PROMOTING EFFECT OF RARE EARTH OXIDES ON Ni/Re_xO_y-Al_2O_3 CATALYST FOR PARTIAL OXIDATION OF METHANE TO SYNTHESIS GAS

IntroductionSynthesisgas(HZ CO)isproducedfrommethanemoshybysteamrefonningwhichsuffersfromlimitationssuchasveryhighenergyrequirements,complicatedequipmentandinstallations,highHZ/COproductratioandpoorselectivityforcarbonmonoxide.Recently,manyresearchershave…     

STUDIES OF CATALYTIC PARTIAL OXIDATION OF METHANE TO SYNTHESIS GAS

llltcractlOllIntroductionNaturalgas.oft"hichthemajorconstituentismethane.hasbeenusedtoproduces'.nthcsisgasonalargeindustrialscaleforseveraldecades-mostl}'insteamreformingreaction(SR)t'.hichsuffersfromthedisadvantageofhighHZ/COratio(>4-whichis11otsuitablef…     

CH4,CO2和O2制合成气反应中载体对Ni催化剂抗氧化性能的影响

在ＣＨ４、ＣＯ２ 催化氧化制合成气反应中, Ｎｉ／Ａｌ２Ｏ３ 催化剂在高温下生成ＮｉＡｌ２Ｏ４ 尖晶石,是导致催化剂失活的一个重要因素． 通过向载体（Ａｌ２Ｏ３）中添加各种氧化物, 使得催化剂的抗氧化性能得到改善． 并运用ＴＰＲ、ＸＲＤ对催化剂进行表征, 发现催化剂的抗氧化性顺序为： Ｎｉ／ＣａＯ－Ａｌ２Ｏ３ ＞ Ｎｉ／ＭｇＯ－Ａｌ２Ｏ３ ＞ Ｎｉ／ＣｅＯ２－Ａｌ２Ｏ３ ＞ Ｎｉ／Ｌａ２Ｏ３－Ａｌ２Ｏ３ ＞ Ｎｉ／Ｙ２Ｏ３－Ａｌ２Ｏ３ ＞ Ｎｉ／ＴｉＯ２－Ａｌ２Ｏ３＞ Ｎｉ／Ａｌ２Ｏ３＞ Ｎｉ／Ｆｅ２Ｏ３－Ａｌ２Ｏ３．     

流化床甲烷部分氧化制合成气Ni催化剂及助剂La的作用

在流化床中,考察了不同Ni担载量的Ni/γ-Al2O3催化剂对POM反应的催化性能,以8％Ni最佳,TPR结果表明。催化剂表面主要有两种化学状态的NiO。当镍担载量≤2％时,催化剂表面 仅存在一种高温下才能被还原的NiO,在Ni催化剂中添加La,可削弱NiO与载体间的相互作用,并且可减缓在CH4＋O2气氛下升温过程中NiO与载体发生强相互作用 生成NiAl2O4,因此添加La的Ni催化剂在750℃就能引发甲烷部分氧化（POM）反应,且反应引发后可获得与经700℃H2还原后的Ni^0催化剂相同的反应性能。     

K改性NiAl类水滑石衍生复合氧化物催化分解N2O

制备了Ni/Al=4.1(原子比)的NiAl类水滑石,焙烧获得NiAl复合氧化物,浸渍K2CO3溶液制备了K改性NiAl复合氧化物催化剂,其中K/Ni=0.05~0.2(原子比),用于N2O催化分解反应.通过元素分析、XRD、BET、H2-TPR、XPS等技术表征了催化剂的组成结构,考察了NiAl类水滑石的预处理方式、...     

