双合金结合速凝工艺制备烧结NdFeB研究

采用速凝工艺制备了主相合金铸片,由其微观形貌分析可见,富Nd相呈薄层状均匀分布在主相晶界处。XRD分析表明铸带形成了明显的取向织构。使用普通熔炼方法熔炼几种不同成分的辅相合金。将主相合金与辅相合金配比,运用双合金法工艺制备出烧结NdFeB磁体。研究表明Pr替代Nd有利于提高磁体的剩磁。     

铜、钛复合添加对结NdFeB磁体显微组织和磁性能的影响

研究了烧结NdFeB磁体晶间合添加Cu和Ti 对磁体显微组织和磁性能的影响，当钛含量小于1.2%时，Cu和Ti晶间复合添加可大幅度提高烧结NdFeB磁体的矫顽力，磁变化不大，矫顽力的提高归因于Cu和Ti在主相晶粒表面富集，细化晶粒，阻断主相晶粒之间的磁交换作用，阻碍反磁化畴的传播，当钛含量大于1.2%时，矫顽力略有下降，乘磁急剧下降，乘磁下降的原因在于出现了大量的条状纯钛相。与晶间单独合金化相比，晶间复合合金化可更有效改善NdFeB磁体显微组织与性能。     

Magnetic properties of bulk polycrystalline Pr1-x Ndx（x=0,0.8）FeB permanent magnets

For spin reorientation （SRT）, the applications of sintering NdFeB permanent magnets are limited at low temperature. The sintering PrFeB permanent magnet （PM） presents no SRT and shows excellent magnetic properties at low temperature. The magnetic properties of bulk polycrystalline sintering Prl-xNdxFeB （x = 0 and 0.8 correspond to P42H and N50M respectively） are studied in this paper. The results show that magnetic properties and stability of N50M are better than those of 42H at room temperature. With the decrease of temperature, the parameters ofBr, Hcb, and Hci of P42H present a nearly linear increasing trend; Br and Hcb of N50M first increase and then decline, Hci presents an increasing trend. At 77 K, Br, Hci, and Jr of P42H are increased by 18.7%, 308%, and 17.1% respectively over than those at 300 K; at 120 K, Br, Hci, and Jr of N50M are increased by about 16.19%, 245%, and 12.6% respectively over than those at 300 K. The magnetic properties of P42H are better than those of N50M at low temperature. The sintering PrFeB is the preferred PM in various low-temperature devices.     

ECR离子源六极永磁体的设计研究

分别从材料、结构、尺寸等方面全面地研究了Halbach结构六极永磁铁的设计方法.针对个别磁块可能存在的退磁问题给出了相应的解决方案.通过优化结构,使六极磁铁在离子源等离子体弧腔内壁产生的磁场达到最大.用POISSON,PERMAG,TOSCA等多个磁场模拟程序计算模拟了六极磁场的大小与分布,并给出了一些相应的曲线     

Magnetization reversal in textured NdFeB-Fe composites observed by domain imaging

Textured composite samples consisting of Nd_13.6Fe_73.6Ga_0.6Co_6.6B_5.6 (MQU-F™) and micron-sized Fe particles with weight ratios from 100:0 to 70:30 have been prepared by hot deformation. Microstructure studies revealed a layered structure of both phases with the layer normal parallel to the pressing direction. Magnetic measurements showed single-phase hysteresis curves for all samples when measured along the pressing direction, which is also the easy axis of magnetization. Coercivity decreased drastically from 1.32 T for pure NdFeB samples to 0.154 T for a sample with 30 wt% Fe. Magneto-optical Kerr microscopy with a digitally enhanced imaging technique has been used to examine the evolution of magnetic domains in the hard and soft phase during demagnetizing a sample consisting of 70 wt% NdFeB and 30 wt% Fe. It is shown that demagnetization takes place via domain rearrangements within the soft phase, which lead to and support the nucleation of reversed interaction domains at phase boundaries. Also nucleation of interaction domains within the hard magnetic phase could be revealed.     

AlN/Al dual protective coatings on NdFeB by DC magnetron sputtering

AlN/Al dual protective coatings were prepared on NdFeB by DC magnetron sputtering in a home-made industrial apparatus. Comparing with Al coating, AlN/Al coatings have a denser structure of an outmost AlN amorphous layer following an inner Al columnar crystal layer. The coatings and NdFeB substrate combine well, and moreover, there is occurrence of metallurgy bonding in the interface layer. Both Al and AlN/Al coatings have a good protective ability to NdFeB. Especially, the corrosion resistance of AlN/Al coated NdFeB is improved largely. AlN/Al and Al protective coatings not only do not deteriorate the magnetic properties of NdFeB, but contribute to their slight increase.     

Corrosion behavior of Nd9.4Pr0.6Febal.Co6B6Ga0.5TixCx (x=0, 1.5, 3, 6) nanocomposites annealed melt-spun ribbons

The effect of Ti and C additions on the corrosion behavior of Nd_9.4Pr_0.6Fe_bal.Co₆B₆Ga_0.5Ti_xC_x (x=0, 1.5, 3, 6) isotropic nanocomposite melt-spun ribbons in 3.5 wt% sodium chloride solution was studied. The melt-spun ribbons were annealed at 750 °C for 10 min in argon-filled quartz capsules. The microstructure of multiphase nanocrystalline samples and corrosion products was characterized using the X-ray diffraction and electron microscopy techniques. The electrochemical behavior was assessed using potentiodynamic polarization and electrochemical impedance spectroscopy. The results show that the addition of Ti and C increases the corrosion resistance of NdFeB ribbons; the best corrosion resistance was obtained for 1.5 wt% Ti and C content.     

Crystallization of single-phase nanocrystalline Nd10.8Dy1.5Fe79.7(NbZrCu)2.0B6.0 ribbons

The crystallization of single-phase nanocrystalline Nd_10.8Dy_1.5Fe_79.7(NbZrCu)_2.0B_6.0 ribbons has been investigated. The as-spun ribbons are mainly composed of an amorphous matrix with a small amount of α-Fe, Nd₂Fe₁₄B and/or other crystallization phases. Cu-enriched clusters with different sizes have been found in the as-spun ribbons. These clusters almost disappear after crystallization, which can possess effects on the refinement of grains.     

粉末粒度离散性对NdFeB磁性能的影响

制备了一种NdFeB永磁材料,探讨了制粉前处理方式对粉末离散性、粒径及成品NdFeB永磁体结构与性能的影响。原材料经熔炼、粗破碎后,采用高速风选和高压氢爆2种制粉前处理方式,然后采用同样的成型、烧结和回火工艺制备得到(PrNd)32.3Nb0.70Al0.60Cu0.20B1.03Fe65.17合金,并系统研究了该合金的显微结构和磁性能。结果表明:高压氢爆处理后得到的粉末粒度呈单分散性,粉末粒径较细,所制备得到的磁体样品的微观结构均匀性也较好;高压氢爆处理后制得的磁体样品剩余磁通密度比高速风选制粉方式得到的磁体样品高0.047 T,内禀矫顽力高 193.4 kAm－1,最大磁能积高24.6 kJm－３。