Perfectly Alternating and Regioselective Copolymerization of Carbonyl Sulfide and Epoxides by Metal-Free Lewis Pairs

The preparation of perfectly alternating and regioslective copolymers derived from the copolymerization of carbonyl sulfide (COS) and epoxides by metal-free Lewis pair catalysts composed of a Lewis base (amidine, guanidine, or quaternary onium salts) and a Lewis acid (triethyl borane) is described. Colorless and highly transparent copolymers of poly(monothiocarbonate) were successfully obtained with over 99 % tail-to-head content and high molecular weight (up to 92.5 kg mol⁻¹). In most instances, oxygen–sulfur exchange reactions (O/S ERs), which would generate random thiocarbonate and carbonate units, were effectively suppressed. The turnover frequencies (TOF) of these Lewis pair catalyzed processes were as high as 119 h⁻¹ at ambient temperature.     

Anionic Copolymerization of Carbonyl Sulfide with Epoxides via Alkali Metal Alkoxides

Carbonyl sulfide (COS), an analogue of carbon dioxide (CO₂), can be converted to CO₂ via the carbonic anhydride enzymes widely existing in nature. COS is an ideal monomer for making poly(monothiocarbonate)s, which are difficult to synthesize by traditional methods. Herein, for the first time, we describe an anionic copolymerization of COS with epoxides using alkali metal alkoxides as the catalysts (initiators), affording poly(monothiocarbonate)s with 100% alternating degree, >99% tail‐to‐head (T‐H) content, high number‐average molecular weights (M_ns, up to 90.3 kg/mol) with narrow molecular weight distributions (Đ=M_w/M_n, 1.05—1.31 for COS/propylene oxide copolymers) under solvent‐free and mild conditions. Oxygen‐sulfur exchange reaction (O/S ER), which can result in the production of contaminated dithiocarbonate and carbonate units in the main chain, was nearly completely depressed at 0 ^oC. In addition, in contrast to previously reported salen chromium (iron) complexes that required multiple synthetic steps, this work provides simple, low‐cost, and effective catalysts for making colorless sulfur‐containing polymers.     

High yield synthesis of biodegradable poly(propylene carbonate) from carbon dioxide and propylene oxide

A novel SalenCo^III (2,4‐dinitrophenoxy) (Salen = N,N'‐bis(3,5‐di‐tert‐butylsalicylidene)‐1,2‐cyclohexanediamino) and 1,10‐phenanthroline monohydrate catalyst system was designed and employed for the copolymerization of CO₂ and propylene oxide (PO). The perfectly alternating copolymerization of CO₂ and PO proceeds effectively under middle temperature and pressure to yield poly(propylene carbonate) with a high yield and a high number average molecular weight of polymer. The structure of polymer was characterized by the IR and NMR measurements. The perfectly alternating copolymer was confirmed. The MALDI‐TOF spectrum insinuates that the copolymerization of CO₂ and PO was initiated by H₂O. Copyright © 2016 John Wiley & Sons, Ltd.     

CoCo-PBA/tetrabutylammonium bromide as highly efficient catalyst for CO2 and epoxides coupling reaction under mild conditions

The development of effective and low-energy-consumption catalysts for CO₂conversion into high-valueadded products by constructing versatile active sites on the surface of heterogeneous compounds is an urgent and challenging task.In this study,a stable and well-defined heterogeneous cobalt hexacyanocobaltate (Co₃[Co（CN）₆]₂),typical cobalt Prussian blue analogue （Co Co-PBA） modified with tetrabutylammonium bromide （TBAB）,is proven to be the superior cata...     

