Structure and properties of the nanocomposite films of chitosan reinforced with cellulose whiskers

Bio‐based nanocomposite films were successfully developed using cellulose whiskers as the reinforcing phase and chitosan as the matrix. Cellulose whiskers, with the lengths of 400 ± 92 nm and diameters of 24 ± 7.5 nm on average, were prepared by hydrolyzing cotton linter with sulfuric acid solution. The effects of whisker content on the structure, morphology and properties of the nanocomposite films were characterized by SEM, XRD, FTIR, UV‐vis spectroscopy, DMA, TG, tensile testing, and swelling experiment. The results indicated that the nanocomposites exhibited good miscibility, and strong interactions occurred between the whiskers and the matrix. With increasing whisker content from 0 to 15–20 wt %, the tensile strength of the composite films in dry and wet states increased from 85 to 120 MPa and 9.9 to 17.3 MPa, respectively. Furthermore, the nanocomposite films displayed excellent thermal stability and water resistance with the incorporation of cellulose whiskers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1069–1077, 2009     

Biocomposites of plasticized starch reinforced with cellulose crystallites from cottonseed linter

Environmentally friendly starch biocomposites were successfully developed using a colloidal suspension of cottonseed linter cellulose crystallite as a filler to reinforce glycerol plasticized starch (PS). The cellulose crystallites, having lengths of 350 +/- 70 nm and diameters of 40 +/- 8 nm on average, were prepared from cottonseed linters by acid hydrolysis. The dependence of morphology and properties of the PS-based biocomposites on cellulose crystallites content in the range from 0 to 30 wt.-% was investigated by scanning electron microscopy, differential scanning thermal analysis, dynamic mechanical thermal analysis, and measurements of mechanical properties and water absorption. The results indicate that the strong interactions between fillers and between the filler and PS matrix play a key role in reinforcing the resulting composites. The PS/cellulose crystallite composites, conditioned at 50% relative humidity, undergo an increase in both tensile strength and Young's modulus from 2.5 MPa for PS film to 7.8 MPa and from 36 MPa for PS film to 301 MPa. Further, incorporating cottonseed linter cellulose crystallites into PS matrix leads to an improvement in water resistance for the resulting biocomposites. The mechanical behaviors of the starch-based biocomposites as a function of cellulose crystallites content.     

Properties and biodegradability of water-resistant soy protein/poly(?-caprolactone)/toluene-2,4-diisocyanate composites

Water-resistant composite plastics were prepared from soy protein isolate (SPI) or soy dreg (SD), poly(?-caprolactone) (PCL) and toluene-2,4-diisocyanate (TDI) as the compatibilizer by blending and one-step reactive extrusion (REX) followed by compression-molding. The structure and properties of the materials (SPI series and SD series) were investigated by Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry, dynamic mechanical thermal analysis and tensile testing. The results indicated that SPI and SD series exhibited high water resistance and good tensile strength (14.8 MPa for SPI35 and 16.3 MPa for SD35). Moreover, the SD series sheets containing cellulose possessed higher tensile strength than those of SPI series when SD content was 30-35%, whereas the latter had a better biodegradability and water resistance. By burying the two series of sheets in soil and culturing them in a mineral salt medium containing microorganisms, both of them were almost completely degraded. This paper provides a convenient way to prepare new soy protein plastics with good biodegradability and water resistivity.     

MECHANICAL PROPERTIES OF SMC WHISKER REINFORCED HIGH DENSITY POLYETHYLENE COMPOSITES

A new type of SiO_2-MgO-CaO (SMC) whisker was used to modify high density polyethylene (HDPE).The melting behavior and crystallinity were investigated by differential scanning calorimetry (DSC).The dispersion of whiskers and interfacial adhesion in the prepared HDPE/SMC whisker composites were investigated by scanning electron microscopy (SEM).The mechanical properties were evaluated by mechanical tests and dynamic mechanical analysis (DMA).DSC data indicated that the melting temperature and the crystall...     

