several typical acoustic cavitation structures (conical bubble structure, smoker, acoustic Lichtenberg figure, tailing bubble structure, jet-induced bubble structures) in a 20–50 kHz ultrasonic field are investigated. Cavitation bubbles tend to move along the direction of pressure drop in the region in front of radiating surface, which are the premise and the foundation of some strong acoustic cavitation structure formation. The nuclei source of above-mentioned acoustic cavitation structures is analyzed. The relationship and mutual transformation of these acoustic cavitation structures are discussed.     

Comparing cleaning effects of gas and vapor bubbles in ultrasonic fields

The dynamic actions of cavitation bubbles in ultrasonic fields can clean surfaces. Gas and vapor cavitation bubbles exhibit different dynamic behaviors in ultrasonic fields, yet little attention has been given to the distinctive cleaning effects of gas and vapor bubbles. We present an experimental investigation of surface cleaning by gas and vapor bubbles in an ultrasonic field. Using high-speed videography, we found that the primary motions of gas and vapor bubbles responsible for surface cleaning differ. Our cleaning tests under different contamination conditions in terms of contaminant adhesion strength and surface wettability reveal that vapor and gas bubbles are more effective at removing contaminants with strong and weak adhesion, respectively, and furthermore that hydrophobic substrates are better cleaned by vapor bubbles. Our study not only provides a better physical understanding of the ultrasonic cleaning process, but also proposes novel techniques to improve ultrasonic cleaning by selectively employing gas and vapor bubbles depending on the characteristics of the surface to be cleaned.     

Physical and chemical effects of acoustic cavitation in selected ultrasonic cleaning applications

Acoustic cavitation in a liquid medium generates several physical and chemical effects. The oscillation and collapse of cavitation bubbles, driven at low ultrasonic frequencies (e.g., 20 kHz), can generate strong shear forces, microjets, microstreaming and shockwaves. Such strong physical forces have been used in cleaning and flux improvement of ultrafiltration processes. These physical effects have also been shown to deactivate pathogens. The efficiency of deactivation of pathogens is not only dependent on ultrasonic experimental parameters, but also on the properties of the pathogens themselves. Bacteria with thick shell wall are found to be resistant to ultrasonic deactivation process. Some evidence does suggest that the chemical effects (radicals) of acoustic cavitation are also effective in deactivating pathogens. Another aspect of cleaning, namely, purification of water contaminated with organic and inorganic pollutants, has also been discussed in detail. Strong oxidising agents produced within acoustic cavitation bubbles could be used to degrade organic pollutants and convert toxic inorganic pollutants to less harmful substances. The effect of ultrasonic frequency and surface activity of solutes on the sonochemical degradation efficiency has also been discussed in this overview.     

Macrosonics in industry: 3. Ultrasonic cleaning

Ultrasonic energy performs a physical function in the process of cleaning which can be obtained by no other industrial tool. Its ultimate success depends on the selection of proper equipment and material, a knowledge of cavitation, chemical cleaning techniques and process control. This paper, the third in the series on the industrial applications of macrosonics, reviews those factors which are important in production ultrasonic cleaning systems.     

Characterization of cavitation under ultrasonic horn tip – Proposition of an acoustic cavitation parameter

Acoustic cavitation, generated by a piezo-driven transducer, is a commonly used technique in a variety of processes, from homogenization, emulsification, and intensification of chemical reactions to surface cleaning and wastewater treatment. An ultrasonic horn, the most commonly used acoustic cavitation device, creates unique cavitation conditions under the horn tip that depend on various parameters such as the tip diameter, the driving frequency of the horn, its amplitude, and fluid properties. Unlike for hydrodynamic cavitation, the scaling laws for acoustic cavitation are poorly understood. Empirical relationships between cavitation dynamics, ultrasonic horn operating conditions, and fluid properties were found through systematic characterization of cavitation under the tip. Experiments were conducted in distilled water with various sodium chloride salt concentrations under different horn amplitudes, tip geometries, and ambient pressures. Cavitation characteristics were monitored by high-speed (200,000 fps) imaging, and numerous relations were found between operating conditions and cavitation dynamics. The compared results are discussed along with a proposal of a novel acoustic cavitation parameter and its relationship to the size of the cavitation cloud under the horn tip. Similar to the classical hydrodynamic cavitation number, the authors propose for the first time an acoustic cavitation parameter based on experimental results.     

