Double metal cyanide catalyst prepared using H3Co(CN)6 for high carbonate fraction and molecular weight control in carbon dioxide/propylene oxide copolymerization

Simple mixing of H₃Co(CN)₆ and ZnCl₂ in methanol resulted in precipitates of [ZnCl]⁺₂[HCo(CN)₆]^2?, constituting a new type of double metal cyanide (DMC) catalyst exhibiting a high performance in carbon dioxide (CO₂)/propylene oxide (PO) copolymerization. High‐molecular‐weight poly(propylene carbonate‐co‐propylene oxide)s [poly(PC‐co‐PO)s] (M_n～40,000) were consistently obtained with high carbonate fractions (～60 mol %) and a high selectivity (>95%) with the new type of DMC catalyst. Conventional preparation of the DMC catalyst using K₃Co(CN)₆ and ZnCl₂ required removing KCl through thorough washing and resulted in lower carbonate fractions (10–40 mol %), which depended on the washing conditions. Feeding hydrophobic diols such as 1,10‐decanediol as chain transfer agent preserved the high carbonate fraction (～60%) and enabled precise control of the molecular weight, including preparation of a low‐molecular‐weight poly(PC‐co‐PO)‐diol (M_n ～2000), which was a flowing viscous liquid with a low T_g (?30 °C) suitable for polyurethane applications. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4811–4818     

ZnGA-MMT catalyzed the copolymerization of carbon dioxide with propylene oxide

Zinc glutarate (ZnGA) synthesized from zinc oxide and glutarate acid was dispersed on the surface of acid-treated montmorillonite (MMT) in quinoline to prepare ZnGA-MMT catalyst. The results of X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) measurements indicated that the ZnGA on the surface of acid-treated MMT had the same crystalline structure as pure ZnGA. Copolymerization between CO₂ and propylene oxide (PO) was carried out under optimized reaction conditions using ZnGA-MMT catalyst, consequently giving poly(propylene carbonate) (PPC) with high molecular weight in a very high yield (115.2 g polymer per gram of ZnGA). The obtained PPCs were investigated using ¹³C NMR and FTIR spectra, showing a completely alternating structure. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) examinations showed the PPCs with a high transition temperature of 38 °C and a very high decomposition temperature (>250 °C) due to the presence of MMT residual in polymer.     

Synthesis of dimethyl carbonate from methanol and supercritical carbon dioxide

The synthesis of dimethyl carbonate (DMC) from methanol and supercritical carbon dioxide over various base catalysts has been studied. Compounds of group-I elements (Li, Na and K) were used as base catalysts. The promoter and the dehydrating agent were also used to enhance the yield of DMC. The effects of the catalysts, promoter and dehydrating agent on the yield of DMC were investigated. By-products such as dimethyl ether (DME) and C₁–C₂ hydrocarbons were formed with the DMC as a main product. The yield of DMC with different alkali metal catalysts ranked in the following order: K > Na > Li. The catalysts of the metal-CO₃ compounds were more effective than the metal-OH compounds in DMC synthesis. The maximum DMC yield reached up to about 12 mol% in the presence of K₂CO₃ (catalyst), CH₃I (promoter) and 2,2-dimethoxypropane (dehydrating agent) at 130–140°C and 200 bar. The reaction mechanism of DMC synthesis from methanol and supercritical carbon dioxide was proposed.     

Catalytic Chain Transfer Copolymerization of Propylene Oxide and CO2 using Zinc Glutarate Catalyst

Oligo and poly(propylene ether carbonate)-polyols with molecular weights from 0.8 to over 50 kg/mol and with 60–92 mol % carbonate linkages were synthesized by chain transfer copolymerization of carbon dioxide (CO₂) and propylene oxide (PO) mediated by zinc glutarate. Online-monitoring of the polymerization revealed that the CTA controlled copolymerization has an induction time which is resulting from reversible catalyst deactivation by the CTA. Latter is neutralized after the first monomer additions. The outcome of the chain transfer reaction is a function of the carbonate content, i. e. CO₂ pressure, most likely on account of differences in mobility (diffusion) of the various polymers. Melt viscosities of poly(ether carbonate)diols with a carbonate content between 60 and 92 mol % are reported as function of the molecular weight, showing that the mobility is higher when the ether content is higher. The procedure of PO/CO₂ catalytic chain copolymerization allows tailoring the glass temperature and viscosity.     