Concerning the Deactivation of Cobalt(III)‐Based Porphyrin and Salen Catalysts in Epoxide/CO2 Copolymerization

Functioning as active catalysts for propylene oxide (PO) and carbon dioxide copolymerization, cobalt(III)‐based salen and porphyrin complexes have drawn great attention owing to their readily modifiable nature and promising catalytic behavior, such as high selectivity for the copolymer formation and good regioselectivity with respect to the polymer microstructure. Both cobalt(III)–salen and porphyrin catalysts have been found to undergo reduction reactions to their corresponding catalytically inactive cobalt(II) species in the presence of propylene oxide, as evidenced by UV/Vis and NMR spectroscopies and X‐ray crystallography (for cobalt(II)–salen). Further investigations on a TPPCoCl (TPP=tetraphenylporphyrin) and NaOMe system reveal that such a catalyst reduction is attributed to the presence of alkoxide anions. Kinetic studies of the redox reaction of TPPCoCl with NaOMe suggests a pseudo‐first order in cobalt(III)–porphyrin. The addition of a co‐catalyst, namely bis(triphenylphosphine)iminium chloride (PPNCl), into the reaction system of cobalt(III)–salen/porphyrin and PO shows no direct stabilizing effect. However, the results of PO/CO₂ copolymerization by cobalt(III)–salen/porphyrin with PPNCl suggest a suppressed catalyst reduction. This phenomenon is explained by a rapid transformation of the alkoxide into the carbonate chain end in the course of the polymer formation, greatly shortening the lifetime of the autoreducible PO‐ring‐opening intermediates, cobalt(III)–salen/porphyrin alkoxides.     

Regarding Initial Ring Opening of Propylene Oxide in its Copolymerization with CO2 Catalyzed by a Cobalt(III) Porphyrin Complex

Cobalt(III) tetraphenylporphyrin chloride (TPPCoCl) was experimentally proved to be an active catalyst for poly(propylene carbonate) production. It was chosen as a model catalyst in the present work to investigate the initiation step of propylene oxide (PO)/CO₂ copolymerization, which is supposed to be the ring opening of the epoxide. Ring‐opening intermediates ( 1 – 7 ) were detected by using ¹H NMR spectroscopy. A first‐order reaction in TPPCoCl was determined. A combination of monometallic and bimetallic ring‐opening pathways is proposed according to kinetics experiments. Addition of onium salts (e.g., bis(triphenylphosphine)iminium chloride, PPNCl) efficiently promoted the PO ring‐opening rate. The existence of axial ligand exchange in the cobalt porphyrin complex in the presence of onium salts was suggested by analyzing collected ¹H NMR spectra.     

Facile preparation and synergy study of DMC/ZnGA composite catalyst for the synthesis of oligo (propylene‐carbonate) diols

To overcome the weak carbon dioxide (CO₂) conversion ability of Zn‐Co double metal cyanide (DMC) catalyst, zinc glutarate (ZnGA) catalyst was introduced into the DMC catalytic system and applied for the synthesis of oligo (propylene‐carbonate) diols. The DMC/ZnGA composite catalyst (mass ratio = 10:1) exhibited an excellent synergistic effect which had enhanced CO₂ activation ability, high yield and good selectivity. In copolymerization process, ZnGA catalyst not only provided activated CO₂ for DMC catalyst, but also transferred the propagating chain with more alternating structures to DMC catalyst. Both of the two effects increased the carbonate content in the final products. Overall, DMC catalyst dedicated to the polymer chain growth, while the increased CO₂ conversion mainly attributed to ZnGA catalyst. Oligo (propylene‐carbonate) diols with carbonate unit content of 45.1 mol%, Mn of 1228 g/mol, W_PC of 4.3 wt% and high yield of 1689 g/g _cat was obtained.     

Terpolymerization of propylene oxide,carbon dioxide,and trimethylene carbonate

High-molecular-weight polymers with different contents of propylene carbonate (PC), and trimethylene carbonate (TMC) units in the polymer chain were synthesized by the coordination anionic copolymerization of carbon dioxide, propylene oxide (PO), and TMC in supercritical carbon dioxide (scCO₂). Zinc adipate (ZnAd) was used as a catalyst. The terpolymerization products were characterized by ¹H and ¹³C NMR, IR spectroscopy, GPC, and DSC. The effect of the reaction conditions on the yield, composition, structure, and molecular weight and thermal characteristics of the terpolymers was studied. The phase behavior of the synthesized polymers and mixtures of polypropylene carbonate with polytrimethylene carbonate was examined.