Effect of CeO2 on the catalytic performance of Ni/Al2O3 for autothermal reforming of methane

The effect of promoter Ce on the catalytic performance of Ni/Al2O3 catalyst for autothermal reforming of methane to hydrogen was investigated. The catalysts were characterized by X-ray diffraction （XRD）, temperature-programmed reduction （TPR）, and X-ray photoelectron spectroscopy （XPS）. The results indicated that the catalytic performance of the catalysts was improved with the addition of Ce. Ni/Ce30Al70Oδ showed the highest CH4 conversion in operation temperatures ranging from 650 ℃ to 850 ℃. At the same time, the decrease in H2/CO ratio with increasing reaction temperature was consistent with the fact that water-gas shift reaction was thermodynamically unfavorable at higher temperatures. The XRD result indicated that adding Ce to Ni/Al2O3 catalyst prevented the formation of NiAl2O4 and facilitated the formation of NiO. The formation of NiO increased the number of active sites, resulting in higher activity. Comparing the TPR profiles of Ni/Ce30Al70Oδ with Ni/Al2O3, it could be clearly observed that with the addition of Ce, the total reduction peak areas in the middle and low temperatures increased. It was most probably that the addition of Ce inhibited the stronger interaction between Ni and Al2O3 to form the phase of NiAl2O4, and favored the formation of the strong interaction between NiO species and CeO2. Therefore, the addition of Ce to the Ni/Al2O3 catalyst increased the active surface that promoted the activity of the catalyst.     

碱金属助剂类型及前驱物对改性NiAl复合氧化物催化分解N2O活性的影响

制备了不同Ni/Al原子比的NiAl类水滑石样品,焙烧获得NiAl复合氧化物,用于N₂O分解反应,研究了NiAl复合氧化物组成对催化活性的影响。在活性较高的NiAl复合氧化物表面浸渍碱金属碳酸盐溶液,制备改性NiAl复合氧化物,考察了碱金属类型（Na、K、Cs）和钾前驱物（K₂CO₃、K₂C₂O₄、CH₃COOK、KNO₃）对改性催化剂活性的影响。用XRD、ICP-AES、FT-IR、BET、H₂-TPR、XPS技术表征了催化剂的组成结构。结果表明,Ni/Al原子比为2.7的NiAl复合氧化物催化活性较高;Na、K、Cs碳酸盐改性NiAl复合氧化物均提高了催化剂活性,其中K的助剂效应最强。钾前驱物对K改性NiAl复合氧化物的催化活性有显著影响,其中碳酸钾、醋酸钾、草酸钾的加入明显提高了改性催化剂的催化活性,而加入硝酸钾反而降低了催化剂活性。     

EFFECTS OF RARE EARTH OXIDE ADDITIVES ON STABILITY OF Ni/Al_2O_3 CATALYSTS FOR METHANE STEAM REFORMING REACTION

The stability and the high temperature steam resistance of Ni/Al2O3 catalysis added with rare earth oxides were investigated. It was found that the addition of rare earth oxides resulted in great improvement in the stability and high temperature steam resistance of the catalysts through suppressing the growth of Ni crystallite, the oxidation of metal Ni and the formation of NiAl2O4.     

流化床反应器中不同Ni/Al2O3催化剂上CH4-CO2重整反应性能的比较研究

采用浸渍法、溶胶 凝胶过程与普通干燥、超临界干燥过程相结合的方法制备了三种20%的NiO-Al2O3体系催化剂，利用BET、XRD、H2 TPR、H2-TPD等方法对各催化剂样品物化性质进行了表征，并考察了催化剂在流化床反应器中CH4-CO2重整反应的催化性能。研究结果表明，经923K焙烧后气凝胶催化剂中镍与载体间作用力最强，主要为固定NiO和尖晶石NiAl2O4结构，而浸渍型催化剂和干凝胶催化剂中镍与载体间作用力较弱。三种催化剂中，气凝胶催化剂具有比表面积较大、堆密度较低、Ni还原度及分散度较高的特点。它在流化床反应器中所形成的聚团流态化状态具有较高的床层膨胀率，大量多孔疏松状的纳米颗粒聚团在床内的循环运动有效地提高了传质效率，能使得生成的沉积炭快速得到气化，从而抑制了催化剂失活；对于浸渍型催化剂和干凝胶催化剂，流化床反应器中床层膨胀率较低、颗粒循环量较少、传质效率较低，易于造成催化剂表面积炭失活。经用TG和XRD等方法对反应后催化剂分析表征，证明催化剂表面石墨碳的沉积是导致浸渍型催化剂和干凝胶催化剂失活的主要原因。     

