基于Stark展宽的TIG焊接电弧三维电子密度测量研究

焊接电弧三维电子密度的测量对于焊接质量控制具有重要意义,通过光谱仪采集电弧弦方向特征谱线轮廓,利用多项式拟合对径向采集数据进行降噪及平滑处理,通过Abel逆变换法重新构建径向光谱发射系数谱线轮廓,采用傅里叶变换从重建光谱轮廓中分离出Lorentz线形,获得Stark展宽,最终计算了TIG焊电弧等离子体电子密度的三维空间分布。     

Experimental study of the plasma window

The plasma window is an advanced apparatus that can work as the interface between a vacuum and a high pressure region. It can be used in many applications that need atmosphere-vacuum interface, such as a gas target, electron beam welding, synchrotron radiation and a spallation neutron source. A test bench of the plasma window is constructed in Peking University. A series of experiments and the corresponding parameter measurements have been presented in this article. The experiment result indicates the feasibility of such a facility acting as an interface between a vacuum and a high pressure region.     

Research on the influence of conductivity to pulsed arc electrohydraulic discharge in water

Pulsed arc electrohydraulic discharge (PAED) is a kind of thermal plasma arc discharge phenomenon which can generate strong pressure wave, ultraviolet ray and active groups. Therefore, PAED can act as a significant role applying on the technology of water treatment and it has broad application prospects. Compared with the existing water treatment mechanism, the technology of PAED possesses the most sterilization efficient and no secondary pollution. There are a huge number of plasma, active groups and gas liquid mixtures generated between the two arc electrodes in the water medium when the streamer discharge voltage is 3∼5 kV. In addition, water conductivity is also changed with the development of pulse arc electrohydraulic discharge which should be the prime importance in the process of PAED. In this article, firstly we analyzed the discharge mechanism on the process of pulsed arc electrohydraulic discharge. After that how the conductivity had played a major role in the process of pre-breakdown discharge and the main discharge processes will be discussed in detail. Experiments were conducted to research the relation among the conductivity, the pressure wave, active groups, ultraviolet light, discharge current and voltage generated from PAED. In finally the result can become a basis for using the water treatment tech of pulsed arc electrohydraulic discharge on different conductivity.     

The characteristics of surface arc plasma and its control effect on supersonic flow

The characteristic of surface arc plasma included millisecond and microsecond actuation in supersonic flow is investigated both experimentally and numerically. In the experiment, the discharge characteristic of surface arc plasma in quiescent air and supersonic flow is recorded. The stable oblique shock could be observed with millisecond actuation. And the unstable compressive wave could be also observed with microsecond actuation. In the numerical investigation, plasma actuation is defined as a source term with input power density from discharge V–I characteristic, which is expected to better describe the influence of heating process. The numerical results are coincident with experimental results. In order to confirm the capability of surface arc plasma actuation to control supersonic flow, experimental investigations on control shock induced by ramp and separation of boundary layer induced by impinging shock are performed. All the results demonstrate the control effect of surface arc plasma actuation onto supersonic flow.     

不同能级加速过滤电弧沉积四面体非晶碳膜的结构和性能

采用过滤阴极真空电弧技术，通过施加0—2000 V衬底负偏压使沉积离子获得不同能级的入射能量，在单晶硅上制备了四面体非晶碳薄膜.拉曼光谱分析表明，薄膜的结构为非晶sp³骨架中镶嵌着平面关联长度小于1 nm的sp²团簇.原子力显微镜研究表明：在低能级、富sp³能量窗口和次高能级，薄膜中sp³的含量越多，其表面就越光滑，应用sp³浅注入生长机制能够圆满地解释薄膜表面形态与离子入射能量之间的关系；但在高 关键词： 四面体非晶碳 过滤阴极真空电弧 能级     

药芯焊丝脉冲TIG增材制造倒Y形电弧光电特性分析

在药芯焊丝脉冲TIG电弧增材制造过程中,发现了电弧“骑”在成形件两侧的现象,该电弧被称为倒Y形电弧。倒Y形电弧对成形件两侧均有加热作用,其偏移导致成形件两侧受热不均,影响熔覆过程稳定性。按照点阵法测得的光谱数据利用Stark展宽方法计算了倒Y形电弧拖曳部分的电子密度,本研究试验条件下有部分区域（侧壁以外2 mm左右,Z方向0位置以下1.5 mm左右）符合局部热力学平衡条件。利用光谱诊断的Boltzmann图法来计算电子温度,将各点的数据拟合得到完整电弧温度场,分别从平行和垂直于焊枪运动方向分析了熔敷过程中倒Y形电弧的温度场。结果表明,从两个方向光谱诊断得到的倒Y形电弧钨极轴线处的温度最高值均大约为14 000~16 000 K, 分布在钨极端部下方0.5~1.5 mm范围内,电弧拖曳部分的温度大约为5 000~8 000 K。在垂直于焊枪运动方向上,当钨极轴线与熔敷层中心重合时,正常倒Y形电弧及其温度场关于钨极轴线对称分布。当钨极轴线偏移熔敷层中心左侧1 mm时,倒Y形电弧向左发生偏移且温度场也向左发生了偏移,熔敷层左侧温度明显高于右侧温度。在平行于焊枪运动方向,倒Y形电弧温度场扭曲较小,熔敷过程中焊丝从钨极前（左）侧送入,扰动电弧且吸收电弧热量,导致电弧前（左）侧的尺寸和温度均小于后（右）侧,电弧拖曳部分出现了收缩现象。通过分析钨极轴线与熔敷层中心重合以及钨极轴线向左偏移熔敷层中心1 mm的电信号,发现前者的均值电压、基值均值电压、峰值均值电压均小于后者。利用电信号结合高斯热源模型进行分析,在成形件左侧壁相同位置,正常倒Y形电弧的温度和热流密度小于偏移的倒Y形电弧,在成形件右侧壁相同位置则相反,这与光谱诊断得到的温度场分布关系吻合。研究结果对于建立电弧增材制造过程中新的热源模型和过程监控具有重要意义。     