     

Dicarboxylic acid promoted immortal copolymerization for controllable synthesis of low‐molecular weight oligo(carbonate‐ether) diols with tunable carbonate unit content

Low‐molecular weight oligo(carbonate‐ether) diols are important raw materials for polyurethane formation, which with tunable carbonate unit content (CU) may endow new thermal and mechanical performances to polyurethane. Herein, facile synthesis of oligo(carbonate‐ether) diols with number average molecular weight (M_n) below 2000 g mol^?1 and CU tunable between 40% and 75% are realized in high activity by immortal copolymerization of CO₂/propylene oxide (PO) using zinc‐cobalt double metal cyanide complex (Zn‐Co‐DMCC) in the presence of sebacic acid (SA). M_n of the oligomer is in good linear relationship to the mole ratio of PO and SA (PO/SA) and hence can be precisely controlled by adjusting PO/SA. Besides, the molecular weight distribution is quite narrow due to the rapid reversible chain transfer in the immortal copolymerization. High pressure and low temperature are favorable for raising CU. In all the reactions, the weight fraction of propylene carbonate (W_PC) can even be controlled as low as 2.0 wt %, and the catalytic activity of Zn‐Co‐DMCC is above 1.0 kgg^?1 cat. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

硼氢化稀土-二乙基锌-甘油三元体系催化环氧丙烷与 CO2 共聚反应

 由硼氢化稀土、二乙基锌和甘油制备了三元体系 Ln(BH₄)₃•3THF-ZnEt₂-Gly (甘油) 用于催化环氧丙烷 (PO) 与 CO₂ 共聚反应, 详细考察了催化剂组成、不同稀土元素和溶剂性质对聚合反应的影响. 通过正交试验优化的催化剂组成和聚合条件为: Y(BH₄)₃•3THF-ZnEt₂-Gly (摩尔比 = 3:60:20) 催化剂, 乙二醇二甲醚溶剂, PO/Y 摩尔比 1000, [Y] = 6.67 mmol/L, p(CO₂) = 3.0 MPa, 80^oC, 6 h. 最高催化效率可达 4908 g /(mol•h); 碳酸酯含量为 95.7%, 数均分子量为 6.97x10⁴.     

Effects of the structure and morphology of zinc glutarate on the fixation of carbon dioxide into polymer

Zinc glutarates were synthesized from zinc oxides with varying purities via different stirring routes. The particle size and structure of these zinc glutarates were determined by wide‐angle X‐ray diffraction, transmission electron microscopy, and the laser particle size analyzer technique. The results demonstrated that the crystallinity and crystalline perfectness of zinc glutarate are the crucial factors that affect the catalytic activity for the copolymerization of carbon dioxide (CO₂) and propylene oxide (PO). Additionally, the catalyst with a small particle size dramatically increased the yield of the copolymerization between CO₂ and PO. High‐molecular‐weight and regular molecular structure poly(propylene carbonate)s (PPC)s were obtained from CO₂ and PO with the synthesized zinc glutarates. Very high catalytic activity of 160.4 g polymer/g catalyst was afforded. The NMR technique revealed that the PPC copolymer exhibits an exact alternating copolymer structure. The relationships between the crystallinity and the particle size of catalyst with the catalytic activity are correlated and discussed. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3579–3591, 2002     

Catalytic Chain Transfer Copolymerization of Propylene Oxide and CO2 using Zinc Glutarate Catalyst

Oligo and poly(propylene ether carbonate)-polyols with molecular weights from 0.8 to over 50 kg/mol and with 60–92 mol % carbonate linkages were synthesized by chain transfer copolymerization of carbon dioxide (CO₂) and propylene oxide (PO) mediated by zinc glutarate. Online-monitoring of the polymerization revealed that the CTA controlled copolymerization has an induction time which is resulting from reversible catalyst deactivation by the CTA. Latter is neutralized after the first monomer additions. The outcome of the chain transfer reaction is a function of the carbonate content, i. e. CO₂ pressure, most likely on account of differences in mobility (diffusion) of the various polymers. Melt viscosities of poly(ether carbonate)diols with a carbonate content between 60 and 92 mol % are reported as function of the molecular weight, showing that the mobility is higher when the ether content is higher. The procedure of PO/CO₂ catalytic chain copolymerization allows tailoring the glass temperature and viscosity.     

