磁性ICF玻璃靶丸的化学镀工艺

 采用化学镀工艺在ICF玻璃靶丸表面包覆了一层磁性的Ni-P合金镀层,制备出磁性ICF玻璃靶丸。研究了化学镀主盐质量浓度、还原剂质量浓度、络合剂质量浓度、施镀温度及镀液pH值对沉积速率与镀液稳定性的影响,获得了化学镀制备磁性ICF玻璃靶丸的最佳工艺为：主盐硫酸镍30 g/L,还原剂次亚磷酸钠30 g/L,络合剂柠檬酸钠50 g/L,pH值10,温度(40±2) ℃。     

ICF玻璃靶丸化学镀磁性Ni-P涂层的研究

 采用化学镀方法对ICF空心玻璃微球靶丸进行处理，使其表面均匀包覆一层磁性Ni-P合金镀层，从而使得ICF玻璃靶丸具有一定的磁性，可望用于进行磁悬浮ICF定位打靶实验研究。用X射线衍射仪、扫描电子显微镜和振动样品磁强计对涂层的组成、结构、形貌及磁性能进行了表征。结果表明：对 ICF玻璃靶丸进行化学镀处理，其球形度、同心度和壁厚均匀性都与化学镀前未发生明显改变，其饱和磁化强度和矫顽力分别为3.883×10^-3 A/g和1.046×^-3 T。     

热处理温度对化学镀磁性ICF玻璃靶丸特性的影响

 在300,700和1 000 ℃温度下,对化学镀Ni-P合金涂层后的磁性ICF玻璃靶丸进行热处理,通过X射线衍射仪（XRD）、扫描电子显微镜（SEM）和振动样品磁强计（VSM）对热处理后化学镀ICF玻璃靶丸的结构、形貌和磁性能进行了表征。结果表明：化学镀ICF玻璃靶丸经过热处理后,Ni-P涂层晶化为晶态合金层,涂层的组成颗粒直径和磁性能随着热处理温度的升高而不断增加,可望用于磁悬浮实验研究。     

ICF玻璃靶丸化学镀磁性Ni-Co-Fe-P四元合金涂层

采用化学镀技术在ICF玻璃靶丸表面均匀包覆一层磁性Ni-Co-Fe-P四元合金涂层,通过扫描电子显微镜、原子力显微镜、能量衍射谱仪和振动样品磁强计对ICF玻璃靶丸表面化学镀Ni-Co-Fe-P四元合金涂层的形貌、组成和磁性能进行了表征。结果表明:化学镀Ni-Co-Fe-P四元合金涂层的ICF玻璃靶丸,表面由平均直径为50 nm的细小颗粒组成,表面粗糙度小,磁性能高,可望用于磁悬浮实验研究。     

空腔Cu靶的化学镀制备方法及其特性

 在预处理芯轴（基体）表面金属的催化作用下，通过镀液可控制的还原反应在芯轴表面不断产生金属Cu的化学沉积，然后刻蚀掉芯轴，经Cu层表面钝化处理而得到空腔Cu靶。对Cu靶的表面形貌、孔隙率、厚度及其均匀性、Cu靶纯度、耐氧化性能等进行了测试与分析，实验结果表明，所测各项数据达到Cu靶ICF应用的性能指标。化学镀方法为制备其它金属或合金空腔靶提供了新的途径。     

掺溴聚苯乙烯平面调制箔靶的制备及测量

 平面调制靶是ICF分解实验中的重要用靶。介绍了在过去工作的基础上掺溴聚苯乙烯平面调制箔靶的制备工艺,研究旋转涂覆和流延工艺对靶的表面起伏图形转移的影响,采用SEM观察薄膜表面起伏图形的形貌,对掺杂溴的含量进行测量和控制,以台阶仪测量靶的表面粗糙度。     

改性换热表面冷却水微生物污垢特性的实验研究

利用化学镀Ni-P的方法对换热设备常见的紫铜表面进行改性,得到几种不同表面微观结构的镀层。在镀层工艺选择上发现,在调整主盐浓度所制备的几个试样中,存在使镀速达到最大的一个最佳主盐浓度;试样生物污垢附着与腐蚀实验表明,试样耐蚀性与试样表面非晶结构的含量并没有明显的线性关系,在改变主盐浓度(15~35 g/L)制备的几个试样中,硫酸镍浓度为25 g/L时的试样在微生物中的耐蚀性最好。     