A non‐phosgene process to homopolycarbonate and copolycarbonates of isosorbide using dimethyl carbonate: Synthesis,characterization, and properties

Poly(isosorbide carbonate) (PIC) was synthesized by melt polycondensation of dimethyl carbonate (DMC) and isosorbide using lithium acetylacetonate (LiAcac) as the catalyst. The reaction conditions were optimized to achieve PIC with relatively high number‐average molecular weight (M_n) of 28,800 g/mol and isosorbide conversion of 95.2%. A series of poly(aliphatic diol‐co‐isosorbide carbonate)s (PAICs) were also synthesized by melt polycondensation of DMC with isosorbide and equimolar amounts of aliphatic diols (1,4‐butanediol, 1,5‐pentanediol, 1,6‐hexanediol, and 1,4‐cyclohexane dimethanol) in the presence of LiAcac and the TiO₂/SiO₂‐based catalyst (TSP‐44). PAICs with M_n values ranging from 18,700 to 34,400 g/mol and polydispersities between 1.64 and 1.69 were obtained. The ¹³C NMR analysis revealed the random microstructure of PAICs. The differential scanning calorimetry results demonstrated that all the PAICs were amorphous with a unique T_g ranging from 46 to 88 °C. The dynamic analysis results showed that the incorporation of linear or cyclohexane structure changed the dynamic mechanical properties of PIC drastically. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Biodegradable Polycarbonate Synthesis by Copolymerization of Carbon Dioxide with Epoxides Using a Heterogeneous Zinc Complex

As a means for the chemical fixation of carbon dioxide and the synthesis of biodegradable polycarbonates, copolymerizations of carbon dioxide with various epoxides such as cyclohexene oxide (CHO), cyclopetene oxide, 4-vinyl-1-cyclohexene-1,2epoxide, phenyl glycidyl ether, allyl glycidyl ether, propylene oxide, butene oxide, hexene oxide, octene oxide, and 1-chloro-2,3-epoxypropane were investigated in the presence of a double metal cyanide catalyst (DMC). The DMC catalyst was prepared by reacting K₃Co(CN)₆ with ZnCl₂, together with tertiary butyl alcohol and poly(tetramethylene ether glycol) as complexing reagents and was characterized by various spectroscopic methods. The DMC catalyst showed high activity (526.2 g-polymer/g-Zn atom) for CHO/CO₂ (P_CO2 = 140 psi) copolymerization at 80 °C, to yield biodegradable aliphatic polycarbonates of narrow polydispersity (M_w/M_n = 1.67) and moderate molecular weight (M_n = 8900). The DMC catalyst also showed high activities with different CO₂ reactivities for other epoxides to yield various aliphatic polycarbonates with narrow polydispersity.     

Triazine‐based Organic Polymer‐catalysed Conversion of Epoxide to Cyclic Carbonate under Ambient CO2 Pressure

In this work we have achieved epoxide to cyclic carbonate conversion using a metal‐free polymeric catalyst under ambient CO₂ pressure (1.02 atm) using a balloon setup. The triazine containing polymer (CYA‐ANIS) was prepared from cyanuric chloride (CYA?Cl) and o‐dianisidine (ANIS) in anhydrous DMF as solvent by refluxing under the N₂ gas environment. The presence of triazine and amine functional groups in the polymer results in the adsorption of CO₂ up to 7 cc/g at 273 K. This inspired us to utilize the polymer for the conversion of a series of functionalised epoxides into their corresponding cyclic carbonates in the presence of tetrabutyl ammonium iodide (TBAI) as co‐catalyst. The product has wide range of applications like solvent in lithium ion battery, precursor for polycarbonate, etc. The catalyst was efficient for the conversion of different mono and di‐epoxides into their corresponding cyclic carbonates under atmospheric pressure in the presence of TBAI as co‐catalyst. The study indicates that epoxide attached with electron withdrawing groups (like, CH₂Cl, glycidyl ether, etc.) displayed better conversion compared to simple alkane chain attached epoxides. This is mainly due to the stabilization of electron rich intermediates produced during the reaction (e. g. epoxide ring opening or CO₂ incorporation into the halo‐alkoxide anion). This catalyst mixture was capable to maintain its reactivity up to five cycles without losing its activity. Post catalytic characterization clearly supports the heterogeneous and recyclable nature of the catalyst.     