Bifunctional cobalt Salen complex: a highly selective catalyst for the coupling of CO2 and epoxides under mild conditions

A bifunctional cobalt Salen complex containing a Lewis acid metal center and two covalent bonded Lewis bases on the ligand was designed and used for the coupling of CO₂ and epoxides under mild conditions. The complex exhibited excellent activity (turnover frequency = 673/h) and selectivity (no less than 97%) for polymer formation in the copolymerization of propylene oxide (PO) and CO₂ at an appropriate combination of all variables. High molecular weight of 110 200 and yield 99% were achieved at a higher [PO]/[complex] ratio of 6000:1. The complex also worked satisfactorily for the terpolymerization of CO₂, PO and cyclohexene oxide (CHO), without formation of cyclic carbonate or ether linkages to give the polycarbonate. High cyclohexene carbonate unit content in the CO₂/PO/CHO terpolymers resulted in enhanced thermal stability. Copyright © 2011 John Wiley & Sons, Ltd.     

Study of electronic effect in bifunctional catalysts for the copolymerization of CO2 and PO/CHO

Carbon dioxide (CO₂) is an easily available renewable carbon source that can be used as a comonomer in the catalytic ring-opening polymerization of epoxides to form aliphatic polycarbonates. Herein, a series of new Salen-Co(III) bifunctional catalysts were synthesized for the first time, and they were studied to catalyze the copolymerization of CO₂ and propylene oxide (PO)/cyclohexene oxide (CHO). At the same time, the effects of reaction conditions (electronic effect, temperature, time) on catalytic activity and selectivity were investigated. The results show that the Salen-Co(III) complexes with electron-withdrawing groups have higher selectivity and activity for propylene carbonate (PPC)/cyclohexylene carbonate (PCHC). At the same time, the Salen-Co(III) complexes can better catalyze the copolymerization of CHO and CO₂ than that of PO and CO₂. The catalytic efficiency of the four complexes increased with increasing temperature, and the best reaction condition is 80°C, 30 min and 2 MPa of CO₂.     

Controlled synthesis of CO2-diol from renewable starter by reducing acid value through preactivation approach

Synthesis of polyols from carbon dioxide (CO₂) is attractive from the viewpoint of sustainable development of polyurethane industry; it is also interesting to adjust the structure of the CO₂-polyols for versatile requirement of polyurethane. However, when renewable malonic acid was used as a starter, the copolymerization reaction of CO₂ and propylene oxide (PO) was uncontrollable, since it proceeded slowly (13 h) and produced 40.4 wt% of byproduct propylene carbonate (PC) with a low productivity of 0.34 kg/g. A careful analysis disclosed that the acid value of the copolymerization medium was the key factor for controlling the copolymerization reaction. Therefore, a preactivation approach was developed to dramatically reduce the acid value to ~0.6 mg(KOH)/g by homopolymerization of PO into oligo-ether-diol under the initiation of malonic acid, which ensured the controllable copolymerization, where the copolymerization time could be shortened by 77% from 13 to 3 h, the PC content was reduced by 76% from 40.4 wt% to 9.4 wt%, and the productivity increased by 61% from 0.34 to 0.55 kg/g. Moreover, by means of preactivation approach, the molecular weight as well as the carbonate unit content in the CO₂-diol was also controllable.     

