HDPE/PP共混物在振动剪切作用下的力学性能与形态控制

采用高剪切引起的相容与振动剪切保压方式控制共混物的形态,结果表明,当共混体系中HDPE/PP为92/8时的试样拉伸强度为97.1MPa,而80/20试样的缺口冲击强度为45.5kJ/m₂,较静态试样分别提高4.3倍和9.5倍.采用振动剪切注射技术可以针对某一组分获得高强度、高韧性的HDPE/PP共混制件.     

高强超赶忙高密度聚乙烯／聚丙烯共混物性能与微相分离结构的研究

在常规注射过程中,难以获得超高性能的共混体系注射制伯,已有的研究表明,采用高剪 射 ,可以抬高共混体系的最低临界相容温度曲线（ＬＣＳＴ０的位置,啬相容性。当溶体进入模具后,冷却的同时相容性下降,开始相分离,相分离程度发展到某一程度即可获得高性能的制件,对于高密度聚乙烯（ＨＤＰＥ）、聚丙烯（ＰＰ）两组分均为结晶型聚合物的共混体系,由于其相形态与结晶形态相互制约、竞争,微相分离程度难以控制。因此对其液     

动态固化聚丙烯/环氧树脂共混物的研究

将动态硫化技术应用于热塑性树脂 热固性树脂体系 ,制备了动态固化聚丙烯 (PP) 环氧树脂共混物 .研究了动态固化PP 环氧树脂共混物中两组分的相容性、力学性能、热性能和动态力学性能 .实验结果表明 ,马来酸酐接枝的聚丙烯 (PP g MAH)作为PP和环氧树脂体系的增容剂 ,使分散相环氧树脂颗粒变细 ,增加了两组分的界面作用力 ,改善了共混物的力学性能 .与PP相比 ,动态固化PP 环氧树脂共混物具有较高的强度和模量 ,含 5 %环氧树脂的共混物拉伸强度和弯曲模量分别提高了 30 %和 5 0 % ,冲击强度增加了 15 % ,但断裂伸长率却明显降低 .继续增加环氧树脂的含量 ,共混物的拉伸强度和弯曲模量增加缓慢 ,冲击强度无明显变化 ,断裂伸长率进一步降低 .动态力学性能分析 (DMTA)表明动态固化PP 环氧树脂共混物是两相结构 ,具有较高的储能模量 (E′)     

纳米CaCO_3/相容剂/PP中的界面相互作用研究

采用不同相容剂(PP-g-MAH、POE-g-MAH和EVA-g-MAH)制备了不同界面相互作用的纳米CaCO3(CC)/相容剂/PP体系,研究了相容剂/PP和相容剂/CC界面相互作用对PP/CC的结晶形态、结晶行为、熔融特性和力学性能的影响.观察到PP/CC界面相互作用提高PP结晶温度和PP/CC的模量和冲击强度,但降低了屈服强度.相容剂/CC界面相互作用进一步提高了PP/CC的结晶温度.PP/相容剂界面相互作用取决于PP与相容剂相容性.PP/PP-g-MAH相容性高有利于提高PP/CC的异相成核作用和PP/CC屈服强度和模量,但降低冲击强度.PP/POE-g-MAH部分相容对相容剂/CC界面的异相成核作用、PP/CC屈服强度和模量影响不大,可明显提高冲击强度.但PP/EVA-g-MAH不相容导致PP/CC冲击强度明显降低.     

剪切作用下马来酸酐接枝乙烯-辛烯共聚物和乙烯-丙烯酸丁酯-甲基丙烯酸缩水甘油酯共聚物对PA1010/PP共混物的增容作用比较

采用熔体共混的方法制备了两种增容剂增容的聚酰胺1010/聚丙烯(PA1010/PP)共混物,通过扫描电镜(SEM)、力学性能和差示扫描量热(DSC)测试,对动态保压注射成型(动态)和普通注射成型(静态)中增容剂POE-g-MAH(马来酸酐接枝乙烯-辛烯共聚物)和PTW(乙烯-丙烯酸丁酯-甲基丙烯酸缩水甘油酯共聚物)对PA1010/PP共混物的增容作用进行了比较研究.研究结果表明,普通注射成型中,PTW增容体系具有更小的分散相粒子,在DSC测试中出现两个结晶峰,即出现异相成核结晶和均相成核结晶,具有更好的拉伸和冲击性能,增容作用更佳.动态保压注射成型中施加剪切可以提高所有共混物的拉伸强度、拉伸模量和缺口冲击强度,PTW和POE-g-MAH两种增容剂增容体系冲击性能相近,但POE-g-MAH增容体系的分散相相区尺寸减小明显、分布均匀性显著增加,材料冲击强度增加幅度更大,表明剪切更有利于POE-g-MAH增容作用的进行.两种增容剂增容作用的不同源于它们化学组成的不同引起的材料形态差别.     

