丁醛等离子体处理填料对填充聚烯烃熔体流变性的影响

用毛细管流变仪研究了经丁醛等离子体处理的云母粉填充高密度聚乙烯熔体(160℃)和聚丙烯熔体(180℃)的流变性。数据表明,处理削弱填充聚烯烃熔体流动的非牛顿性,熔体流动非牛顿指数随等离子体处理时间的延长而增大;处理降低填充聚烯烃熔体在低切变速率下的表观粘度,提高其在高切变速率下的表观粘度,发生转变的临界切变速率对填充聚乙烯和聚丙烯分别为150S~(-1)和50S~(-1)。扫描电镜观察熔体形态证实,处理对熔体粘度的复杂影响,是处理改善填料在熔体中的分散性和提高填料与基体界面结合力两者综合作用的结果。     

等离子体处理云母对填充聚烯烃结构影响的研究

<正> 近年出现的用冷等离子体处理填料的方法被认为是偶联剂技术的一个新发展。它是通过等离子体作用,使填料表面产生有利于与基体树脂相容的结构变化,从而实现改善填充体系使用和加工性能的目的。这种处理方法具有作用强度大而穿透力小、效率高,无公害等特点。与采用硅烷、钛酸酯偶联剂等较成熟的处理方法不同,等离子体处理的研究尚在起步阶段,基本局限于对处理效果的探讨,有关处理对填充体系结构影响的研究尚不多见。本文以经乙烯等离子体处理的云母为填料,初步研究了填料与HDPE、IDPE及PS界面的水扩散特性、界面极化特性,以及基体的松弛转变行为。     

CaCO_3表面包覆改性及其对填充PP力学性能的影响

先用丙烯酸(AA)处理CaCO3,在其表面引入活性双键基团后,再通过固相包覆反应将聚丙烯蜡(PPW)固定在CaCO3表面.实验发现改性CaCO3可经受甲苯、稀盐酸处理而不发生溶解,结合红外及热重分析结果,证明PPW已经通过化学键合而成功地包覆在CaCO3表面.将该改性CaCO3填充聚丙烯(PP)后,发现PP的冲击性能及拉伸性能均有不同程度的提高,当改性CaCO3的填充量为15份时,体系的缺口冲击强度达到最大值,为基体树脂的1.68倍;当改性CaCO3的填充量10份时拉伸强度达到峰值,为同等添加量的未改性CaCO3的1.22倍.     

高强超韧高密度聚乙烯/聚丙烯共混物性能与微相分离结构的研究

在常规注射过程中 ,难以获得超高性能的共混体系注射制件 ,已有的研究表明 ,采用高剪切注射 ,可以抬高共混体系的最低临界相容温度曲线 (LCST)的位置 ,增加相容性 .当熔体进入模具后 ,冷却的同时相容性下降 ,开始相分离 ,相分离程度发展到某一程度即可获得高性能的制件 .对于高密度聚乙烯 (HDPE)、聚丙烯 (PP)两组分均为结晶型聚合物的共混体系 ,由于其相形态与结晶形态相互制约、竞争 ,微相分离程度难以控制 ,因此对其液 液相形态与结晶过程的控制是获得共混物最终形态与性能的关键 .采用振动保压注射成型技术不仅对HDPE、PP各自力学性能有明显的自增强作用 ,而且对HDPE/PP共混体系的力学性能也有十分明显的改善 .DSC、WAXD、SEM结果表明共混体系拉伸强度的提高主要取决于试样中串晶数量和大分子链的定向程度 ,而冲击强度则主要取决于两组分微观的相分离程度 .研究结果表明 ,HDPE/PP含量为 92 / 8的试样拉伸强度为 97 1MPa,80 / 2 0试样的缺口冲击强度为 4 5 5kJ/m2 ,较静态试样分别提高 4 3倍和 9 5倍 .采用振动填充注射技术针对某一组分可以获得高强度、高韧性的共混制件 .     

等离子体处理云母粉对其表面特性及对其与聚合物界面特性的影响

采用等离子体方法处理填料及增强体表面,是提高填料及增强体与聚合物基体的粘合性、改善复合材料性能的一个新的有效途径。目前研究工作集中于处理条件与复合体系宏观性能的关系上,对处理前后填料表面性质以及填料与聚合物界而性质变化的探讨却很少。而只有了解上述变化才能从本质上认识处理条件与复合体系宏观性能的关系。本文首次对云母粉进行丁醛等离子体处理,测定了处理前后液体在云母粉表面的接触角,估算了处理条件     

Ar/O2低温等离子体处理对高密度聚乙烯-玻璃粘接性能的影响

Ar／O2低温等离子体处理的高密度聚乙烯(HDPE)膜，和硅烷化玻璃进行粘接。借助X光电子能谱仪(XPS)和衰减全反射红外光谱(ATP-FTIR)对Ar／O2等离子体处理的HDPE膜和硅烷化玻璃进行表面结构分析。研究不同等离子体处理时间、成层温度和成层时间对HDPE／APS-玻璃粘接效果的影响，考察HDPE膜的亲水性与其粘接性之间的关系，寻找HDPE／APS-玻璃最佳粘接条件。结果表明，在本实验条件下，实现了HDPE膜与玻璃之间的粘接，HDPE／APS-玻璃剥离粘接强度高达51．2N／cm。     