Dicarboxylic acid promoted immortal copolymerization for controllable synthesis of low‐molecular weight oligo(carbonate‐ether) diols with tunable carbonate unit content

Low‐molecular weight oligo(carbonate‐ether) diols are important raw materials for polyurethane formation, which with tunable carbonate unit content (CU) may endow new thermal and mechanical performances to polyurethane. Herein, facile synthesis of oligo(carbonate‐ether) diols with number average molecular weight (M_n) below 2000 g mol^?1 and CU tunable between 40% and 75% are realized in high activity by immortal copolymerization of CO₂/propylene oxide (PO) using zinc‐cobalt double metal cyanide complex (Zn‐Co‐DMCC) in the presence of sebacic acid (SA). M_n of the oligomer is in good linear relationship to the mole ratio of PO and SA (PO/SA) and hence can be precisely controlled by adjusting PO/SA. Besides, the molecular weight distribution is quite narrow due to the rapid reversible chain transfer in the immortal copolymerization. High pressure and low temperature are favorable for raising CU. In all the reactions, the weight fraction of propylene carbonate (W_PC) can even be controlled as low as 2.0 wt %, and the catalytic activity of Zn‐Co‐DMCC is above 1.0 kgg^?1 cat. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

High yield synthesis of biodegradable poly(propylene carbonate) from carbon dioxide and propylene oxide

A novel SalenCo^III (2,4‐dinitrophenoxy) (Salen = N,N'‐bis(3,5‐di‐tert‐butylsalicylidene)‐1,2‐cyclohexanediamino) and 1,10‐phenanthroline monohydrate catalyst system was designed and employed for the copolymerization of CO₂ and propylene oxide (PO). The perfectly alternating copolymerization of CO₂ and PO proceeds effectively under middle temperature and pressure to yield poly(propylene carbonate) with a high yield and a high number average molecular weight of polymer. The structure of polymer was characterized by the IR and NMR measurements. The perfectly alternating copolymer was confirmed. The MALDI‐TOF spectrum insinuates that the copolymerization of CO₂ and PO was initiated by H₂O. Copyright © 2016 John Wiley & Sons, Ltd.     

Construction of Versatile and Functional Nanostructures Derived from CO2‐based Polycarbonates

The construction of amphiphilic polycarbonates through epoxides/CO₂ coupling is a challenging aim to provide more diverse CO₂‐based functional materials. In this report, we demonstrate the facile preparation of diverse and functional nanoparticles derived from a CO₂‐based triblock polycarbonate system. By the judicious use of water as chain‐transfer reagent in the propylene oxide/CO₂ polymerization, poly(propylene carbonate (PPC) diols are successfully produced and serve as macroinitiators in the subsequent allyl glycidyl ether/CO₂ coupling reaction. The resulting ABA triblock polycarbonate can be further functionalized with various thiols by radical mediated thiol–ene click chemistry, followed by self‐assembly in deionized water to construct a versatile and functional nanostructure system. This class of amphiphilic polycarbonates could embody a powerful platform for biomedical applications.     

Differences in Reactivity of Epoxides in the Copolymerisation with Carbon Dioxide by Zinc-Based Catalysts: Propylene Oxide versus Cyclohexene Oxide