高密度聚乙烯共混调控烯烃嵌段共聚物拉伸性能

通过熔融共混法制备了高密度聚乙烯(HDPE)与烯烃嵌段共聚物(OBC)的共混物,研究了HDPE含量对共混体系结晶和拉伸行为的影响.实验结果表明,共混物熔体存在相分离.结晶时两组分互相影响,出现共结晶现象.共混物具有优异弹性回复与高断裂伸长率,而拉伸模量与断裂强度随着HDPE含量增加而逐渐增大.借助Slip-link橡胶弹性理论对应力应变曲线进行了分析,发现拉伸曲线可以很好的用理论模型进行拟合.将共混物的微观结构变化同模型参数进行了对比,建立了共混物结构和性能的有效关联.     

在低频振动场中注射成型HDPE试样的力学性能及其形态控制

利用自行研制的低频振动注射实验装置探讨HDPE振动注射试样力学性能和微观形态之间的关系 .实验中对常规注射和振动注射成型的试样力学性能和微观形态进行了对比实验 .SEM实验结果显示 ,振动注射制件芯层的形态由常规注射的球晶转变为垂直于振动波传递方向排列的片晶结构 ,在剪切层中同时存在串晶或柱状堆砌的片晶结构 .频率的改变 (0 相似文献   

剪切作用下PA1010/PP共混物的形态与性能研究

通过动态保压注射成型方法制备了聚酰胺1010/聚丙烯(PA1010/PP)共混物,并研究了形态与性能的关系.力学性能测试结果表明在熔体冷却过程中施加剪切可以大大提高共混物的拉伸强度、拉伸模量和缺口冲击强度,当PP的质量分数为20%时,共混物的缺口冲击强度达到21.3kJ/m2,是静态样的3倍多,拉伸强度达到50.9MPa,是静态样的1.5倍.扫描电镜(SEM)结果表明在动态保压样的横断面可以观察到剪切诱导的形态,中间是芯层,围绕着芯层的是剪切层,最外面是皮层,相区尺寸显著减小、分散相分散更趋均匀,特别是PP的质量分数为20%时,相区尺寸从原来的约3.9μm降低到约1.4μm.动态保压样机械性能的提高归因于剪切作用下独特相形态的形成,分子链沿流动方向的取向是拉伸强度提高的主要原因,而剪切使分散相颗粒变小和剪切层中分子链的取向是冲击强度提高的主要原因.     

iPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为

用DSC、~(13)C-NMR、SEM和WAXD等方法研究了IPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为。实验结果表明,EPDM与PE组分的相容性优于与PP组分的相容性,多数EPDM分子链段能够分布在PE组分中;EPDM含量为15％时,共混物相容性最好,SEM照片呈现晶体微区的互连或网络状结构;随EPDM含量增加,总结晶度X_c减小,其中PE组分结晶度X_(cE)有较大幅度地降低,PP组分结晶度X_(cp)基本没有变化,这可以根据EPDM和PE、PP之间相容性的差异以及PE、PP两组分在冷却过程中不同的结晶行为来解释。     

POE-g-PMAH反应性增容PA1010/PP共混物的性能研究

乙烯-辛烯共聚物-g-聚马来酸酐(POE-g-PMAH)作为反应性增容剂,采用熔体共混的方法制备了PA1010/PP共混物,通过扫描电镜(SEM)、力学性能、傅立叶变换红外光谱(FTIR)和示差扫描量热(DSC)测试,研究了POE-g-PMAH对PA1010/PP共混物的增容作用.结果表明,POE-g-PMAH的加入可以减小共混物的相区尺寸,当PA1010/PP/POE-g-PMAH=70/30/15时,分散相尺寸小而均匀;FTIR结果表明接枝在POE上的马来酸酐基团和PA1010在熔融共混期间发生了化学反应;DSC研究结果表明共混体系中PA1010和PP的结晶温度和结晶度随POE-g-PMAH的加入而降低,表明POE-g-PMAH的增容作用对PA1010和PP的结晶有抑制作用.力学性能测试结果表明随着POE-g-PMAH的增加,共混物的冲击强度逐渐增加,当POE-g-PMAH含量增加到15%时,干态冲击强度达到21.13 kJ/m2,是不加增容剂的3.1倍,而拉伸和弯曲强度可以保持较高水平.POE-g-PMAH的增容机理在于其支链中的马来酸酐能与PA1010中的胺基(NH2—)发生化学反应,而主链POE与PP有较好的亲和性,从而降低界面张力,减少相区尺寸,大幅度提高力学性能.     