New evidences of glass transitions and microstructures of soy protein plasticized with glycerol

Soy protein isolate (SPI) and glycerol were mixed under mild (L series) and severe (H series) mixing conditions, respectively, and then were compression-molded at 140 degrees C and 20 MPa to prepare the sheets (SL and SH series). The glass transition behaviors and microstructures of the soy protein plasticized with glycerol were investigated carefully by using differential scanning calorimetry and small-angle X-ray scattering. The results revealed that there were two glass transitions in the SPI/glycerol systems. When the glycerol contents ranged from 25 to 40 wt.-%, all of the SL- and SH-series sheets showed two glass transition temperatures (T(g1) and T(g2)) corresponding to glycerol-rich and protein-rich domains, respectively. The T(g1) values of the sheets decreased from -28.5 to -65.2 degrees C with an increase of glycerol content from 25 to 50 wt.-%, whereas the T(g2) values were almost invariable at about 44 degrees C. The results from wide-angle X-ray diffraction and small-angle X-ray scattering indicated that both protein-rich and glycerol-rich domains existed as amorphous morphologies, and the radii of gyration (R(g)) of the protein-rich domains were around 60 nm, a result suggesting the existence of stable protein domains. The results above suggest that protein-rich domains were composed of the compact chains of protein with relatively low compatibility to glycerol and glycerol-rich domains consisted of relative loose chains that possessed good compatibility with glycerol. The significant microphase separation occurred in the SPI sheets containing more than 25 wt.-% glycerol, with a rapid decrease of the tensile strength and Young's modulus. [illustration in text].     

Microstructure and properties of silicon carbide whisker reinforced zirconium diboride ultra-high temperature ceramics

Hot-pressed zirconium diboride (ZrB₂) matrix composites containing 0–30 vol% silicon carbide (SiC) whiskers have been investigated to determine the effect of composition (i.e. amount of SiC whiskers) on the microstructure, mechanical properties and thermal properties. With increasing SiC whisker volume contents, the flexural strength and fracture toughness of the composites were improved compared to those of monolithic ZrB₂. Flexural strength increased from 629 MPa for pure ZrB₂ to 767 MPa for ZrB₂–30 vol%SiCw. Likewise, fracture toughness ranged from 5.4 to 7.1 MPa m^1/2 over the same composition range. Specific heat capacity increased with SiC whisker addition, while thermal diffusivity and thermal conductivity decreased slightly with the increase of SiC whisker content.     

High reinforcing capability cellulose nanocrystals extracted from <Emphasis Type="Italic">Syngonanthus nitens</Emphasis> (Capim Dourado)

The chemical composition and morphology of Syngonanthus nitens (Capim Dourado) fibers were investigated. An unusual low lignin content and high holocellulose content have been observed. High aspect ratio cellulose whiskers were prepared from these lignocellulosic fibers by an acid hydrolysis treatment. The average diameter and length were 4.5 nm and 300 nm, respectively, giving rise to an aspect ratio around 67. Natural Rubber nanocomposite films reinforced with cellulose whiskers extracted from capim dourado were prepared by film casting. The mechanical properties of the ensuing nanocomposite films were investigated in both the linear and the non-linear range using dynamical mechanical analysis and tensile tests, respectively. The reinforcing effect observed above the glass transition temperature of the matrix was higher than the one observed for other polysaccharide nanocrystals and cellulose whiskers extracted from other sources.     

硫酸钙晶须改性双马来酰亚胺树脂摩擦磨损性能的研究

研究了载荷、偶联剂及硫酸钙晶须用量对双马来酰亚胺树脂摩擦磨损性能的影响及材料的磨损机制.结果表明,当摩擦载荷较大时,树脂基体在摩擦过程中出现明显的塑性变形和裂纹,而经过硫酸钙晶须改性的复合材料体系则塑性变形和裂纹情况得到明显的改善,并且磨损量显著降低.载荷从200 N增大到300 N后,树脂基体的磨损机制从粘着磨损过渡为严重的疲劳磨损,添加晶须体系仍以粘着磨损为主.晶须添加量较小时,复合材料的磨损机理主要为粘着磨损,晶须添加量较高时,磨粒磨损占主导地位.     

