含磷聚酰亚胺纤维的制备及其力学与阻燃性能

采用廉价的三苯基氧膦和混酸合成了一种含磷二胺单体,二（3-氨基苯基）苯基膦氧(DAPPO)。在4,4′-二胺基二苯醚（ODA）、3,3′,4,4′-联苯四酸二酐（BPDA）和均苯四酸二酐（PMDA）聚合体系中引入该单体,制备含磷聚酰亚胺纤维。热失重分析（TGA）结果表明,聚酰亚胺纤维的热稳定性随含磷量的增加而明显提高。当n（DAPPO）：n（ODA）为7：93时,纤维的极限氧指数达到了43,说明纤维的阻燃性能显著提高。     

不同比例的s-BPDA/i-BPDA型聚酰亚胺共聚结构与性能关系

由不同比例的二酐单体3,3′,4,4′-联苯四酸二酐(s-BPDA)/2,2′,3,3′-联苯四酸二酐(i-BPDA)与二胺单体4,4′-二氨基二苯醚(4,4′-ODA)制得了一系列共聚可溶聚酰亚胺. 采用DSC 、TGA和拉伸等测试方法对所得共聚聚酰亚胺进行了表征, 实验结果表明, 所得聚酰亚胺具有优异的力学性能和热稳定性, 并且随着i-BPDA含量的增加, 聚酰亚胺的溶解性提高, 玻璃化转变温度(Tg)升高, 中间体聚酰胺酸的固有黏度降低.     

含哒嗪环聚酰亚胺的合成及性能表征

以马来酸酐为原料与水合肼反应得到哒嗪酮,再与三氯氧磷反应制备3,6-二氯哒嗪中间体,哒嗪中间体与间氨基苯酚通过亲核取代反应合成了一种新的二胺单体——3,6-二(3-氨基苯氧基)哒嗪.通过1HNMR,FTIR及HPLC-MS确证了哒嗪二胺及中间体的结构.这种哒嗪二胺单体与6种芳香二酐单体——均苯四甲酸二酐(PMDA)、3,3',4,4'-联苯四甲酸二酐(BPDA)、4,4-六氟异丙基邻苯二甲酸酐(6FDA)、3,3',4,4'-二苯甲酮四甲酸二酐(BTDA)、3,3',4,4'-二苯醚四甲酸二酐(ODPA)和双酚A型二醚二酐(BPADA)通过两步法聚合制备了一系列的聚酰亚胺,并对其结构和性能进行了研究.结果表明,聚酰胺酸的比浓对数黏度为0.37~0.50 dL/g,该系列聚酰亚胺膜具有良好的热稳定性和机械性能,玻璃化温度(Tg)为188~241℃,氮气氛围下5%和10%热失重分别为421~448℃和447~473℃,拉伸强度(TS)高达102 MPa,断裂伸长率(EB)为2.0%~6.5%.紫外可见光谱测试得到的截止波长(λcut-off)为367~389 nm.     

含氟及硫醚基团聚酰亚胺光波导材料的合成及表征

通过分子设计,合成了含三氟甲基及硫醚基团的二胺单体4,4'-双(4-胺基-2-三氟甲基苯硫基)二苯硫醚(6FSEDA),利用其与6种芳香二酐单体:3,3',4,4'-联苯四羧酸二酐(BPDA)、4,4'-氧双邻苯二甲酸酐(ODPA)、3,3',4,4'-二苯酮四酸二酐(BTDA)、4,4'-(六氟异丙基)-苯二酸酐(6FDA)、3,3',4,4'-二苯硫醚四酸二酐(DTDA)及3,3',4,4'-二苯砜四酸二酐(DSDA)经一步法合成了一系列含氟及硫醚基团的聚酰亚胺(PI),并对其结构与性能进行了研究.结果表明,该系列PI的玻璃化温度Tg(DSC)在199.8～231.7℃范围,5%和10%热失重的温度(N2氛围)分别在491℃和517℃以上,在400～700 nm的可见光波长范围内具有优异的光学透明性,在光通讯波段(1310 nm和1550 nm处)均无明显吸收,且在这两个波长处测得的平均折射率范围分别为1.5401～1.6142和1.5389～1.6124,在波长632.8 nm测得的双折射范围为0.0012～0.0045.可见,含氟及硫醚基团聚酰亚胺薄膜具有良好的热稳定性和光学性能.     

