Toughened polypropylene with balanced rigidity (II): morphology,melt flow rate and melting point of toughening master batch

The morphology of the toughening master batches (TMBs) for polypropylene (PP) was characterized by means of transmission electron microscopy and polarizing microscopy, and the melt flow rate and melting point were investigated as well. Results indicated that the TMBs prepared by using dynamic vulcanization and polymer–bridge conjunction techniques took on a very special morphology. The morphology of the TMBs was formed through microphase separation with PP component as the continuous phase, shaping very small crystallites and with elastomer component at the dispersed phase having a cellular structure containing some PP. Such a morphological characteristic is essentially different from the packaged morphology formed by flow encapsulation during the process of thermal mechanical blending. The data of melt flow rate showed that the TMBs had good processing properties adequate for being processed into polypropylene composites with both excellent toughness and balanced rigidity. The melting temperature of the TMBs determined by differential thermal analysis is lower than that PP, providing additional evidence of the chemical bonding among some elastomers and PP. Copyright © 2000 John Wiley & Sons, Ltd.     

Effects of nucleating agents on microstructure and fracture toughness of poly(propylene)/ethylene‐propylene‐diene terpolymer blends

The effects of nucleating agents (NAs) on fracture toughness of injection‐molded isotactic poly(propylene)/ethylene‐propylene‐diene terpolymer (PP/EPDM) were studied in this work. Compared with PP/EPDM blends without any NA, PP/EPDM/NA blends show very small and homogeneous PP spherulites. As we expected, PP/EPDM blends nucleated with β‐phase NA aryl amides compound (TMB‐5) present not only a significant enhancement in toughness but also a promotion of brittle‐ductile transition. However, the addition of α‐phase NA 1,3:2,4‐bis(3,4‐dimethylbenzylidene) sorbitol (DMDBS) has no apparent effect on the toughness of the blends. The impact‐fractured surface morphologies of such samples were analyzed via scanning electronic microscope (SEM). More detail work about the toughening mechanisms of elastomer and NA based on elastomer particles size and matrix crystal structures were carried out. Our results suggest that, besides the crystal structures of matrix, the elastomer particles size and size distribution plays an important role in controlling the toughening effect of nucleated PP/elastomer blends. The smaller the elastomer particles size and lower the polydispersity, the more apparent the synergistic toughening effect of NA and elastomer is. This investigation provides a fresh insight into the understanding of toughening mechanism of elastomers in PP blends and facilitates to the design of super toughened PP materials. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 46–59, 2009     

Synthesis of PP graft copolymers via anionic living graft-from reactions of polypropylene containing reactive p-methylstyrene units

In this article, we discuss a new chemical route for preparing polypropylene (PP) graft copolymers containing a PP backbone and several (polar and nonpolar) polymer side chains, including polybutadiene, polystyrene, poly(p-methylstyrene), poly(methyl methacrylate), and polyacrylonitrile. The new PP graft copolymers had a controlled molecular structure and a known PP molecular weight, graft density, graft length, and narrow molecular weight distribution of the side chains. The chemistry involves an intermediate poly(propylene-co-p-methylstyrene) copolymer containing few p-methylstyrene (p-MS) units. The methyl group in a p-MS unit could be lithiated selectively by alkylithium to form a stable benzylic anion. Because of the insolubility of the PP copolymer at room temperature, the excess alkylithium could be removed completely from the lithiated polymer. By the addition of the anionically polymerizable monomers, including polar and nonpolar monomers, the stable benzylic anions in PP initiated a living anionic graft-from polymerization at ambient temperature to produce PP graft copolymers without any significant side reactions. The side-chain length was basically proportional to the reaction time and monomer concentration. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4176–4183, 1999     

Epoxies toughened with triblock copolymers

Three different commercial triblock copolymers from Arkema were evaluated as potential toughening agents for two different lightly crosslinked epoxies. It was found that the plane strain fracture toughness, K_IC, was on the order of 3.0 MPa√m for 10 parts per hundred resin (phr) of NanoStrength™ E20 resin (a styrene–butadiene–methylacrylate, SBM, type triblock copolymer) in epoxies cured with either aminoethylpiperazine or piperidine. In contrast, 10 phr NanoStrength E40 resin (also an SBM type triblock copolymer) was ineffective in toughening such epoxies. The difference in toughening effectiveness was attributed to the smaller amount of polybutadiene present in the E40 resin. The third toughening agent from Arkema was NanoStrength M22 resin, which is a symmetric triblock copolymer consisting of side blocks of PMMA surrounding a center block of poly(butyl acrylate) and is designated as MAM. At 10 phr MAM both lightly crosslinked epoxies exhibited improvements in toughness. Morphologies were characterized using TEM and toughening mechanisms revealed using SEM and TOM. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1470–1481, 2007     