偶联剂对钛酸钾晶须/双马来酰亚胺树脂摩擦磨损性能的影响

研究了不同偶联剂及钛酸钾晶须添加量对钛酸钾晶须 /双马来酰亚胺树脂复合材料的摩擦磨损性能的影响 .结果发现 ,钛酸钾晶须能明显提高复合材料的耐磨性 ,晶须的加入使材料的磨损率得到显著降低 ;钛酸钾晶须对材料具有一定的润滑性 ,添加晶须后材料的摩擦系数与树脂基体基本相当 ;偶联剂对复合材料的摩擦系数影响不大 ,但是合适的偶联剂对材料耐磨性的提高则具有明显的作用 .晶须添加量较低时 ,复合材料的磨损机理主要为较严重的粘着磨损 ,晶须添加量较高时 ,疲劳磨损占主导地位 .     

Investigation into ramie whisker reinforced arylated soy protein composites

Whiskers were prepared from ramie fibers and were characterized using atomic force microscopy to evaluate their dimensions. SPI/whiskers composites (SW) were prepared by incorporating different weight contents (wt.%) of the whiskers into soy protein isolate (SPI). Thiodiglycol was used as a plasticizer for the preparation of SW composites. The SW composites were arylated with 2,2-diphenyl-2-hydroxyethanoic acid through the process of “dip-coating” and coded as SW-B. In this paper, the characterization of SW and SW-B composites, such as their morphologies, mechanical properties, thermal stability, optical transmittance, and water uptake, are discussed. The results indicated substantial improvement in the water resistance, thermal stability, and the modulus of the SW-B composites after arylation due to the formation of hydrophobic diphenylhydroxymethane (DPHM) microparticles on the surface. This work provides a novel method to increase the water resistance of protein based composites.     

Biobased contents of biodegradable poly(epsilon-caprolactone) composites polymerized and directly molded using aluminium triflate from caprolactone with cellulose and inorganic filler

Poly(epsilon-caprolactone) (PCL) composite samples were prepared by polymerization and direct molding. The starting compound was epsilon-caprolactone monomer liquid combined with cellulose and inorganic fillers, using aluminium triflate as a catalyst at 80 degrees C, for 6 or 24 h. Cylinder-shaped PCL composite samples with a homogeneously dispersed cellulose filler were prepared with (-)M(n) = 4 600 ((-)M(w)/(-)M(n) = 2.9). The mechanical properties of the PCL composite samples were studied using compression test methods. The strength of a PCL composite with 50 wt.-% cellulose filler (10.8 MPa) was found to be lower than the PCL sample without fillers (19.2 MPa). The biobased content of the PCL composite with 50 wt.-% cellulose filler (51.67%) measured using accelerated mass spectrometry (AMS) was slightly higher than the carbon ratio of cellulose in the starting powder samples (41.3 mol-%). The biobased content of the polymer composite powders by AMS was found not to be affected by the presence of inorganic fillers, such as talc. The rate and extent of biodegradation, caused by Amano Lipase PS, of the PCL composite sample with cellulose filler (40% degradation in 4 d) was the same as that of a PCL sample without the cellulose filler.     

Microfibrillated cellulose/cellulose acetate composites: Effect of surface treatment

Microfibrillated cellulose (MFC), which consists of a web‐like array of cellulose fibrils having a diameter in the range of 10–100 nm, was incorporated into a cellulose acetate (CA) matrix to form a totally biobased structural composite. Untreated and a 3‐aminopropyltriethoxysilane (APS) surface treated MFC was combined with a CA matrix by film casting from an acetone suspension. The effectiveness of the surface treatment was determined by infrared spectroscopy and X‐ray photoelectron spectroscopy. The Young's moduli of APS treated MFC composite films increase with increasing MFC content from 1.9 GPa for the CA to 4.1 GPa at 7.5 wt % of MFC, which is more than doubled. The tensile strength of the composite film increases to a maximum of 63.5 MPa at 2.5 wt % compared to the CA which has a value of 38 MPa. The thermal stability of composites with treated MFC is also better than the untreated MFC. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 153–161, 2010     