双模式放电中DBD放电参数对甲烷滑动弧火焰光谱及活性粒子的影响分析

对未燃烧的可燃混合气体进行DBD放电,放电后会产生大量的活性粒子,这些活性粒子可以辅助气体燃烧,达到提高燃料燃烧利用率等目的。以DBD激励氩气、甲烷、空气产生的自由基（CH基和OH基）等强化燃烧的关键活性粒子为探索对象,研究DBD放电激励甲烷对滑动弧火焰的影响。为此,采用自主设计的DBD-滑动弧双模式等离子体激励器,利用同轴介质阻挡放电结构对氩气、甲烷、空气混合气进行放电激励,将激励后的氩气、甲烷、空气混合气通入滑动弧端进行点火。固定氩气流量不变,调整空气流量为4.76 L·min-1,并加入甲烷0.5 L·min-1,保证进气通道内氩气与空气-甲烷的气体体积流量比达到Ar∶（CH₄+Air）=1∶30,其中空气、甲烷这两种气体达到了化学燃烧当量比φ=1,氩气、甲烷、甲烷混合气体能实现均匀而稳定的放电并燃烧。DBD段放电电压在15～20 kV范围变化,放电频率在6～10 kHz范围变化,滑动弧段的电压和频率分别保持4 kV与10 kHz恒定,通过改变DBD段放电电压和放电频率,用高速光纤光谱仪检测滑动弧火焰中自由基种类及其光谱强度,分析放电参数激励甲烷对火焰中自由基（CH基和OH基）的影响。结果表明,DBD段放电电压及放电频率的增加可以促进火焰内部的偶联反应发生,可有效提升甲烷滑动弧火焰内部的活性粒子含量,其中OH基团、CH基团在燃烧链式化学反应进程中发挥着较为重要的作用。甲烷经过DBD激励后,随放电电压和频率的增加,火焰中OH基、CH基等主要活性粒子都随之增加。DBD放电后,活性粒子的光谱强度增大,特征谱线比单模式更加明显;甲烷经过DBD激励后,火焰组成发生了变化,滑动弧段出口处甲烷燃烧反应更加充分,火焰温度越高越容易产生OH基。与单模式滑动弧相比,双模式放电可有效促进火焰内部的链式化学反应进程,促进燃料燃烧。     

含氘电极真空弧等离子体空间分布特性诊断研究

真空弧放电等离子体含有多种离子成分,并且各离子在空间上具有不同的分布规律.本文针对金属氘化物电极真空弧离子源,搭建了一台紧凑型磁分析装置,用来研究放电等离子体中氘离子与金属离子的空间分布.当离子源弧流为100 A左右时,该装置能有效地传输引出束流,并且具有较好的二次电子抑制效果,可准确获得各离子流强.利用该装置测量并获得了氘化钛含氘电极真空弧放电等离子体内氘离子和钛离子空间分布规律,结果表明:径向上,氘离子和钛离子都呈高斯分布,但氘离子分布均匀,而钛离子相对集中在轴线附近,导致轴线附近氘离子比例最低;轴向上,所有离子数量都以自然指数函数减少,而且相对幅度接近,所以氘离子比例几乎不变.本文研究结果不仅有助于理解真空弧放电等离子体膨胀过程,还可以指导金属氘化物电极真空弧离子源及其引出设计.     

带有圆弧形凹槽金属薄壁圆管抗撞性优化设计

在金属薄壁圆管的基础上,引入圆弧形凹槽诱导结构并以其为研究对象,建立以凹槽数量及其半径为优化参数,以比吸能和压溃力效率为评价指标的多目标优化模型。分析研究均布设置诱导凹槽对结构吸能、最大峰值压溃力及压溃力曲线平稳性的影响。采用有限元软件LS-DYNA得到不同几何参数模型的碰撞响应,结合径向基函数法构造近似函数,并采用理想点法进行优化设计,得出使结构最优时的凹槽数量和半径,从而得到了理想的诱导凹槽优化结构。