Mesoscopic modeling of the polymerization,morphology, and crystallization of stereoblock and stereoregular polypropylenes

Thermoplastic elastomers require domains that act as physical crosslinks, and these can be either glassy regions or crystallites. For crystallites in a polymer such as polypropylene (PP), the challenge is to develop polymerizations that form the long stereoregular chain sequences required to produce crystallites large enough to act as stable temporary crosslinks but not so many of them that the material becomes a significantly crystalline thermoplastic rather than an elastomer. For PP, the requirement is for long isotactic sequences within predominantly elastomeric atactic chains, and catalysts required to achieve such an unusual stereoblock structure are now available. This provided encouragement for the simulations described herein that illustrate some relationships between polymerization mechanisms and distributions of isotactic sequences (particularly those long enough to crystallize). A Windle‐type Monte Carlo algorithm was then applied to arrays of the representative PP chains in searches for matches of crystallizable sequences. This approach provided estimates of degrees of crystallinity, melting points, interfacial free energies, standard free energies of fusion, and Young's moduli at small extensions. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 840–853, 2002     

Post-irradiation grafting of tetrafluoroethylene at low temperatures

Low-temperature postirradiation grafting of tetrafluoroethylene (TFE) to polyolefines and silicone elastomers was the subject of study. After preliminary dissolution of TFE in the polymer at 273°K the system was slowly cooled to 77°K. In this process a certain part of TFE in polyolefines (ethylene-propylene copolymer and polypropylene) is retained by the vitreous polymer matrix. When slowly heated after radiolysis at 77°K this system shows graft polymerization of dissolved TFE after T_g. The graft copolymer is soluble and its IR spectra contain absorption bands characteristic of polytetrafluoroethylene. In polydimethylsiloxane rubber (SKT) the dissolved TFE when frozen to 77°K remains sorbed between the SKT crystallites rather than in a separate phase. When these radiolyzed samples are heated the graft-polymerization occurs primarily over the temperature range between the TFE and SKT melting points. The technique provedes for 100–150% grafting of TFE. This method also permits grafting to silicone rubbers and to several other polymers and elastomers.     

Reliable Condensation Curing Silicone Elastomers with Tailorable Properties

The long-term stability of condensation curing silicone elastomers can be affected by many factors such as curing environment, cross-linker type and concentration, and catalyst concentration. Mechanically unstable silicone elastomers may lead to undesirable application failure or reduced lifetime. This study investigates the stability of different condensation curing silicone elastomer compositions. Elastomers are prepared via the reaction of telechelic silanol-terminated polydimethylsiloxane (HO-PDMS-OH) with trimethoxysilane-terminated polysiloxane ((MeO)₃Si-PDMS-Si(OMe)₃) and ethoxy-terminated octakis(dimethylsiloxy)-T8-silsesquioxane ((QM^OEt)₈), respectively. Two post-curing reactions are found to significantly affect both the stability of mechanical properties over time and final properties of the resulting elastomers: Namely, the condensation of dangling and/or unreacted polymer chains, and the reaction between cross-linker molecules. Findings from the stability study are then used to prepare reliable silicone elastomer coatings. Coating properties are tailored by varying the cross-linker molecular weight, type, and concentration. Finally, it is shown that, by proper choice of all three parameters, a coating with excellent scratch resistance and electrical breakdown strength can be produced even without an addition of fillers.     