SUPER POLYOLEFIN BLENDS ACHIEVED VIA DYNAMIC PACKING INJECTION MOLDING:MORPHOLOGY AND PROPERTIES

As a long-term project aimed at developing super polyolefin blends, in this paper we summarize our work on themechanical reinforcement and phase morphology of polyolefin blends achieved by dynamic packing injection molding(DPIM). The main feature of this technology is that the specimen is forced to move repeatedly in the model by two pistonsthat move reversibly with the same frequency during cooling, which results in preferential orientation of the dispersed phaseas well as the matrix. The typical morphology of samples obtained via DPIM is a shear-induced morphology with a core inthe center, an oriented zone surrounding the core and a skin layer in the cross-section areas. Shear-induced phase dissolutionat a higher shear rate but phase separation at low shear rates is evident from AFM examination of LLDPE/PP (50/50) blends.The super polyolefin blends having high modulus (1.9-2.2 GPa), high tensile strength (100-120 MPa) and high impactstrength (6 times as that of pure HDPE) have been prepared by controlling the phase separation, molecular orientation andcrystal morphology.     

常压动态保压注塑自增强高密度聚乙烯的结构与性能

研究了常压动态保压注塑自增强高密度聚乙烯的结构和力学性能的关系,自增强高密度聚乙烯的抗张强度和杨氏模量分别从原来的23MPa和1.0GPa提高到93MPa和5.0GPa。DSC、TEM和X射线衍射研究结果表明:力学性能的显著改善主要归因于串晶的产生、高分子链沿流动方向的轴取向和结构更加完善的球晶的生成。和高压保压法相比,本法具有现实的工业应用前景。     

Shear-induced change of phase morphology and tensile property in injection-molded bars of high-density polyethylene/polyoxymethylene blends

It is feasible to control the phase morphology and phase inversion for immiscible polymer blends to manipulate their properties. In this work, the blend of high-density polyethylene (HDPE)/polyoxymethylene (POM) was used as an example, to demonstrate the effect of shear on the phase morphology and resultant mechanical properties in immiscible polymer blends. To do so, a well defined “in-process morphology control” process during injection molding was conducted. That was: after making the blends via melt mixing, the injection-molded bars were prepared via a so-called dynamic packing injection molding equipment to impose a prolonged shearing on the melts during the solidification stage. Phase morphologies and crystal structures of the blends were estimated mainly through scanning electron microscopy, differential scanning calorimetry and 2D wide-angle X-ray scattering, respectively. For in-process morphology controlled samples, co-continuous structures, especially subinclusions inside another continuous phase induced by shear, were observed when the HDPE content was between 30 wt% and 50 wt%, leading to much early occurrence of phase inversion and also the lowest degree of orientation for both HDPE and POM. However, for samples obtained via conventional injection molding, a droplet morphology was always observed with HDPE dispersed in POM as the content of HDPE was up to 30 wt%, but with POM dispersed in HDPE as the content of HDPE was 50 wt%. The performances of injection-molded bars were mainly respect to the phase morphologies for samples obtained via conventional injection molding in which tensile properties continuously decreased with increasing of HDPE content up to 30 wt% and then increased with further increasing of HDPE content. For the in-process morphology controlled samples, the tensile properties depended not only on the phase morphology, but more importantly on the degree of orientation. One observed only a slight decrease of tensile property as the content of HDPE was less than 15 wt%, while an abrupt decrease when the content of HDPE was between 30 wt% and 50 wt%, probably due to the lowest degree of orientation in this composition range.     

聚烯烃共混物注射制品的形态控制与多层次结构

从注射制品形态控制和结构表征的角度探讨高分子材料加工-形态-性能之间的关系.研究中采用动态保压成型方法来制备注射样品,在注射成型过程中引入剪切应力场的作用,制得的样品表现出明显的多层次结构,从外向里分别为皮层、剪切层、芯层,表现出不同的相形态、结晶形貌以及取向行为.研究发现,剪切应力对聚烯烃的形态发展和结构变化具有重要影响.在剪切应力的作用下,聚烯烃共混物中分散相会发生变形、取向,从而导致共混物的相转变点发生移动;结晶形态从球晶转变为shish-kebab结构;聚烯烃共混物在高剪切应力下相容,低剪切下发生相分离;HDPE/PP共混物的注射制品中出现附生结晶等现象.     