Reflection of plane waves from a fluid-solid boundary involving cavitation

A strong incident wave of high frequency producing tensile stresses at the interface of an elastic fluid and a rigid solid is considered. Tensile stresses at the interface produce cavitation, and the fluid separates from the solid with the appearance of cavitation bubbles. It is found that the bubbles collapse at the trailing edges and the pressure rises discontinuously at the points where the bubbles disappear, thus exhibiting some of the features associated with ultrasonic cleaning and cavitation erosion.     

Visualization and optimization of cavitation activity at a solid surface in high frequency ultrasound fields

Despite the increasing use of high frequency ultrasound in heterogeneous reactions, knowledge about the spatial distribution of cavitation bubbles at the irradiated solid surface is still lacking. This gap hinders controllable surface sonoreactions. Here we present an optimization study of the cavitation bubble distribution at a solid sample using sonoluminescence and sonochemiluminescence imaging. The experiments were performed at three ultrasound frequencies, namely 580, 860 and 1142 kHz. We found that position and orientation of the sample to the transducer, as well as its material properties influence the distribution of active cavitation bubbles at the sample surface in the reactor. The reason is a significant modification of the acoustic field due to reflections and absorption of the ultrasonic wave by the solid. This is retraced by numerical simulations employing the Finite Element Method, yielding reasonable agreement of luminescent zones and high acoustic pressure amplitudes in 2D simulations. A homogeneous coverage of the test sample surface with cavitation is finally reached at nearly vertical inclination with respect to the incident wave.     

超声空化现象影响因素的实验研究

超声空化在许多不同的学科和工业生产中有着广泛的应用。超声空化的应用与声场的分布及空化的机理密切相关,精准地反映空化场和空化机理是超声空化技术实际应用的关键。该文通过分析采集的声信号和金属箔膜空蚀法对空化区域随液位发生变化的现象进行研究,并利用Matlab对金属箔膜空蚀程度量化。实验发现,超声波会在液面与实验箱体底部形成驻波场。在某一液体温度下,随着液位高度的变化,超声空化现象的出现具有周期性。并且,在同一液位下,当超声功率改变时,空化区域强度分布情况随之改变。小功率时各空化区域空化强度分布均匀,当功率增大到一定时,会出现空化屏蔽现象。该研究为超声清洗设备的改良提供了借鉴,对进一步认识和利用超声空化效应具有重要意义。     

Improved biofilm removal using cavitation from a dental ultrasonic scaler vibrating in carbonated water

The use of cavitation for improving biofilm cleaning is of great interest. There is no system at present that removes the biofilm from medical implants effectively and specifically from dental implants. Cavitation generated by a vibrating dental ultrasonic scaler tip can clean biomaterials such as dental implants. However, the cleaning process must be significantly accelerated for clinical applications. In this study we investigated whether the cavitation could be increased, by operating the scaler in carbonated water with different CO₂ concentrations. The cavitation around an ultrasonic scaler tip was recorded with high speed imaging. Image analysis was used to calculate the area of cavitation. Bacterial biofilm was grown on surfaces and its removal was imaged with a high speed camera using the ultrasonic scaler in still and carbonated water. Cavitation increases significantly with increasing carbonation. Cavitation also started earlier around the tips when they were in carbonated water compared to non-carbonated water. Significantly more biofilm was removed when the scaler was operated in carbonated water. Our results suggest that using carbonated water could significantly increase and accelerate cavitation around ultrasonic scalers in a clinical situation and thus improve biofilm removal from dental implants and other biomaterials.     

Technical aspects of ultrasonic cleaning

To a great extent, the cleaning fluid used determines the effectiveness of an ultrasonic cleaner. This article describes experiments for identifying cavitation and determining its distribution so that the workpiece can be put in the right position in the tank. Viscosity, surface tension and vapour pressure of a liquid decide whether it has good cavitating properties, and it is important to choose the right solvent for each cleaning task. Greasy, dust-covered and oxidized surfaces are each cleaned best with a particular range of solvents     

超声振动珩磨作用下空化泡动力学及影响参数

为了合理利用超声振动珩磨作用下的空化效应,以磨削区单个空化泡为研究对象,考虑珩磨头合成扰动速度和珩磨压力的作用建立了磨削区空化泡的动力学模型。数值模拟了空化泡初始半径,珩磨压力,液体静压力和超声声压幅值对磨削区空化效应的影响。研究表明考虑超声振动珩磨作用时,空化泡膨胀的幅值会受到抑制,其溃灭时间也会缩短,而且较容易出现稳态空化。珩磨压力和液体静压力对磨削区空化主要起抑制作用,超声波声压幅值在一定范围内能够促进磨削区空化效果的提升。本文的研究为进一步理解超声振动珩磨的空化机理提供了理论支持。     