Autothermal reforming of methane over Ni catalysts supported over ZrO2-CeO2-Al2O3

Ni catalysts supported on Al2O3, ZrO2-Al2O3, CeO2-Al2O3 and ZrO2-CeO2-Al2O3 were prepared by coprecipitation method, and their catalytic performances for autothermal reforming of methane to hydrogen were investigated. The Ni-supported catalysts were characterized by XRD, TPR and XPS. The relationship between the structures and catalytic activities of the catalysts was discussed. The results showed that the catalytic activity and stability of the Ni/ZrO2-CeO2-Al2O3 catalyst was better than those of other catalysts with the highest CH4 conversion, H2/CO and H2/COx ratio at 750 ℃. The catalyst showed a little deactivation along the reaction time during its 72 h on stream with the mean deactivation rate of 0.08%/h. The catalytic performance of the Ni/ZrO2-CeO2-Al2O3 catalyst was also affected by reaction temperature, no2 ： nCH4 molar ratio and nH2O ： nCH4 molar ratio. TPR, XRD and XPS measurements indicated that the formation of ZrO2-CeO2 solid solution could improve the dispersion of NiO, and inhibit the formation of NiAl2O3, and thus significantly promoted the catalytic activity of the Ni/ZrO2-CeO2-Al2O3 catalyst.     

Ethanol steam reforming over Ni-Cu/Al2O3-MyOz （M = Si, La, Mg, and Zn） catalysts

Ni-based catalysts doped with copper additives were studied on their role in ethanol steam reforming reaction.The effects of Ca content,support species involving Al2O3-SiO2,Al2O3-MgO,Al2O3-ZnO,and Al2O3-La2O3,on the catalytic performance were studied.Characterizations by TPR,XRD,NH3-TPD,XPS,and TGA indicated that catalysts 30Ni5Cu/Al2O3-MgO and 30NiSCu/Al2O3-ZnO have much higher H2 selectivity than 30NiSCu/Al2O3-SiO2,as well as good coke resistance.H2 selectivity for 30Ni5Cu/Al2O3-MgO catalyst was 73.3% at 450℃ and increased to 94.0% at 600 ℃,whereas for 30NiSCu/Al2O3-ZnO catalyst,the H2 selectivity was 63.6% at 450 ℃ and 95.2% at 600 ℃.These Al2O3-MgO and Al2O3-ZnO supported Ni-Cu bimetallic catalysts may have important applications in the production of hydrogen by ethanol steam reforming reactions.     

山西芮城永乐宫元代天花、藻井研究*

采用不同方法制备了一系列Ni/Al_2O_3催化剂,在无NH_3、无碱条件下对其己二腈催化加氢制1,6-己二胺的反应性能进行研究.通过XRD、 BET、 TEM、 XPS及程序升温实验等结果表明,采用沉淀剂有利于细小Ni纳米颗粒在催化剂介孔内的分散。然而较强的Ni与载体间相互作用不利于氢气的吸附活化,还原处理后催化剂中仍存在较高含量的氧化态Ni物种.采用浸渍法制备的Ni/Al_2O_3-I催化剂中颗粒的平均尺寸为18.5 nm, Ni颗粒暴露在载体表面,生成较高含量的还原态Ni0物种及有利于反应物吸附的中等强度酸性位点.该Ni/Al_2O_3-I催化剂表现出优良的低温活性,在60℃时,己二腈转化频率(TOF)可达39.7 h~(-1);80℃时转化率为100%, 1,6-己二胺收率可达73.0%.然而,由于Ni/Al_2O_3-I催化剂中Ni与Al_2O_3间相互作用较弱,经过3次循环性能测试,催化剂活性明显下降.进一步以少量Cu元素修饰低含量Ni/Al_2O_3-I催化剂, Cu助剂的引入有效改善了Ni纳米颗粒的分散性,并与部分Ni组分形成双金属纳米颗粒.Ni_(15)Cu_3/Al_2O_3催化剂经5次循环反应后无明显失活现象,催化剂的形貌及化学结构亦无明显变化, Cu的引入在保持Ni基催化剂低温活性的同时有效提升了催化剂的循环稳定性,催化剂的TOF为52.1 h~(-1).     