纤维素/全硫化弹性纳米粒子复合膜的制备与性能

利用碱脲溶剂低温溶解纤维素,在该体系中掺杂一定比例的全硫化羧基丁苯弹性纳米粒子,制备了纤维素/全硫化弹性纳米粒子复合膜.通过透射电镜、扫描电镜、WAXD、固体核磁共振、热分析和力学性能测试等对该复合膜的结构和性能进行了表征.结果表明,全硫化羧基丁苯弹性纳米粒子(CSB ENP)均匀的分散在具有微纳孔洞结构的纤维素基体中.CSB ENP的引入对纤维素再生过程中的结晶性影响不大.纤维素/全硫化弹性纳米粒子复合膜具有良好的透光性,并且热稳定性也有所提高.加入少量的CSB ENP可以增韧纤维素膜,且能保持良好的力学性能.当CSB ENP的含量为5 wt%时复合膜的断裂拉伸强度和断裂伸长率同时得到了提高.     

Continuous cellulose fiber-reinforced cellulose ester composites. I. Manufacturing options

Thermoplastic fiber composites were prepared using high modulus lyocell (regenerated cellulose) fibers for reinforcement and cellulose acetate butyrate (CAB) as matrix. Choices were made with regard to fiber options (fabric versus continuous tow) and method of matrix deposition (prepregging by powder coating, film stacking, or solution impregnating). The results suggest that solution-prepregged fiber tow consolidated at circa 200°C produced unidirectional consolidated panels with tensile strength, modulus, and strain at failure values of approximately 250MPa,>20GPa and 3–4%, respectively, at fiber volume contents of approximately 60%. Modulus and ultimate tensile strength increased with fiber content, and modulus followed rule-of-mixture behavior. Adequate surface wetting and matrix-fiber adhesion were found with solution-prepregged composites. The unexpectedly low strain at failure (2 to <4%) was attributed to brittle matrix failure, and failure surfaces revealed that the fibers, for the most part, remained intact after the matrix had failed.     

天然微晶纤维素晶须补强天然橡胶的研究

采用硫酸酸解天然微晶纤维素(microcrystalline cellulose,简称MCC)制备纳米微晶纤维素晶须(cellulosewhisker,简称CW),加入天然橡胶胶乳共沉后混炼硫化.结果表明,CW对天然橡胶具有明显的补强作用,经间苯二酚(R)与六亚甲基四胺(H)改性后,NR/RH-CW复合材料的模量、断裂伸长率和撕裂强度都进一步改善.热空气(100℃,72 h)老化后,NR/RH-CW复合材料的力学性能明显优于纯NR,其拉伸强度由28.54 MPa下降至21.78 MPa,变化率缩小至23.7%;断裂伸长率由594%下降至493%,变化率缩小至17.0%,而纯NR的拉伸强度由22.0 MPa下降至2.4 MPa,变化率为89.1%;断裂伸长率由579%下降至168%,变化率为71.0%.扫描电镜分析表明,RH-CW与NR基体的界面相容性较CW改善.热重分析表明,CW的加入使NR的5%失重温度降低,但残重增加,微分曲线在520℃处出现了一个小峰,RH-CW的加入,使该峰变大,残重进一步增加.     

Morphological evolution of curauá fibers under acid hydrolysis

Cellulose whiskers were obtained by means of sulfuric acid hydrolysis of curauá fibers. Before hydrolysis, the natural fibers were treated with an alkaline solution to remove the non-cellulosic content. Fiber degradation evolution and cellulose whisker formation were analyzed by structural and morphological analysis. The original fiber structure underwent a fragmentation mechanism after being exposed for 3?min to sulfuric acid. Cellulose whiskers were lixiviated from the fiber surface after 10?min of hydrolysis, developing two scenarios: one where the whiskers became unattached from the original fiber, and the other which remained attached. The cellulose whiskers presented a needle-like geometry with an approximate diameter of 11?nm and average length of 185?nm, after 30?min of acid hydrolysis. Based on microscopic characterization, a schematic representation of the morphological evolution of the cellulose fibers submitted to acid hydrolysis is proposed.     