Asymmetric,regio‐ and stereo‐selective alternating copolymerization of CO2 and propylene oxide catalyzed by chiral chromium Salan complexes

Chiral chromium complexes of tetradentate N,N′‐disubstituted bis(aminophenoxide) (designated as Salan, a saturated version of Schiff‐base Salen ligand) in conjunction with an ionic quaternary ammonium salt can efficiently catalyze the copolymerization of CO₂ with racemic propylene oxide (rac‐PO) at mild conditions to selectively afford completely alternating poly(propylene carbonate) (PPC) with ～ 95% head‐to‐tail linkages and moderate enantioselectivity. These new catalyst systems predominantly exceed the previously much‐studied SalenCr(III) systems in catalytic activity, polymer enantioselectivity, and stereochemistry control. The chiral diamine backbone, sterically hindered substitute groups on the aromatic rings, and the presence of sp³‐hydridized amino donors and its N,N′‐disubstituted groups in chiral SalanCr(III) complexes all play significant roles in controlling polymer stereochemistry and enantioselectivity. Furthermore, a relationship between polycarbonate enantioselectivity and its head‐to‐tail linkages in relation to regioselective ring‐opening of the epoxide was also discussed on the basis of stereochemical studies of PPCs derived from the copolymerization of CO₂ with chiral PO at various conditions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6102–6113, 2008     

An Investigation on the Production of Random Copolymer with Monothiocarbonate and Trithiocarbonate Units over Cyclic Thiocarbonate via Metal‐free Catalysis

Synthesis of poly(thiocarbonate)s from the copolymerization of epoxides and carbon disulfide (CS₂) remains a tough challenge, due to inevitable oxygen‐sulfur atom scrambling process. In this work, we utilized the oxygen‐sulfur exchange reaction (O‐S ER) to synthesize a random copolymer with monothiocarbonate and trithiocarbonate units from CS₂ and phenyl glycidyl ether (PGE) via metal‐free Lewis pairs. The copolymers contained monothiocarbonate and trithiocarbonate units of which the molar fraction could be tuned by varying either the types of Lewis pairs or the reaction temperature. Keeping track on the intermediate provided an insight in the process of O‐S ER and thus gave a hint to control the product structure. Production and consumption of phenyl thioglycidyl ether was the key process to regulate the chain structure. Remarkably, the oxygen atoms of PGE could be excluded out of the chain, resulting in the nearly complete production of poly(trithiocarbonate)s. Correspondingly, the refractive index of this kind of copolymer could be regulated in a wide range of 1.73—1.79 (at 590 nm).     

Regio‐regular structure high molecular weight poly(propylene carbonate) by rare earth ternary catalyst and Lewis base cocatalyst

Lewis base modification strategy on rare earth ternary catalyst was disclosed to enhance nucleophilic ability of active center during copolymerization of carbon dioxide and propylene oxide (PO), poly(propylene carbonate) (PPC) with H‐T linkages over 83%, and number–average molecular weight (M_n) up to 100 kg/mol was synthesized at room temperature using Y(CCl₃OO)₃‐ZnEt₂‐glycerine catalyst and 1,10‐phenanthroline (PHEN) cocatalyst. Coordination of PHEN with active Zinc center enhanced the nucleophilic ability of the metal carbonate, which became more regio‐specific in attacking carbon in PO, leading to PPC with improved H‐T linkages. Moreover, the binding of PHEN to active Zinc center also raised the carbonate content of PPC to over 99%, whereas the PPC from common rare earth ternary catalyst was about 96%. Unlike the highly regio‐regular structure PPC but with relatively low molecular weight recently reported in the literature, our high molecular weight regio‐regular PPC did show significant improvement in thermal and mechanical performances. PPC with H‐T linkages up to 83.2% showed glass transition temperature (T_g) of 43.3 °C, while T_g of PPC with H‐T linkages of 69.7% was only 36.1 °C. When H‐T connectivity was raised from 69.7 to 83.2%, the modulus of PPC showed a 78% increase. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4451–4458, 2008     