聚丙烯/凹凸棒石纳米复合材料的制备与性能研究

以聚丙烯(PP)为聚合物基体,天然凹凸棒石(ATP)为无机组分,经过氧化聚乙烯对ATP表面进行包覆处理,用熔融共混的方法制备了PP/ATP纳米复合材料.扫描电镜结果显示,经本方法处理后的ATP在PP基体中分散较为均匀.ATP棒晶簇直径最佳分散尺寸能达到20~40 nm,比未处理ATP在基体中的棒晶簇直径小10 nm以上;XRD测试表明,未处理ATP和处理后的ATP均有使PP晶粒细化的作用,同时不改变PP的α晶型;DSC结果显示,ATP的加入提高了PP的结晶温度和结晶度,说明ATP有一定的成核作用.通过对复合材料的力学性能测试发现,经过处理的ATP制备的复合材料力学性能优于未处理ATP复合材料对PP力学性能的改善.其中ATP与氧化聚乙烯固含量的质量比为2∶1,ATP含量为3 wt%时复合材料力学性能达到最好.缺口冲击强度比纯PP最高提高了83%,提高幅度显著;经过处理的ATP制备的复合材料拉伸强度提高了6%~11%;弯曲强度提高了33%~45%;弯曲模量提高了90%~106%.     

固相力化学方法回收利用废弃聚丙烯/废旧电路板的研究

采用固相力化学技术制备废旧电路板非金属材料(WPCB)改性粉体,填充废弃聚丙烯(PP),制备了高性能废旧PP/WPCB复合材料,研究了固相剪切对WPCB粒度、粒度分布以及PP/WPCB复合材料结构、流变性能和力学性能的影响。结果表明,磨盘碾磨使WPCB粉体体积粒径由282.4μm降到63.5μm,比表面积由0.06m2/g提高到0.14m2/g,粒度分布明显变窄,玻纤与环氧树脂剥离效果明显。固相力化学方法制备WPCB粉体填充废旧PP后,其分散大幅改善,加工性能明显优于未碾磨体系,复合材料力学性能优于纯PP和未经固相力化学处理的PP/WPCB复合材料,相对于纯PP拉伸强度提高14.6%,弯曲模量提高82.5%,缺口冲击强度提高11.2%。得到的材料表面色泽均一、成本低廉,具有良好工业化前景。     

聚丙烯/硫酸钡复合体系的界面相互作用与流变性质和结晶行为的关系

制备了一系列具有不同界面状态的聚丙烯 (PP) 硫酸钡 (BaSO4)复合体 .PP BaSO4的界面分别用硅烷、硬脂酸、马来酸酐接枝聚丙烯 (PP g MAH)改性 .研究表明 ,填充体系的熔体粘度和熔体弹性均高于基体 .以硅烷和PP g MAH进行界面改性后 ,PP BaSO4的界面相互作用加强 ,导致复合体系中的熔体粘度和熔体弹性进一步提高 ,同时BaSO4对PP的成核活性提高 .填料用硬脂酸处理后 ,硬脂酸能够在填料粒子表面上形成一个包覆层 ,使粒子与PP的亲和性改善 .同时该包覆层具有润滑作用 ,使得复合体系的熔体粘度和熔体弹性下降 ,并使得该体系中BaSO4的成核活性低于硅烷和处理的体系 .本文探讨了由复合体系的熔体粘度定量比较填充复合体系中聚合物 填料界面相互作用的方法 ,讨论了界面改性对复合体系流变性质和结晶行为影响的机理     

成型方式对不同木塑复合体系的性能影响研究

以木粉为填充材料,以PE(聚乙烯)、PP(聚丙烯)为塑料基体,分别采用混炼-模压工艺和挤出-注塑工艺制备木塑复合材料,对比研究不同复合材料的力学性能、热性能以及流变性。结果表明,混炼-模压工艺制备的PE基复合材料综合性能较优,而挤出-注塑工艺制备的PP基复合材料综合性能较优,且在PE塑料系列中,HDPE(高密度聚乙烯)基复合材料综合力学性能最好,LLDPE(线性低密度聚乙烯)基复合材料的冲击韧性最好,但其综合力学性能较差。     

丁醛等离子体处理云母粉对其表面特性及与聚合物界面特性的影响

用电容耦合式等离子体聚合方法对云母粉进行丁醛等离子体处理,通过测定各种液体对密堆积云母粉的渗透速度,确定了液体在云母粉表面的接触角,估算了云母粉的表面张力及与典型线形聚合物的界面张力。结果表明,极性液体在云母粉表面的浸润性因处理而削弱,非极性液体的浸润性基本来变;云母粉表面张力由处理前的41.34(N·m~(-1)·10~(-3))下降到处理5min时的31.51和处理30min时的25.59(N·m~(-1)·10~(-3));处理对云母粉与线形聚合物界面张力的影响因聚合物而不同,但该界面张力的极性分量均因处理而减小。     