含苯并咪唑单元可溶性聚酰亚胺的合成和性能

合成了一种刚性芳香二胺单体3,3',5,5'-四甲基-4,4'-二胺基苯基甲苯(BDAP),与6-氨基苯基-2-氨基苯并咪唑(BIA)组成混合二胺,分别与4种商品化的二酐单体(均苯四酸二酐(PMDA)、联苯四酸二酐(BPDA)、二苯酮四酸二酐(BTDA)和二苯醚四酸二酐(ODPA))一步法缩聚合成了一系列可溶性聚酰亚胺.采用FTIR,1H-NMR,UV-Vis,DMA和TGA等测试方法对所制备的聚酰亚胺进行了表征.结果表明,所制备的聚酰亚胺具有良好的溶解性能,能够在NMP和DMAc等常规溶剂中溶解;耐热性及力学性能优良,玻璃化转变温度超过410℃,分解温度在500℃以上.     

聚酰亚胺硅氧烷/聚酰亚胺两面异性复合膜的制备及性能研究

以氨丙基封端的聚二甲基硅氧烷(PDMS)、 4,4'-二氨基二苯醚(4,4'-ODA)和3,4,3',4'-联苯四酸二酐(s-BPDA)为原料, 合成了聚酰胺酸硅氧烷嵌段共聚物. 将此嵌段共聚物和聚酰胺酸(s-BPDA/4,4'-ODA)共混, 通过控制制膜条件, 利用各组分在不同溶剂中的溶解度的差别, 使聚酰亚胺硅氧烷富集在膜的上表面. 因为两相在结构和性质上的相似性, 当聚酰胺酸硅氧烷和聚酰胺酸混合时, 具有很好的相容性, 消除了两相间的界面, 从而制备了优异的聚酰亚胺硅氧烷/聚酰亚胺两面异性的复合膜材料. 利用X射线光电子能谱(XPS)和水滴接触角对此复合膜进行了表征, 证明了此复合膜的两面异性, 并对此复合膜进行了热性能和机械性能研究, 发现此薄膜保持了聚酰亚胺优异的性能.     

聚酰亚胺纤维及其纺丝工艺研究进展

聚酰亚胺纤维由于其优良的性能,已成为高技术纤维领域的研究热点之一.本文归纳了聚酰亚胺纤维的聚合单体,主要有二酐单体(均苯四甲酸酐、联苯四甲酸酐、二苯醚四酸二酐、二苯酮四酸二酐等)和二胺单体(二氨基二苯醚、对苯二胺、间苯二胺等).另外,还有第三单体,如嘧啶环二胺、氯化对苯二胺、二氨基二苯醚等,综述了聚酰亚胺纤维的主要纺丝...     

含全氟环丁烷环可溶性聚酰亚胺的合成与表征

以乙酰氨基苯酚为原料,经过BrCF2CF2Br氟烷基化、Zn催化脱卤、热环化二聚,以及水解去保护,合成了一种含全氟环丁烷环的二胺单体1,2,3,3,4,4-六氟-1,2-双[4-(氨基)苯氧基]环丁烷.用该单体分别与酯环二酐双环[2·2·1]辛烷-2,3,5,6-四羧基2,3,5,6-二酐(BHDA)、芳香性二酐3,3′,4,4′-联苯四酸二酐(BPDA)和3,3′,4,4′-二苯酮四酸二酐(BTDA)通过“一步法”制备了3种新型含全氟环丁烷环聚酰亚胺.通过粘度测试、溶解性实验、FT-IR、热失重分析(TGA)和差热扫描量热(DSC)分析等手段,对所合成的聚酰亚胺的结构与性能进行了表征.结果显示该类聚酰亚胺可溶于大多数常用极性有机溶剂,热分解温度高于480℃,其中两种聚合物玻璃化温度低于150℃,表明含全氟环丁烷环聚酰亚胺具有良好的溶解性和可加工性.     