稀土三元催化体系ZnO/SiO2负载化及季铵盐催化CO2与环氧丙烷合成高分子量聚碳酸酯

由环氧丙烷(PO)和CO2交替共聚合成脂肪族聚碳酸亚丙酯,CO2利用率高, 所得产物具有一定的力学性能和生物降解性能, 具有广泛应用前景. 目前, 用于CO2和环氧化合物共聚的催化体系主要包含锌、钴、镉、铬、铝和稀土等金属活性中心, 结构、活性各异的催化剂体系, 其催化性能和产物性能也各具特色. 其中, 稀土三元催化剂(ZnEt2-甘油-三氯乙酸钇)因合成聚碳酸酯产物的分子量高、碳酸酯单元含量高、聚醚及环碳酸酯副产物少的特点而受到关注. 但是由于催化剂催化效率低, 聚合时间长, 产品成本高, 使得工业化规模生产受到限制.本文基于稀土三元催化体系, 将催化剂负载于硅胶及锌改性硅胶, 优化了其制备条件, 同时考察了添加季铵盐对催化CO2/环氧丙烷共聚合成聚碳酸酯性能的影响. 结果表明, 在1 L聚合釜中, 于3.5 MPa和70 oC反应条件下, ZnO担载量及ZnO/SiO2添加量对反应性能均有影响. 当3 wt% ZnO/SiO2的添加量为5 g时, 稀土三元催化体系的活性为4845.2 g/molZn..所得聚合物经过多次纯化处理后, 能够有效提高材料的热学性能, 即有效除去产物中的ZnO对聚合物的热稳定性有重要作用. 添加含有不同阴离子(F- , Cl- 和Br- )的季铵盐可显著影响稀土三元催化剂的活性. 其中, 仅四甲基氟化铵可以明显提高反应活性乃至聚合物分子量. 在3 wt% ZnO/SiO2载体和四甲基氟化铵的协同作用下, 稀土三元催化体系的共聚性能明显提 升, 活性最高可达5223.0 g/molZn. 聚合物结构分析表明, 在载体和四甲基氟化铵存在下, 聚合物分子量明显提高, 可达到20万以上, 分子量分布明显变窄, 且聚合物结构如碳酸酯的单元含量、副产物含量以及聚合物产品玻璃化温度基本不变, 后者均保持在40-41 ?C. 基于此, 我们提出了在ZnO改性硅胶载体及四甲基氟化铵存在下稀土三元催化体系催化CO2/环氧丙烷共聚的反应机理: ZnO/SiO2载体有利于稀土三元催化体系的分散, 而四甲基氟化铵则有利于吸附在ZnEt2上的环氧丙烷开环.     

Mechanistic insight into initiation and chain transfer reaction of CO2/cyclohexene oxide copolymerization catalyzed by zinc?cobalt double metal cyanide complex catalysts

Although zinc? cobalt (III) double metal cyanide complex (Zn? Co (III) DMCC) catalyst is a highly active and selective catalyst for carbon dioxide (CO₂)/cyclohexene oxide (CHO) copolymerization, the structure of the resultant copolymer is poorly understood and the catalytic mechanism is still unclear. Combining the results of kinetic study and electrospray ionization‐mass spectrometry (ESI‐MS) spectra for CO₂/CHO copolymerization catalyzed by Zn? Co (III) DMCC catalyst, we disclosed that (1) the short ether units were mainly generated at the early stage of the copolymerization, and were hence in the “head” of the copolymer and (2) all resultant PCHCs presented two end hydroxyl (? OH) groups. One end ? OH group came from the initiation of zinc? hydroxide (Zn? OH) bond and the other end ? OH group was produced by the chain transfer reaction of propagating chain to H₂O (or free copolymer). Adding t‐BuOH (CHO: t‐BuOH = 2:1, v/v) to the reaction system led to the production of fully alternating PCHCs and new active site of Zn? Ot‐Bu, which was proved by the observation of PCHCs with one end ? Ot‐Bu (and ? OCOOt‐Bu) group from ESI‐MS and ¹³C NMR spectra. Moreover, Zn?OH bond in Zn? Co (III) DMCC catalyst was also characterized by the combined results from FT‐IR, TGA and elemental analysis. This work provided new evidences that CO₂/CHO copolymerization was initiated by metal? OH bond. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012