Methane reforming With CO2 to syngas over CeO2-promoted Ni/Al2O3-ZrO2 catalysts Prepared Via a direct sol-gel process

CeO2-promoted Ni/Al2O3-ZrO2 (Ni/Al2O3-ZrO2-CeO2) catalysts were prepared by a direct sol-gel process with citric acid as gelling agent. The catalysts used for the methane reforming with CO2 was studied by infrared spectroscopy (IR), thermal gravimetric analysis (TGA), microscopic analysis, X-ray diffraction (XRD) and temperature-programmed reduction (TPR). The catalytic performance for CO2 reforming of methane to synthesis gas was investigated in a continuous-flow micro-reactor under atmospheric pressure. TGA, IR, XRD and microscopic analysis show that the catalysts prepared by the direct sol-gel process consist of Ni particles with a nanostructure of around 5 nm and an amorphous-phase composite oxide support. There exists a chemical interaction between metallic Ni particles and supports, which makes metallic Ni well dispersed, highly active and stable. The addition of CeO2 effectively improves the dispersion and the stability of Ni particles of the prepared catalysts, and enhances the adsorption of CO2 on the surface of catalysts. The catalytic tests for methane reforming with CO2 to synthesis gas show that the Ni/Al2O3-ZrO2-CeO2 catalysts show excellent activity and stability compared with the Ni/Al2O3 catalyst. The excellent catalytic activity and stability of the Ni/Al2O3-ZrO2-CeO2 are attributed to the highly, uniformly and stably dispersed small metallic Ni particles, the high reducibility of the Ni oxides and the interaction between metallic Ni particles and the composite oxide supports.     

担载镍催化剂上乙炔与甲酸甲酯加氢酯化合成丙烯酸甲酯:担载量和焙烧温度的影响(英文)

以ＮｉＯ担载量为０．０８ｗｔ％～１８．７ｗｔ％及焙烧温度为６２３ Ｋ～８７３ Ｋ的ＮｉＯ／Ａｌ２Ｏ３催化剂进行乙炔与甲酸甲酯的加氢酯化反应,并结合ＴＰＲ、ＸＰＳ、ＸＲＤ和ＢＥＴ技术对催化剂进行表征。催化剂在制备过程中,镍离子与载体氧化铝间的相互作用产生两种不同的镍物种,ＮｉＯ晶相和ＮｉＡｌ２Ｏ４类物种,它们间的比例随担载量及焙烧温度而异,因而表现出其对乙炔与甲酸甲酯加氢酯化不同的反应性能。实验结果表明,在７７３ Ｋ焙烧的１０Ｗｔ％ＮｉＯ／Ａｌ_２Ｏ_３最适合乙炔与甲酸甲酯的加氢酯化反应。     

Hydrogen production from coke oven gas over LiNi/γ-Al2O3 catalyst modified by rare earth metal oxide in a membrane reactor

The performance of LiNi/r-Al2O3 catalysts modified by rare earth metal oxide (La2O3 or CeO2) packed on BCFNO membrane reactor was discussed for the partial oxidation of methane (POM) in coke oven gas (COG) at 875 ◦C. The NiO/r-Al2O3 catalysts with different amounts of La2O3 and CeO2 were prepared with the same preparation method and under the same condition in order to compare the reaction performance (oxygen permeation, CH4 conversion, H2 and CO selectivity) on the membrane reactor. The results show that the oxygen permeation flux increased significantly with LiNiREOx/r-Al2O3 (RE = La or Ce) catalysts by adding the element of rare earth especially the Ce during the POM in COG. Such as, the Li15wt%CeO29wt%NiO/ -Al2O3 catalyst with an oxygen permeation flux of 24.71 ml·cm−2·min−1 and a high CH4 conversion was obtained in 875 ◦C. The resulted high oxygen permeation flux may be due to the added Ce that inhibited the strong interaction between Ni and Al2O3 to form the NiAl2O4 phase. In addition, the introduction of Ce leads up to an important property of storing and releasing oxygen.     