The homogeneous dinuclear zinc catalyst going back to the work of Williams et al. is to date the most active catalyst for the copolymerisation of cyclohexene oxide and CO₂ at one atmosphere of carbon dioxide. However, this catalyst shows no copolymer formation in the copolymerisation reaction of propylene oxide and carbon dioxide, instead only cyclic carbonate is found. This behaviour is known for many zinc‐based catalysts, although the reasons are still unidentified. Within our studies, we focus on the parameters that are responsible for this typical behaviour. A deactivation of the catalyst due to a reaction with propylene oxide turns out to be negligible. Furthermore, the catalyst still shows poly(cyclohexene carbonate) formation in the presence of cyclic propylene carbonate, but the catalyst activity is dramatically reduced. In terpolymerisation reactions of CO₂ with different ratios of cyclohexene oxide to propylene oxide, no incorporation of propylene oxide can be detected, which can only be explained by a very fast back‐biting reaction. Kinetic investigations indicate a complex reaction network, which can be manifested by theoretical investigations. DFT calculations show that the ring strains of both epoxides are comparable and the kinetic barriers for the chain propagation even favour the poly(propylene carbonate) over the poly(cyclohexene carbonate) formation. Therefore, the crucial step in the copolymerisation of propylene oxide and carbon dioxide is the back‐biting reaction in the case of the studied zinc catalyst. The depolymerisation is several orders of magnitude faster for poly(propylene carbonate) than for poly(cyclohexene carbonate).     

Facile synthesis of poly(ether carbonate)s via copolymerization of CO2 and propylene oxide under combinatorial catalyst of rare earth ternary complex and double metal cyanide complex

Poly(ether carbonate)s (PPCs) with carbonate unit (CU) content ranging from 57.8 to 97.1% and number average molecular weight (M_n) around 100 kg/mol were conveniently prepared via copolymerization of CO₂ and propylene oxide under combinatorial catalyst of rare earth ternary (RET) complex and double metal cyanide (DMC) complex. Enhancement of catalytic activity and reduction of propylene carbonate byproduct were realized due to synergetic effect of the two metal catalysts, where DMC can be activated in the presence of RET. Solubility fractionation confirmed that the obtained PPCs were copolymers, not physical blends of each polymer. Thermal performances of the PPCs were closely related to their CU content, their glass transition temperatures (T_g) were tunable in the range of 6.7–36.3 °C, which decreased with decreasing CU content, while their thermal stabilities were enhanced significantly, an increase of 50.5 °C in 50% weight loss temperature was observed when CU content decreased from 97.1 to 57.8%. Both shear storage modulus and complex viscosity increased with increasing CU content, which became more obvious at lower frequency, featuring well with the CU content in the PPCs. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Titanocene dichloride/KI: an efficient catalytic system for synthesis of cyclic carbonates from epoxides and CO2

Titanocene dichloride (Cp₂TiCl₂)/KI was developed to be an efficient catalytic system for the cycloaddition of CO₂ to epoxides to synthesize relevant cyclic carbonates from epoxides and CO₂. Various influencing factors on the coupling reaction, such as co‐catalyst, temperature, CO₂ pressure and reaction time, were investigated. The optimal reaction conditions were KI as co‐catalyst, 150 °C reaction temperature, 12 atm CO₂ pressure and 4 h reaction time using THF as solvent for the synthesis of propylene carbonate in 98% yield. Copyright © 2013 John Wiley & Sons, Ltd.     

Synthesis of glycerol carbonate with high surface area ZrO2–KOH catalyst

High surface area ZrO₂–KOH sample was prepared and used the catalyst for the synthesis of glycerol carbonate (GC) from dimethyl carbonate (DMC) and glycerol. The structure properties of ZrO₂–KOH were characterized by XRD, BET, CO₂-TPD, XPS, and ICP-OES. It was found that the strong basicity of ZrO₂–KOH might be attributed to the oxygen vacancies as well as the big surface area. Experiments were developed to evaluate the effects of catalysis loading, proportion of reactants, temperature and reaction time on the conversion of glycerol to GC. The consequences showed that ZrO₂–KOH was a highly efficient basic catalyst for synthesis of GC from glycerol. The catalytic performance of ZrO₂–KOH is much better than that of ZrO₂–KOH–CP, ZrO₂–NH₄OH, and some reported heterogeneous catalysts. And the higher performance of ZrO₂–KOH was ascribed to the strong basicity. 99.43% conversion was obtained in a particular situation of catalyst/glycerol weight ratio of 3 wt%, DMC/glycerol molar ratio of 3:1, reaction temperature of 80 °C, and reaction time of 2 h. The plausible reaction mechanism for the transesterification on the strong basic active sites was discussed.