Thermogravimetric analysis of rice husk flour filled thermoplastic polymer composites

The thermal degradation and thermal stability of rice husk flour (RHF) filled polypropylene (PP) and high-density polyethylene (HDPE) composites in a nitrogen atmosphere were studied using thermogravimetric analysis. The thermal stability of pure PP and HDPE was found to be higher than that of wood flour (WF) and RHF. As the content of RHF increased, the thermal stability of the composites decreased and the ash content increased. The activation energy of the RHF filled PP composites increased slowly in the initial stage until α=0.3 (30% of thermal degradation region) and thereafter remained almost constant, whereas that of the RHF filled HDPE composites decreased at between 30 and 40 mass% of RHF content. The activation energy of the composites was found to depend on the dispersion and interfacial adhesion of RHF in the PP and HDPE matrix polymers. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effects of matrix molecular weight on structure and reinforcement of high density polyethylene/mica composites

Three types of high-density polyethylene(HDPE)with different molecular weights(high,medium and low)were adopted to evaluate the influence of matrix molecular weight on the structure-property relation of injection-molded HDPE/mica composites through a combination of SEM,2d-WAXS,DSC,DMA and tensile testing.Various structural factors including orientation,filler dispersion,interfacial interaction between HDPE and mica,etc.,which can impact the macroscopic mechanics,were compared in detail among the three HDPE/mica composites.The transcrystallization of HDPE on the mica surface was observed and it exhibited strong matrix molecular weight dependence.Obvious transcrystalline structure was found in the composite with low molecular weight HDPE,whereas it was hard to be detected in the composites with increased HDPE molecular weight.The best reinforcement effect in the composite with low molecular weight HDPE can be understood as mainly due to substantially improved interfacial adhesion between matrix and mica filler,which arises from the transcrystallization mechanism.     

乙烯等离子体处理的云母表面结构及表面性质

用元素分析、色-质谱、裂解气相色谱和顺磁共振等方法研究了经乙烯等离子体处理的云母表面化学结构及处理过程。结果表明,云母颗粒表面形成了厚数十埃的等离子体聚乙烯膜,其化学结构与反应体系中无云母时得到的等离子体聚乙烯膜相同。通过扫描电镜观察到云母片表面的聚合膜具有规则的海星状花样,随处理时间的延长花样按比例长大。水与云母表面的接触角数据说明,乙烯等离子体处理使云母表面的疏水性提高到聚乙烯的水平,比氩气等离子体、硅烷偶联剂及钛酸酯偶联剂处理的效果均更为显著。     

Rheological Behavior for Mica-filled Polypropylene Composite Melts

The study on rheological properties of a series of mica-filled polypropylene (PP) composites was carried out. The influence of surface-treatment of mica particles on dynamic rheological behavior of the composites were dealt with. The viscosity (η) and dynamic modulus ( G‘ ) of the composite melts were higher than those of PP matrix, especially those for systems treated with silane, which was attributed to the interfacial adhesion enhancement. However, surface-treatment of mica by titanate resulted in lower η and G‘, as compared with the treatment by silane. The reason for this is believed to be the formation of the mono-molecular layer on the mica surface.     

The effect of surface coating of CNTs on the mechanical properties of CF‐filled HDPE composites

Mechanical properties of carbon fiber (CF) and carbon nanotube (CNT)‐filled thermoplastic high‐density polyethylene (HDPE) composites were studied with particular interest on the effects of filler content and fiber surface treatment by coupling agent. Surface‐treated CF‐filled HDPE composites increased their tensile strength and impact strength, which is further increased with the addition of CNT. SEM showed that CNT‐coating‐treated CF‐HDPE composites show better dispersion of the filler into the matrix, which results in better interfacial adhesion between the filler and the matrix. Copyright © 2014 John Wiley & Sons, Ltd.     

Improvement of interfacial adhesion in PP/PS blends enhanced with supersonic atmosphere plasma spraying surface‐treated carbon fiber

The effects of surface treatment of a carbon fiber (CF) by supersonic atmosphere plasma spraying (SAPS) on the interfacial adhesion behavior and morphology of polypropylene/polystyrene (PP/PS) matrix blends filled CF composites were investigated. Effects of surface treated a commercial CF on mechanical properties are studied. Contact angle was measured to examine the changes in wettability of the CF. The chemical and morphological changes were characterized by using X‐ray photoelectron spectroscopy and scanning electron microscopy. PP/PS/CF composites were fabricated with and without SAPS treatment, and their interlaminar fracture toughnesses were compared. The results showed that the interlaminar shear strength of composites has been greatly improved filled SAPS modification CF. The water contact angle of resin sample decreased 50% after addition of SAPS surface‐treated CF. Scanning electron microscopy results on the fractured surface exhibited PP/PS blends adhered well around the CFs of the SAPS‐treated specimen compared with that of the untreated specimen. This attributed to the CF interlock, and it improves the wetting between fibers and resins. Copyright © 2017 John Wiley & Sons, Ltd.