Simultaneously Improving the Tensile and Impact Properties of Isotactic Polypropylene with the Cooperation of co-PP and β-nucleating Agent through Pressure Vibration Injection Molding

In this article, crystalline morphology and molecular orientation of isotactic polypropylene(i PP), random copolymerized polypropylene(co-PP) and ?-nucleating agent(?-NA) composites prepared by pressure vibration injection molding(PVIM) have been investigated via polarized light microscopy, scanning electron microscopy, wide-angle X-ray diffraction and differential scanning calorimetry. Results demonstrated that the interaction between co-PP and i PP molecular chains was beneficial for the mechanical improvement and the introduction of ?-NA further improved the toughness of i PP. In addition, after applying the pressure vibration injection molding(PVIM) technology, the shear layer thickness increased remarkably and the tensile strength improved consequently. Thus, the strength and toughness of i PP/co-PP/?-NA composites prepared by PVIM were simultaneously improved compared to those of the pure i PP prepared by conventional injection molding(CIM): the impact toughness was increased by five times and tensile strength was increased by 9 MPa. This work provided a new method to further enhance the properties of i PP/co-PP composites through dynamic processing strategy.     

Influence of SEBS-g-MA on morphology, mechanical, and thermal properties of PA6/PP/organoclay nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organically modified clay (organoclay) toughened with maleated styrene-ethylene-butylene-styrene (SEBS-g-MA) were prepared by melt compounding using co-rotating twin-screw extruder followed by injection molding. X-ray diffraction (XRD) and transmission electron microscope (TEM) were used to characterize the structure of the nanocomposites. The mechanical properties of the nanocomposites were determined by tensile, flexural, and notched Izod impact tests. The single edge notch three point bending test was used to evaluate the fracture toughness of SEBS-g-MA toughened PA6/PP nanocomposites. Thermal properties were studied by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). XRD and TEM results indicated the formation of the exfoliated structure for the PA6/PP/organoclay nanocomposites with and without SEBS-g-MA. With the exception of stiffness and strength, the addition of SEBS-g-MA into the PA6/PP/organoclay nanocomposites increased ductility, impact strength and fracture toughness. The elongation at break and fracture toughness of PA6/PP blends and nanocomposites were increased with increasing the testing speed, whereas tensile strength was decreased. The increase in ductility and fracture toughness at high testing speed could be attributed to the thermal blunting mechanism in front of crack tip. DSC results revealed that the presence of SEBS-g-MA had negligible effect on the melting and crystallization behavior of the PA6/PP/organoclay nanocomposites. TGA results showed that the incorporation of SEBS-g-MA increased the thermal stability of the nanocomposite.     

EFFECT OF COMPATIBILITY ON PHASE MORPHOLOGY AND ORIENTATION OF ISOTACTIC POLYPROPYLENE （IPP） BLENDS OBTAINED BY DYNAMIC PACKING INJECTION MOLDING

The effect of compatibility on phase morphology and orientation of isotactic polypropylene （iPP） blends under shear stress was investigated via dynamic packing injection molding （DPIM）. The compatibility of iPP blended with other polymers, namely, atactic polypropylene （aPP）, octane-ethylene copolymer （POE）, ethylene-propylene-diene rubber （EPDM） and poly（ethylene-co-vinyl acetate） （EVA）, have first been studied using dynamic mechanical analysis （DMA）. These blends were subjected to DPIM, which relies on the application of shear stress fields to the melt/solid interfaces during the packing stage by means of hydraulically actuated pistons. The phase morphology, orientation and mechanical properties of the injection-molded samples were characterized by SEM, 2D WAXS and Instron. For incompatible iPP/EVA blends, a much elongated and deformed EVA particles and a higher degree of iPP chain orientation were observed under the effect of shear. However, for compatible iPP/aPP blends, a less deformed and elongated aPP particles and less oriented iPP chains were deduced. It can be concluded that the compatibility between the components decreases the deformation and orientation in the polymer blends. This is most likely due to the hindering effect, resulting from the molecular entanglement and interaction in the compatible system.