三明治结构含铅聚酰亚胺材料的制备与辐射屏蔽性能研究

采用离子交换法合成了以化学方式键合铅离子的二胺单体4,4'-二氨基-1,1'-联二苯-2,2'-二磺酸铅BDSA(Pb),并与二胺单体4,4'-二氨基-二苯醚(ODA),二酐单体均苯四甲酸酐(PMDA)在溶剂N-甲基-2-吡咯烷酮(NMP)中完成缩聚反应,通过改变2种二胺单体的摩尔比,采用热亚胺法和流延法逐层浇筑的工艺,制备出了一系列侧基键合铅离子的三明治结构的聚酰亚胺复合材料PI(Pb),试图解决传统物理共混方法制备的复合材料中易出现的铅元素分布不均匀、机械性能差的科学问题.实验结果表明:以纯PI为参照物,制备的PI(Pb)复合材料对~(241)Am(59.5 keV)、~(238)Pu(79.9、176.7 keV)等中低能γ射线具有很好的屏蔽效果,而且具备优良的耐辐照性能、优异的热稳定性能和良好的力学性能.     

静电纺丝法制备抑菌性聚酰亚胺纳米纤维

采用静电纺丝技术,以联苯四甲酸二酐(BPDA)和4,4'-二氨基二苯醚(ODA)为单体,硝酸银为银源,通过两步法制备含银聚酰亚胺(PI/Ag)纳米纤维.通过X射线衍射(XRD)、透射电子显微镜(TEM)及扫描电子显微镜(SEM)表征了PI/Ag纳米纤维的结构和微观形貌;通过浸渍培养法研究了聚酰亚胺(PI)及PI/Ag纳米纤维的抑菌性能.结果表明,聚酰亚胺基体中存在单质银的立方晶体结构,银粒子在聚酰亚胺基体表面均匀分散,平均粒径为10 nm;PI/Ag纳米纤维对大肠杆菌(E.coli)、金黄色葡萄球菌(S.aureus)和枯草芽孢杆菌(B.subtilis)表现出良好的抑菌效果,最大抑菌率可达99.1%,为聚酰亚胺在耐高温抑菌生物医用材料等领域的应用提供了新的方向.     

Influence of temperature and imidization method on the structure and properties of polyimide fibers prepared by wet spinning

A polyamic acid (PAA) based on 4,4′-bis(4-aminophenoxy)diphenyldiamine and 1,3-bis-(3′,4-dicarboxyphenoxy)benzene dianhydride was synthesized. PAA fibers were prepared by wet spinning. Subsequent cyclization of PAA units was achieved using chemical or thermal imidization. The influence of the imidization method and process conditions on the chemical structure, porosity, morphology, thermal and mechanical properties of polyimide (PI) fibers was studied. Thermal imidization was carried out in the temperature range from 60 to 300 °C at different process durations. The degree of imidization of PI fibers was studied by IR spectroscopy. The structure and properties of PI fibers were studied by scanning electron microscopy, thermal analysis, and by measuring the stress-strain properties.

     

THERMAL DEGRADATION AND FLAME RETARDANCY OF CALCIUM ALGINATE FIBERS

Calcium alginate fibers were prepared by wet spinning of sodium alginate into a coagulating bath containing calcium chloride.The thermal degradation and flame retardancy of calcium alginate fibers were investigated with thermal gravimetry(TG),X-ray diffraction(XRD),limiting oxygen index(LOI) and cone calorimeter(CONE).The results show that calcium alginate fibers are inherently flame retardant with a LOI value of 34,and the heat release rate(HRR),total heat release(THR),CO and CO_2 concentrations during ...     