空腔铜靶的化学镀制研究

 介绍了在预处理芯轴(聚甲基丙烯酸甲酯)表面采用化学镀的方法制备铜空腔的技术，研究了镀液中硫酸铜含量、甲醛含量，镀液pH值、温度等对化学镀铜沉积速率和溶液稳定性的影响。根据实验确定了适宜的化学镀铜工艺规范：硫酸铜质量浓度10~20 g/L，TART·K·Na质量浓度10~30 g/L，EDTA·2Na质量浓度10~28 g/L，甲醛体积浓度10~25 mL/L，添加剂质量浓度10 mg/L，pH值12~13，温度35~65 ℃。通过该工艺制备出的镀层厚度达到10～25 μm，均匀性达到95%，表面无砂眼、裂纹等缺陷，刻蚀芯轴后空腔能自持。该方法为ICF研究制备金属或合金材料靶提供了新的途径。     

ICF靶材料和靶制备技术研究进展

 主要介绍了中国工程物理研究院ICF靶材料科学与靶制备技术在材料研究、靶丸制备技术、薄膜制备技术、精密微工艺及靶参数测量等方面的主要研究进展。在靶材料研究方面,近年相继研制成功全氘代聚苯乙烯（D-PS）有机材料、微靶掺杂和激光吸收与X射线转换金属纳米或团簇材料;探索了新型有机气凝胶储氢材料,开展了金属小团簇理论研究和纳米金属复合材料的研究工作。在靶制备技术与工艺方面,完成了PS单层、双层和三层塑料空心微球的研制工作;利用低温等离子体聚合涂层技术,建立了微球表面沉积纯CH薄膜以及金属掺杂CH薄膜的工艺和技术;在玻璃微球充氩技术研究中,开展了原子力扫描显微镜对玻璃球壳钻孔工艺研究以及粒子辐照改性充气技术研究,等等。     

ICF分解实验用双介质调制靶的研制

为了研究惯性约束聚变(ICF)实验用靶丸不同密度界面的流体力学不稳定性增长,设计并制备了聚苯乙烯(CH)/碳气凝胶(CRF),CRF/硅气凝胶(SiO2)和CH/Al三种双介质调制靶。采用溶胶-凝胶工艺制备了密度分别为250和800mg/cm3的CRF气凝胶薄片;采用激光微加工工艺分别在两种不同密度的CRF薄片和工业用纯Al箔上引入调制图形;采用旋涂工艺在Al箔和CRF薄片(250mg/cm3)的调制表面制备一层CH薄膜,得到CH/Al和CH/CRF双介质调制靶,采用溶胶-凝胶工艺在CRF薄片(800mg/cm3)表面制备一层低密度SiO2气凝胶,得到CRF/SiO2双介质调制靶。采用电子天平、扫描电子显微镜、工具显微镜和台阶仪对所制备的CH/CRF,CRF/SiO2和CH/Al三种双介质调制靶进行靶参数测量。结果表明:三种双介质调制靶层与层之间结合紧密,界面清晰,调制图形为正弦,靶参数测量准确。     

Electroless preparation and characterization of magnetic Ni-P plating on polyurethane foam

Magnetic Ni-P plating was coated on surface of polyurethane (PU) foam by electroless plating technique. Morphology, composition, structure, thermal decomposing behavior and magnetic property of PU foam before and after plating were characterized by scanning electron microscopy (SEM), energy diffraction spectrum (EDS), X-ray photoelectron spectroscopy (XPS), infrared spectrometer (IR), X-ray diffraction (XRD), thermogrametric analysis (TG) and vibrating sample magnetometer (VSM), respectively. The results showed that the Ni-P plating was composed by particles whose diameters were in the range of 1-2 μm. Because of the Ni-P plating coated on surface of PU foam, peak intensity of the plated PU foam in IR and XRD were lower than those before plating. TG curves of PU foam before and after plating were composed of two decomposing stages. Because part of Ni in Ni-P plating was oxidized, TG curve of the plated PU foam was uptilt during 650-1000 °C. The plated PU foams are magnetic and can be used in some special application.     