Thermal,Mechanical and Morphological Behavior of Poly(propylene)/Wood Flour Composites

The comparative studies on the thermal, mechanical and morphological behavior of compression molded poly(propylene) (PP)/wood flour (WF) composites were performed using wood flours (WFs) of different origins. The comparison has been made on the basis of results obtained from thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and tensile testing. It has been demonstrated that an addition of 5 wt.-% of maleic anhydride grafted polypropylene (PP-g-MA) has a significant effect on the morphological and thermomechanical behavior of the composites. Although, microscopic examinations revealed no significant differences in the morphology of the compatibilized composites, a remarkable improvement of thermal degradation behavior was observed. From the view point of mechanical properties, the composites with high amount of filler (60 wt.-%) showed similar behavior irrespective of the origin of wood flour.     

Structure and properties of regenerated cellulose/tourmaline nanocrystal composite films

Nanocomposite films were successfully prepared from cellulose and tourmaline nanocrystals with mean diameters of 70 nm in a 1.5 M NaOH/0.65 M thiourea aqueous solution by coagulation with 5 wt % CaCl₂ and then a 3 wt % HCl aqueous solution for 2 min. The structure and properties of the composite films were characterized by X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and tensile testing. The results indicated that the tourmaline nanocrystals were dispersed in a cellulose matrix, maintaining the original structure of the nanocrystals in the composite films. The loss peaks (tan δ) in the DMA spectra and the decomposition temperatures in the DSC curves of the composite films were significantly shifted toward low temperatures, suggesting that the nanocrystals broke the partial intermolecular hydrogen bonds of cellulose, and this led to a reduction in the thermal stability. However, the nanocomposite films exhibited a homogeneous structure and dispersion of the nanocrystals. When the tourmaline content was in the range of 4–8 wt %, the composite films possessed good tensile strength (92–107 MPa) and exhibited obvious antibacterial action against Staphylococcus aureus. This work provides a potential way of preparing functional composite films or fibers from cellulose and nanoinorganic particles with NaOH/thiourea aqueous solutions. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 367–373, 2004     

Morphological and chemical features of nano and macroscale carbons affecting hydrogen peroxide decomposition in aqueous media

Stable film-forming nanocomposite particles with diameters ranging from 120 to 300 nm, based on polybutylmethacrylate (PBMA) and cellulose whiskers in water dispersions, were successfully synthesized in one step through mini-emulsion polymerization. The nanocomposite dispersion with a solid content of 25 wt.% and up to 5 wt.% of nanofiller loading was prepared by in situ polymerization, in the presence of the whiskers using dodecylpyridinium chloride (DPC), as a cationic surfactant, and 2,2-azobis(isobutyronitrile) (AIBN), as initiator. The electrostatic interaction between the positively charged droplets and negatively charged whiskers ensured the anchoring of the nanofiller around the polymer particles. The ensuing dispersions were characterized by Dynamic Light Scattering (DLS), ζ-Potential Measurements, and Field-Emission Scanning Electron Microscopy (FE-SEM). After the film formation process, the nanocomposite film exhibits a high transparency, denoting the good dispersion of the whiskers throughout the matrix.     

Design and characterization of cellulose fibers with hierarchical structure for polymer reinforcement

This paper describes an approach to manufacture hierarchical composites from environmentally friendly materials by grafting cellulose whiskers onto regenerated cellulose fibers (Cordenka 700). Fourier Transform Infrared spectroscopy, Scanning Electron Microscopy and X-ray diffraction analysis were performed to verify the degree of modification. The mechanical properties of the unmodified and modified fibers were analyzed using fiber bundle tensile static and loading–unloading tests. To show the effect of cellulose whiskers grafting on the Cordenka fibers, epoxy based composites were manufactured and tensile tests done on transverse uni-directional specimens. The mechanical properties were significantly increased by fiber modification and addition of the nano-phase into composite reinforced with micro-sized fibers.