热亚胺化过程中气氛和拉力对BPDA-PDA聚酰亚胺纤维结构与性能的影响

研究了3,3',4,4'-联苯四酸二酐-对苯二胺(BPDA-PDA)型聚酰胺酸(PAA)纤维热亚胺化过程中气氛和拉力对聚酰亚胺(PI)纤维结构和性能的影响. 热处理过程中, 恒温处理5 min时, 虽然不同气氛下纤维的表面形貌并无明显差异, 但N₂气下所得纤维的力学性能明显优于空气下的样品, N₂气保护作用下, 最高断裂强度和初始模量分别达到1.25和65.0 GPa. 恒温处理40 min时, N₂气对纤维表面形貌有明显的保护作用. 但对于力学性能, 气氛的影响仅在450 ℃时表现得非常明显. 低于450 ℃时, 长时间的热处理成为影响纤维力学性能的主要因素, 气氛的影响变得不明显. 高于450 ℃时, 在N₂气和空气中的纤维皆发生明显的降解, 从而严重影响其力学性能. 热亚胺化过程中施加的拉力会促进纤维热酰亚胺化过程中的膨胀. 随着拉力的增加PI纤维长度增加, 同时直径减小. PI纤维轴上(004)晶面的间距、 晶粒尺寸、 线性热膨胀系数(为负值)的绝对值及玻璃化转变温度都随热处理时拉力的增加而增大. 纤维的断裂强度随拉力的变化基本保持在0.90 GPa左右, 断裂伸长率随着拉力增加稍有下降, 纤维的初始模量随拉力的增大而增加.     

牵伸倍率对联苯型聚酰亚胺纤维形貌、取向及性能的影响

均苯四甲酸二酐(PMDA)和联苯二酐(BPDA)与3,3′-二甲基联苯二胺(OTOL)共聚得到聚酰亚胺(PI)溶液,通过干喷-湿法纺制成纤维.利用扫描电镜(SEM)、广角X射线衍射(WAXD)、纤维力学性能测试仪、动态力学分析仪(DMA)和热失重分析仪(TGA)等表征手段,研究不同牵伸倍率对联苯型聚酰亚胺纤维形貌结构、...     

Synthesis and properties of novel polyimide fibers containing phosphorus groups in the side chain (DATPPO)

A series of polyamic acid copolymers(co-PAAs) containing phosphorous groups in the side chains were synthesized from [2,5-bis(4-aminophenoxy) phenyl] diphenylphosphine oxide(DATPPO) and 4,4′-oxydianiline(ODA) with 3,3′,4,4′-biphenyltetracarboxylic dianhydride(s-BPDA) through the polycondensation in N,N′-dimethyacetamide(DMAc). The co-PAA solutions were spun into fibers by a dry-jet wet spinning process followed by thermal imidization to obtain co-polyimide(co-PI) fibers. FTIR spectra and elemental analysis confirmed the chemical structure of PI fibers. SEM results indicated that the resulting PI fibers had a smooth and dense surface, a uniform and circle-shape diameter. The thermogravimetric measurements showed that with the increase of DATPPO content, the resulting PI fibers possessed high decomposition temperature and residual char yield, indicating that the PI fibers had good thermal stability. The corresponding limiting oxygen index(LOI) values from the experiment results showed that the co-PI fibers possessed good flame-retardant property. Furthermore, the mechanical properties of the co-PI fibers were investigated systematically. When the DATPPO content increased, the tensile strength and initial modulus of the co-PI fibers decreased. However, the mechanical properties were improved by increasing the draw ratio of the fibers. When the draw ratio was up to 2.5, the tensile strength and initial modulus of the co-PI fibers reached up to 0.64 and 10.02 GPa, respectively. The WAXD results showed that the order degree of amorphous matter increased with increased stretching. In addition, the SAXS results displayed that valuably drawing the fibers could eliminate the voids inside and lead to better mechanical property. WAXD revealed that the orientation of the amorphous polymer influenced the mechanical properties of the fibers.     

卡拉胶纤维的阻燃性能

以钡盐为凝固浴, 经湿法纺丝技术获得卡拉胶纤维(CAF). 通过极限氧指数(LOI)、 锥型量热(Cone)、 扫描电子显微镜(SEM)、 元素分析(EDS)、 X射线衍射(XRD)、 热重红外(TG-FTIR)同步差示扫描量热(DSC)法、 热裂解(Py)和气相色谱-质谱法(GC-MS)对CAF进行表征. 结果表明, CAF极限氧指数高达50以上, 锥型量热过程中, CAF一直保持红热状态, 没有产生火苗, 其热释放速率及总释放热等参数均较低, 与海藻酸钙纤维(ALF)和琼胶纤维(AGF)相比, CAF具有较好的阻燃性. 可能机理为卡拉胶分子的硫酸酯基和渗入纤维内部的钡离子发生络合作用, 并促进交联成炭和改变纤维裂解过程. 裂解过程中产生的磺酰自由基与燃烧产生的氢氧自由基迅速结合, 终止燃烧反应. 同时, CAF在燃烧过程中产生大量残炭, 并形成致密的钡盐结构层和中空的纤维结构, 成为CAF阻燃的另一重要因素.     