Proton conducting grafted/crosslinked membranes prepared from poly(vinylidene fluoride‐co‐chlorotrifluoroethylene) copolymer

Poly(vinylidene fluoride‐co‐chlorotrifluoroethylene) (P(VDF‐co‐CTFE)) backbone was grafted with crosslinkable chains of poly(hydroxyl ethyl acrylate) (PHEA) and proton conducting chains of poly(styrene sulfonic acid) (PSSA) to produce amphiphilic P(VDF‐co‐CTFE)‐g‐P(HEA‐co‐SSA) graft copolymer via atom transfer radical polymerization (ATRP). Successful synthesis and microphase‐separated structure of the copolymer were confirmed by ¹H NMR, FT‐IR spectroscopy, and TEM analysis. Furthermore, this graft copolymer was thermally crosslinked with sulfosuccinic acid (SA) to produce grafted/crosslinked membranes. Ion exchange capacity (IEC) increased continuously with increasing SA contents but the water uptake increased up to 6 wt% of SA concentration, above which it decreased monotonically. The membrane also exhibited a maximum proton conductivity of 0.062 S/cm at 6 wt% of SA concentration, resulting from competitive effect between the increase of ionic groups and the degree of crosslinking. XRD patterns also revealed that the crystalline structures of P(VDF‐co‐CTFE) disrupted upon graft polymerization and crosslinking. These membranes exhibited good thermal stability at least up to 250°C, as revealed by TGA. Copyright © 2009 John Wiley & Sons, Ltd.     

Newly designed hydrogel with both sensitive thermoresponse and biodegradability

The synthesis and characterization of thermoresponsive hydrogels on the basis of N‐isopropylacrylamide (IPAAm) copolymers crosslinked with biodegradable poly(amino acids) are described. This hydrogel was prepared with two kinds of reactive IPAAm‐based copolymers containing poly(amino acids) as the side‐chain groups and activated ester groups. We introduced the graft chains by decarboxylation polymerization of amino acid N‐carboxyanhydrides initiated from lateral amino groups in the PIPAAm copolymer. The hydrogels easily crosslinked with degradable poly(amino acid) chains by only mixing the copolymer aqueous solutions. The gelling method in this study would provide some of the following innovative features: (1) no necessary removal of unreacted monomers and so forth, (2) simpler loading of drugs into the hydrogels (only mixing when gelling), and (3) easier insertion into the body. On the basis of the swelling ratio measurement of the hydrogel, large volume changes dependent on temperature changes were observed. Moreover, the enzymatic temperature‐dependent degradation was confirmed. The results suggested that these hydrogels could be used for an injectable or implantable matrix of temperature‐modulated drug release. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 779–787, 2003     

Blend polyolefin elastomers based on a stereoblock elastomeric PP

The principles of the creation of new blend polyolefin elastomers with a controlled complex of properties based on a stereoblock elastomeric PP synthesized in the presence of asymmetric ansa-metallocenes are proposed. Original blend polymer materials with reduced hardness that are based on elastomeric PPs with different characteristics and a 50–70 wt % oil-extended ternary ethylene-propylene-diene elastomer were prepared through the method of dynamic vulcanization. The molecular-mass characteristics of PP have a considerable effect on the rheological properties of polyolefin elastomers. For successful processing of the resulting blends, the pristine component, the elastomeric PP, must have a weight-average molecular mass of M _w = (8?14) × 10⁴ and a low crystallinity.     

聚丙烯混杂复合体系的界面和力学性能

从刚性粒子增韧聚合物体系的界面层性质入手，研究了带有柔性分子链界面改性剂包覆的高岭土（Ｋａｏｌｉｎ）刚性粒子增韧的，短切玻纤（ＧＦ）增强的聚丙烯（ＰＰ）混杂复合体系的微观结构，结晶性质，ＰＰ／Ｋａｏｌｉｎ／ＧＦ混杂复合材料的加工流动性及力学性能．实验结果表明，所合成的界面改性剂对ＰＰ／Ｋａｏｌｉｎ复合材料有显著的增韧效果；加入少量的短切玻纤可以弥补因界面改性剂引入而引起的ＰＰ／Ｋａｏｌｉｎ复合材料强度和模量降低的缺点；经界面改性剂包覆的高岭土刚性粒子和短切玻纤同时加入ＰＰ，混杂复合后，ＰＰ复合材料的冲击韧性大幅度提高，材料的强度和模量不降低．这个结果不仅在较低的Ｋａｏｌｉｎ含量下，而且可在Ｋａｏｌｉｎ含量为５０％（ｗｔ％）的高填充量下也得以实现     