掺杂助剂Ce和Zr的Ni/Al2O3催化剂的X光电子能谱分析

以Na2CO3为沉淀剂,在pH 9.0的沉淀条件下,采用并流沉淀法制备了Ni/Al2O3、Ni/CeO2-Al2O3、Ni/ZrO2-Al2O3和Ni/ZrO2-CeO2-Al2O34种催化剂,催化剂中Ni负载量(质量分数)为10%。采用XPS表征手段及常压固定床反应器对催化剂进行活性评价,考察了助剂Ce和Zr及二者的协同作用对Ni基催化剂表面物种结合能的影响以及对甲烷自热重整制氢反应性能的影响。结果表明,助剂Ce和Zr的添加及二者的协同作用对Ni基催化剂表面各物种的结合能均有一定的影响,结合评价结果可知,Ce和Zr二者的协同作用对Ni基催化剂的催化性能提高最大。     

在甲烷部分氧化制合成气中Pt-Ni/Al_2O_3催化剂中的Pt-Ni协同作用机理(英文)

甲烷部分氧化制合成气的研究是在Ｎｉ／Ａｌ２Ｏ３催化剂上进行的。结果表明,添加少量的Ｐｔ可显著提高甲烷转化率和ＣＯ选择性并增加Ｎｉ／Ａｌ２Ｏ３催化剂的稳定性。通过ＸＲＤ、ＸＰＳ、ＴＰＲ和ＴＰＤ等表征手段发现,Ｐｔ－Ｎｉ／Ａｌ２Ｏ３催化剂中形成了Ｐｔ－Ｎｉ合金,Ｐｔ在催化剂表面富集。分析ＴＰＲ和ＴＰＤ数据可知,Ｐｔ－Ｎｉ双金属的相互作用阻止了催化剂的烧结和Ｎｉ的流失,提高了催化剂的活性。另外,Ｐｔ－Ｎｉ的协同作用也抑制了催化剂表面积炭的产生。     

十六烷基膦酸配合的复合氧化物纳米催化剂稳定的O/W乳液中甲苯单一氧化为苯甲醛（英文）

苯甲醛是一种用途广泛的重要化学品,通过O2氧化甲苯制取苯甲醛是最佳生产途径,也是近几十年来工业界迫切需要的反应之一.虽然该反应在苄基上结合一个氧再脱除两个氢即可,对该反应的多相催化过程也已经研究了几十年,但其性能仍远远低于工业要求.当前的工业过程主要有甲苯氯化水解法和甲苯均相氧化法两种,但都存在严重的环境污染和腐蚀问题,且产品中含有少量卤素,阻碍了其在诸如香水或食品中的高端应用.近年来,以O2作为氧化剂及Pd,Au,Pt,Ag,Ru等贵金属或它们间的合金为催化剂的甲苯液相氧化反应研究取得了一些很好的进展,但仍然不能在高甲苯转化率下高选择性地得到苯甲醛.本课题组曾报道了一种高效的混相催化体系,以O2作为氧化剂将甲苯专一地催化氧化为苯甲醛,其中十六烷基膦酸-氧化铁(HDPA-FeOx)纳米颗粒处在甲苯和水的界面上,稳定了该O/W类皮克林乳液(Pickering).为了进一步提高催化剂晶格氧的移动性以提升催化活性,本文采用Mn, Co, Ni, Cu, Cr, Mo, V和Ti等一系列金属氧化物对催化剂HDPA-Fe Ox进行掺杂,同时使用一种特殊的纳米Al2O3作为载体,大大地增加了催化剂制备的便捷性和保证了催化剂在实际应用中的稳定性.TEM和XRD结果表明,Al2O3负载了金属氧化物后,其形貌仍为纳米棒状结构,并只能观察到Al2O3的晶相衍射峰,表明金属氧化物均匀地负载在其表面.BET结果表明,负载后的催化剂的孔结构与载体Al2O3类似.FT-IR结果表明,HDPA很好地吸附在了催化剂表面.TG结果表明,催化剂中HDPA含量与加入量相符,质量分数为~5%.结合前期工作可知,HDPA能够调整Fe M纳米棒表面催化性质,且以1 HDPA/nm2的密度为最佳,此时,甲苯液相氧化为苯甲醛的催化性能最佳.催化性能测试结果表明,催化剂吸附了HDPA后,甲苯的转化率显著增加,且只生成苯甲醛.在所考察的第二种掺杂金属中,以Ni的效果为最好.该催化剂在最佳反应条件下,甲苯转化率为83%(TOF=0.027nm–2·s–1),苯甲醛选择性为~100%.而Cr,Mo,V和Ti等高价金属则抑制了该反应,这也说明通过掺杂第二种金属调变晶格氧的活动性可影响反应性能.经过优化后,最佳反应条件为:p H值为2.5,反应温度为180°C.原位FT-IR结果表明, 180°C下,甲苯在吸附有HDPA的催化剂表面能够发生化学吸附,苄基C–H键解离并与晶格氧产生结合,形成了C6H5–CH2–O–Fe中间物种,该物种脱附即得苯甲醛.该温度下,表面HDPA对甲苯的化学吸附不可缺.     