M型钡铁氧体陶瓷微珠核壳腔结构吸波材料

利用自反应淬熄法制备了一种M型钡铁氧体空心陶瓷微珠材料,在此基础上,对其表面进行超声波化学镀Ni-Co复合层,从而形成了具有核/壳/腔结构的材料;通过扫描电子显微镜、能谱仪和X射线衍射仪分析表明,该材料具有中空结构,主要物相BaFe12O19为M型钡铁氧体,经过化学镀后,在其表面形成了一层Ni-Co复合层;经过吸波性能测试,化学镀Ni-Co复合层后,在2~18GHz范围内,当厚度为2.10mm时,最低反射率达到了-28.62dB,反射率小于-10dB的带宽为3.33GHz。     

Environmentally friendly electroless plating for Ag/TiO2-coated core–shell magnetic particles using ultrasonic treatment

In this work, high-reflectance brilliant white color magnetic microspheres comprising a Fe/TiO₂/Ag core–shell structure with a continuous, uniform compact silver layer were successfully fabricated by TiO₂-assisted electroless plating in a simple and eco-friendly method. The coating procedure for TiO₂ and Ag involved a sol–gel reaction and electroless plating with ultrasound treatment. The electroless plating step was carried out in an eco-friendly manner in a single process without environmentally toxic additives. The TiO₂ layer was used as a modification layer between the Fe microspheres and the silver layer to improve adhesion. A continuous and compact silver layer could be formed with a high degree of morphological control by introducing ultrasonication and adjusting the ammonium hydroxide concentration.     

Nanocrystalline soft ferromagnetic Ni-Co-P thin film on Al alloy by low temperature electroless deposition

Soft ferromagnetic ternary Ni-Co-P films were deposited onto Al 6061 alloy from low temperature Ni-Co-P electroless plating bath. The effect of deposition parameters, such as time and pH, on the plating rate of the deposit were examined. The results showed that the plating rate is a function of pH bath and the highest coating thickness can be obtained at pH value from 8 to10. The surface morphology, phase structure and the magnetic properties of the prepared films have been investigated using scanning electron microscopy (SEM), X-ray diffraction analysis (XRD) and vibrating magnetometer device (VMD), respectively. The deposit obtained at optimum conditions showed compact and smooth with nodular grains structure and exhibited high magnetic moments and low coercivety. Potentiodynamic polarization corrosion tests were used to study the general corrosion behavior of Al alloys, Ni-P and Ni-Co-P coatings in 3.5% NaCl solution. It was found that Ni-Co-P coated alloy demonstrated higher corrosion resistance than Ni-P coating containing same percent of P due to the Co addition. The Ni-Co-P coating with a combination of high corrosion resistance, high hardness and excellent magnetic properties would be expected to enlarge the applications of the aluminum alloys.     

Highly adhesive metal plating on Zylon fiber via iodine pretreatment

Highly adhesive metal plating was performed on poly(p-phenylene-2,6-benzobisoxazole) fiber named Zylon^® via iodine pretreatment followed by electroless plating. First, iodine components were selectively doped into the inner part of the fiber near the surface through iodine vapor exposure. The doped iodine was converted to palladium iodide particles by treating with palladium chloride solution. After the reduction of the iodide to metal palladium particles, electroless copper plating was conducted on the fiber. A uniform copper layer was deposited on the fiber surface and exhibited high durability in durability tests such as ultrasonic exposure, tape peeling-off, and corrosion in NaCl solution. This durability was attributed to the palladium particles formed at the fiber surface that served as an anchor for the plated layer as well as an electroless plating catalyst. The plated fibers also possessed electrical conductivity. Although the tensile strength of the Zylon^® fiber decreased from 5.8 to 4.9 GPa after undergoing the pretreatment and plating processes, the light shielding effect improved the light resistance of the plated fibers in terms of tensile properties. After 18 days of xenon lamp exposure, the plated fibers retained 74% of its initial strength, whereas that of untreated fibers decreased to 43%.