INVESTIGATION OF PP-EPR DIBLOCK COPOLYMER AS COMPATIBILIZER FOR PP/EPT BLEND

Blending isotactic polypropylene (PP) with ethylene-propylene terpolymer (EPT) is one of thesimplest and most effective ways for toughening PP. In order to further improve the toughness ofPP/EPT blend and to enhance the stability of the dispersed rubber phase, a diblock copolymer com-posed of PP and ethylene-propylene rubber blocks (PP-EPR) was added into the blend, as it is con-sidered that "forced compatibility" of the two components will be effected through the two chemi-cally bonded blocks, while two-phase structure still remains. Experimental results indicate that PP-EPR is an effective compatibilizer for PP/EPT blend. Itnot only increases the toughness of the blend, but also decreases the loss of tensile strengths usuallyaccompanying the toughening of plastics with an elastomer, which is very well explained by the mor-phological structure changes when an appropriate amount of PP-EPR was added into the blend.     

PP-EPR二嵌段共聚物作PP/EPT共混增容剂的探讨

对以实验室合成的PP-EPR二嵌段共聚物作为PP/EPT二元共混物的增容剂进行了探讨。共混物在增容前后的物理力学性能的变化说明PP-EPR对PP/EPT共混物具有优良的增容效果;同时又有克服通常因橡胶增韧塑料而强度下降的优点。形态结构的表征结果说明共混物为两相结构,阐明了PP-EPR的作用以及低温冲击强度大幅度提高和在增容后抗张强度损失减少的原因。     

Effect of interfacial bonding on the strength of adhesion of elastomers. II. Dissimilar adherends

Two elastomer layers, differing either in initial degree of crosslinking or in chemical reactivity, were bonded together by a free-radical crosslinking process. The elastomers employed were polybutadiene (BR) and an ethylene-propylene copolymer (EPR) differing in the efficiency of crosslinking by dicumyl peroxide by a factor of about 20. When a fully crosslinked sheet of either elastomer was pressed into contact with a partially crosslinked sheet of the same elastomer and the crosslinking then taken to completion, the strength of adhesion under threshold conditions was found to be qualitatively in accord with the predictions of a simple theoretical treatment for the degree of interlinking in terms of the corresponding homogeneous crosslinking reaction. Whereas the theory suggests that the effective degree of interlinking will be one-half of that generated in a homogeneous system, the experimental results were in accord with a figure of about 70%. When a layer of one elastomer was bonded to a layer of the other in a similar way, the strength of adhesion was found to be relatively high when the initial fully crosslinked layer was BR and relatively low when it was EPR. These results were also in qualitative agreement with theoretical predictions for the degree of chemical interlinking developed between layers differing in chemical reactivity. Thus a general correlation appears to hold between the threshold strength of adhesion and the amount of interlinking.     

Synthesis of novel core‐crosslinked graft copolymers from crosslinked poly(mercapto‐thiourethane)

Crosslinked poly(mercapto‐thiourethane) was employed as a precursor for graft copolymer synthesis. The crosslinked stem polymer ( 1 ) was easily prepared by polyaddition of a bifunctional dithiocarbonate and piperazine under air atmosphere via oxidative coupling of mercapto group. Polymerization of styrene and methyl methacrylate in the presence of 1 yielded the corresponding crosslinked graft copolymers with high grafting weight percentages (>1800%). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5097–5102, 2005     

弹性体增韧环氧树脂研究进展

聚氨酯和丁腈橡胶是两种对环氧树脂增韧效果显著的橡胶弹性体,文章分别介绍了这两种弹性体增韧改性环氧树脂的机理和近年来的主要研究进展,并讨论了聚氨酯增韧环氧树脂和丁腈橡胶增韧环氧树脂各自的特点,展望了弹性体增韧环氧树脂的前景。     