软质聚氨酯泡沫塑料用无卤阻燃剂的研究

本文以羟基苯氧膦丙烯酸(CEPP)和三聚氰胺(MA)为原料合成了一种含磷、氮无卤阻燃剂(CMA),采用FT-IR表征了阻燃剂的化学结构,并将该阻燃剂用于软质聚氨酯泡沫(FPUF)的阻燃。用扫描电镜(SEM)研究了阻燃剂的加入对FPUF的形态的影响,通过LO I和垂直燃烧(Cal.117A)测试研究了该阻燃剂对FPUF的阻燃效果。结果表明,CMA可以有效提高FPUF的阻燃性:当CMA的添加量为10%时,FPUF即可通过Cal.117A测试,其LO I值也从17.3提高到23.0;随阻燃剂添加量的增加,FPUF的阻燃性能也逐渐提高。TG测试结果表明CMA的加入对FPUF的热稳定性没有多大影响。     

Effect of Draw Ratio on the Morphologies and Properties of BPDA/PMDA/ODA Polyimide Fibers

3,3,4,4-Biphenyltetracarboxylic dianhydride/pyromellitic dianhydride/4,4-oxydianiline（BPDA/PMDA/ODA） polyimide copolymer fibers with different draw ratios were prepared from the imidization of polyacrylic acid（PAA） fibers via a dry-jet wet-spinning process.Their morphologies,microcrystal orientations,thermal stabilities,and mechanical properties were investigated via scanning electron microscopy（SEM）,wide angle X-ray diffraction（WAXD）,thermogravimetric analysis（TGA）,and tensile experiments.In order to acquire fibers with better mechanical performance,we aimed at obtaining the optimal draw ratio.Drawing during thermal imidization resulted in a decreased diameter of fiber from 25.8 μm to 16.9 μm corresponding to draw ratio from 1 to 3.5.WAXD results show that the degree of the orientation of the undrawn sample is 64.1％,whereas that of the drawn sample is up to 82％.The as-spun fiber and those with different draw ratios all exhibit high thermal stabilities,i.e.,the temperature at a mass loss of 5％ can reach as high as 570 ℃.The tensile strengths and tensile modulus of the fibers increase with the draw ratios,and the maximum tensile strength and modulus are 0.90 and 12.61 GPa,respectively.     

An efficiently halogen-free flame-retardant long-glass-fiber-reinforced polypropylene system

In order to solve the “candlewick effect” caused by glass fibers, which results in the decrease of flame retardancy of flame-retardant long-glass-fiber-reinforced polypropylene (LGFPP) systems, and the deterioration of mechanical properties caused by adding an additional amount of flame retardants compared with flame-retardant non-glass-fiber-reinforced polypropylene systems so as to keep a same flame retardancy, a novel intumescent flame retardant (IFR) system, which is composed of a charring agent (CA), ammonium polyphosphate (APP) and organically-modified montmorillonite (OMMT), was used to flame retard LGFPP. The thermal stability, combustion behavior, char formation, flame retardant mechanism and mechanical properties of the IFR-LGFPP samples were investigated by thermogravimetric analysis (TGA), limiting oxygen index (LOI), UL-94 test, cone calorimeter test, scanning electronic microscopy, and mechanical property tests. When the content of IFR is 20 wt%, the LOI value of IFR-LGFPP reaches 31.3, and the vertical burning test reaches UL-94 V-0 rating, solving the “candlewick effect” caused by long glass fiber without additional amount of the IFR. All the relevant cone calorimeter parameters also show that IFR-LGFPP has much better flame-retardant behaviors than LGFPP. Furthermore, the mechanical properties of IFR-LGFPP almost remain unchanged in comparison with those of LGFPP containing no IFR. The flame retardant mechanism was also discussed.