Investigation of cavitation bubble collapse in hydrophobic concave using the pseudopotential multi-relaxation-time lattice Boltzmann method

The interaction between cavitation bubble and solid surface is a fundamental topic which is deeply concerned for the utilization or avoidance of cavitation effect.The complexity of this topic is that the cavitation bubble collapse includes many extreme physical phenomena and variability of different solid surface properties.In the present work,the cavitation bubble collapse in hydrophobic concave is studied using the pseudopotential multi-relaxation-time lattice Boltzmann model(MRT-LB).The model is modified by involving the piecewise linear equation of state and improved forcing scheme.The fluid-solid interaction in the model is employed to adjust the wettability of solid surface.Moreover,the validity of the model is verified by comparison with experimental results and grid-independence verification.Finally,the cavitation bubble collapse in a hydrophobic concave is studied by investigating density field,pressure field,collapse time,and jet velocity.The superimposed effect of the surface hydrophobicity and concave geometry is analyzed and explained in the framework of the pseudopotential LBM.The study shows that the hydrophobic concave can enhance cavitation effect by decreasing cavitation threshold,accelerating collapse and increasing jet velocity.     

Characterization of transient cavitation activity during sonochemical modification of magnesium particles

Investigation of the cavitation activity during ultrasonic treatment of magnesium particles during nanostructuring has been performed. Cavitation activity is recorded in the continuous mode after switching the ultrasound on with the use of ICA-5DM cavitometer. It has been demonstrated that this characteristic of the cavitation zone may be varied in a wide range of constant output parameters of the generator. The speed and nature of the cavitation activity alteration depended on the concentration of Mg particles in the suspension and the properties of the medium in which the sonochemical treatment has been performed. Three stages of the cavitation area evolution can be distinguished: 1 – the initial increase in cavitation activity, 2 – reaching a maximum with a subsequent decrease, and 3 – reaching the plateau (or the repeated cycles with feedback loops of enlargement/reduction of the cavitation activity).The ultrasonically treated magnesium particles have been characterized by scanning electron microscopy, X-ray diffraction analysis and thermal analysis. Depending on the nature of the dispersed medium the particles can be characterized by the presence of magnesium hydroxide (brucite) and magnesium hydride. It is possible to reach the incorporation of magnesium hydride in the magnesium hydroxide/magnesium matrix by varying the conditions of ultrasonic treatment (duration of treatment, amplitude, dispersed medium etc.). The influence of the magnesium reactivity is also confirmed by the measurements of cavitation activity in organic dispersed media (ethanol, ethylene glycol) and their aqueous mixtures.     

Stereoscopic high-speed recording of bubble filaments

Filamentary formations of acoustic cavitation bubbles in an ultrasonic resonator are recorded by high-speed stereoscopic means. The bubble locations and motions are reconstructed in three dimensions, and a velocity distribution of bubbles is obtained. Experimental bubble trajectories are compared to a one-to-one simulation by a particle modeling approach which shows reasonable agreement. Such investigations are important for a better understanding of the mechanisms taking place in applications of intense ultrasound in liquids, and for verification and improvement of particle modeling of cavitation bubbles.     

超声场下刚性界面附近溃灭空化气泡的速度分析

为了揭示刚性界面附近气泡空化参数与微射流的相互关系, 从两气泡控制方程出发, 利用镜像原理, 建立了考虑刚性壁面作用的空化泡动力学模型. 数值对比了刚性界面与自由界面下气泡的运动特性, 并分析了气泡初始半径、气泡到固壁面的距离、声压幅值和超声频率对气泡溃灭的影响. 在此基础上, 建立了气泡溃灭速度和微射流的相互关系. 结果表明: 刚性界面对气泡振动主要起到抑制作用; 气泡溃灭的剧烈程度随气泡初始半径和超声频率的增加而降低, 随着气泡到固壁面距离的增加而增加; 声压幅值存在最优值, 固壁面附近的气泡在该最优值下气泡溃灭最为剧烈; 通过研究气泡溃灭速度和微射流的关系发现, 调节气泡溃灭速度可以达到间接控制微射流的目的.