Effect of Transition Metals (Cu, Co and Fe) on the Autothermal Reforming of Methane over Ni/Ce0.2Zr0.1Al0.7Oδ Catalyst

The transition metals (Cu, Co, and Fe) were applied to modify Ni/Ce0.2Zr0.1Al0.7Oδ catalyst.The effects of transition metals on the catalytic properties of Ni/Ce0.2Zr0.1Al0.7Oδ autothermal reforming of methane were investigated. The Ni-supported catalysts were characterized by XRD, TPR and XPS.Tests in autothermal reforming of methane to hydrogen showed that the addition of transition metals (Cu and Co) significantly increased the activity of catalyst under the conditions of lower reaction temperature,and Ni/Cu0.05Ce0.2Zr0.1Al0.65Oδ was found to have the highest conversion of CH4 among all catalysts in the operation temperatures ranging from 923 K to 1023 K. TPR, XRD and XPS measurements indicated that the cubic phases of CexZr1-xO2 solid solution were formed in the preparation process of catalysts.Strong interaction was found to exist between NiO and CexZr1-xO2 solid solution. The addition of Cu improved the dispersion of NiO, inhibited the formation of NiAl2O4, and thus significantly promoted the activity of the catalyst Ni/Cu0.05Ce0.2Zr0.1Al0.65Oδ.     

镁铝混合氧化物负载镍催化剂的制备及在液化石油气低温重整反应中的催化性能

采用共沉淀-浸渍法制备了不同Ni 含量的 Ni/Mg(Al)O 催化剂并用于液化石油气(LPG)的低温水蒸气重整反应. X 射线衍射和程序升温还原结果表明, 在 800 ℃焙烧的 Ni/Mg(Al)O 催化剂中, NiO 与 MgO 反应生成 Mg-Ni-O 固溶体, 还原后形成金属 Ni 纳米颗粒. 详细研究了 Ni 含量(质量分数)、反应温度和水/碳摩尔比(n_H2O/n_C) 等对催化剂性能的影响. 实验结果表明, 15%Ni/Mg(Al)O 催化剂对 LPG 低温重整反应具有最佳的催化性能. 提高反应温度能显著提高 Ni/Mg(Al)O 催化剂的催化性能. 当n_H2O/n_C=2时, 在400~500 ℃的温度范围使LPG完全转化的最大反应空速从 28900 mL·h^-1·g^-1Cat提高到 86800 mL·h^-1·g^-1Cat. 适当增大水/碳摩尔比有利于 LPG 转化为小分子气体, 但在 LPG 摩尔流量不变的情况下, 反应气中水含量过高会导致 LPG 转化率降低. 反应后催化剂的X射线衍射谱(XRD)和热重分析(TG)结果表明, Ni/Mg(Al)O催化剂优良的催化活性和反应稳定性可归因于催化剂表面Ni晶粒较高的稳定性和抗积炭性能.