Brittle–ductile transition in the PETG/PC blends by adding PTW elastomer

In this paper, an elastomer containing epoxy groups, ethylene‐butylacrylate‐glycidylmethacrylate (PTW), was used as toughening modifier for the poly(ethylene glycol‐co‐cyclohexane‐1,4‐dimethanol terephthalate) (PETG)/polycarbonate (PC) blends. A remarkable improvement of toughness was achieved by addition of only 5 wt% PTW. In particular, an obvious brittle–ductile (B–D) transition in impact toughness was found when the PTW content increased from 3 to 5 wt%. The toughening mechanism and observed B–D transition have been explored in detail, combining with electronic microscopy observation, melt rheological investigation and dynamic mechanical analysis (DMA). It is suggested that the B–D transition can be attributed to a better interfacial adhesion between different phases, and importantly, to a continuum percolation dispersed‐phases network formed at appropriate PTW content, in which PC particles are connected with each other by PTW phase. Our present study offers new, profound insight on the toughening mechanism for the elastomer modified amorphous/amorphous plastic blends. Copyright © 2009 John Wiley & Sons, Ltd.     

Mechanochemical reactions of elastomers with metals

Metal powders were incorporated into various elastomers and the mixtures were subjected to intense shearing in air or a nitrogen atmosphere. The molecular weight after shearing was still relatively high, however; greater than 100 kg/mol. The elastomer was then dissolved and centrifuged to remove the metal particles and the solution was analyzed for reaction products. A strongly ultraviolet (UV)-absorbing species was formed by shearing a styrene–butadiene copolymer (SBR) with iron powder. The concentration increased with the concentration of iron powder in the mixture and the extent of shearing, and it was greater after shearing in a nitrogen atmosphere. These results are attributed to the direct reaction of macromolecular radicals, formed by shearing, with iron powder to yield an iron–polymer compound. Natural rubber (cis-polyisoprene), which absorbed 100–200 μg of iron per gram of polymer, was about as reactive as SBR. Polybutadiene was less reactive, and an ethylene–propylene copolymer did not react with or solubilize a significant amount of iron. Zinc was, in general, solubilized to a somewhat lesser degree than iron, whereas aluminum powder appeared to undergo virtually no reaction with sheared elastomers. The maximum extent of reaction (solubilization) was of the order of one metal atom per final polymer molecule, which was consistent with the proposed mechanism. Moreover, an analogous reaction took place between simple organic radicals and iron particles in suspension.     

Effect of nano‐polystyrene (nPS) on thermal,rheological, and mechanical properties of polypropylene (PP)

Polystyrene nanoparticles (nPS) in the range of 10–100 nm with spherical shape were synthesized by oil/water (o/w) microemulsion process. In this process ammonium persulfate (APS) as an initiator, sodium dodecyl sulphate as a surfactant and n‐pentanol as cosurfactant were used. Isolated nPS was characterized by FTIR and ¹H NMR spectroscopy. DSC studies of nPS showed higher T_g as compared to bulk PS. The effect of lower weight percentage (wt%) of nPS on the mechanical, rheological, and thermal properties of PP was investigated. The blends were prepared individually on brabender plastograph by incorporating nPS of ～60 nm with different wt% of loading (i.e., 0.10–0.5%). It was shown from the experimental results that thermal, rheological, and mechanical properties were increased as the polymer particles blended with PP. Blends with 0.25 wt% loading of nPS exhibit better properties compared with that of other wt% loadings. The improvements in properties were due to the close packing of PP chains as recorded by improvement in crystallinity of PP with the addition of nPS as shown by SEM. Copyright © 2010 John Wiley & Sons, Ltd.     

Development of Tough Thermoplastic Elastomers by Leveraging Rigid–Flexible Supramolecular Segment Interplays

Supramolecular interactions facilitate the development of tough multifunctional thermoplastic elastomers. However, the fundamental principles that govern supramolecular toughening are barely understood, and the rational design to achieve the desired high toughness remains daunting. Herein, we report a simple and robust method for toughening thermoplastic elastomers by rationally tailoring hard–soft phase separation structures containing rigid and flexible supramolecular segments. The introduced functional segments with distinct structural rigidities provide mismatched supramolecular interactions to efficiently tune the energy dissipation and bear an external load. The optimal supramolecular elastomer containing aromatic amide and acylsemicarbazide moieties demonstrates a record toughness (1.2 GJ m⁻³), extraordinary crack tolerance (fracture energy 282.5 kJ m⁻²), an ultrahigh true stress at break (2.3 GPa), good elasticity, healing ability, recyclability, and impact resistance. The toughening mechanism is validated by testing various elastomers, confirming the potential for designing and developing super-tough supramolecular materials with promising applications in aerospace and electronics.