     

Effects of the structure and morphology of zinc glutarate on the fixation of carbon dioxide into polymer

Zinc glutarates were synthesized from zinc oxides with varying purities via different stirring routes. The particle size and structure of these zinc glutarates were determined by wide‐angle X‐ray diffraction, transmission electron microscopy, and the laser particle size analyzer technique. The results demonstrated that the crystallinity and crystalline perfectness of zinc glutarate are the crucial factors that affect the catalytic activity for the copolymerization of carbon dioxide (CO₂) and propylene oxide (PO). Additionally, the catalyst with a small particle size dramatically increased the yield of the copolymerization between CO₂ and PO. High‐molecular‐weight and regular molecular structure poly(propylene carbonate)s (PPC)s were obtained from CO₂ and PO with the synthesized zinc glutarates. Very high catalytic activity of 160.4 g polymer/g catalyst was afforded. The NMR technique revealed that the PPC copolymer exhibits an exact alternating copolymer structure. The relationships between the crystallinity and the particle size of catalyst with the catalytic activity are correlated and discussed. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3579–3591, 2002     

Synthesis of zinc glutarates with various morphologies using an amphiphilic template and their catalytic activities in the copolymerization of carbon dioxide and propylene oxide

Various heterogeneous zinc glutarate (ZnGA) catalysts were synthesized in solvent systems of various polarities from zinc acetate dihydrate and glutaric acid with and without the aid of an amphiphilic block copolymer, poly(ethylene glycol‐b‐propylene glycol‐b‐ethylene glycol) (PE6400), as a template. The presence of the PE6400 template and the polarity of the solvent significantly affected the morphology, particle size, surface area, and crystallinity of the resulting catalyst. However, all the catalysts had the same crystal lattice unit cell structure and similar surface compositions. The surface compositions of the catalysts were quite different from those of conventionally prepared ZnGA catalysts, that is, those prepared from zinc oxide and glutaric acid in toluene. All these characteristics of the catalysts influenced the ZnGA‐catalyzed copolymerization of carbon dioxide and propylene oxide. The catalytic activities of the catalysts in this copolymerization depended primarily on their surface area and secondarily on their crystallinity; a larger surface area and a higher crystallinity resulted in higher catalytic activity. Of the catalysts that we prepared, the ZnGA catalyst that was prepared in ethanol containing 5.5 wt % water with the PE6400 template, ZnGA‐PE3, exhibited the highest catalytic activity in the copolymerization. The catalytic activity of ZnGA‐PE3 was attributed to its wrinkled petal bundle morphology, which provided a large surface area and high crystallinity. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4079–4088, 2005     

Zinc Glutarate Catalyzed Synthesis and Biodegradability of Poly(carbonate-co-ester)s from CO2, Propylene Oxide,and ϵ-Caprolactone

A zinc glutarate (ZnGA) catalyst was prepared from the reaction of zinc oxide and glutaric acid in dry toluene. ZnGA was found to exhibit a catalytic activity for the copolymerization of carbon dioxide (CO₂) and propylene oxide (PO) and the homopolymerization of PO but to reveal no catalytic activity for the homopolymerization of ϵ-caprolactone (CL). The ZnGA-catalyzed polymerization was extended for the terpolymerization of CO₂ with PO and CL, producing poly(propylene carbonate-co-ϵ-caprolactone)s (PPCCLs) with a reasonably high molecular weight in high yields. In the terpolymerization, PO and CL were used as both co-monomers and reaction media, after the reaction completed, the excess co-monomers were easily recovered and reused in the next terpolymerization batch. For the synthesized polymers, enzymatic and biological degradability were investigated.     

Alternating copolymerization of carbon dioxide and propylene oxide catalyzed by (R,R)‐SalenCoIII‐ (2,4‐dinitrophenoxy) and Lewis‐basic cocatalyst

A binary catalyst system of a chiral (R,R)‐SalenCo^III(2,4‐dinitrophenoxy) (salen = N,N‐bis(3,5‐di‐tert‐butylsalicylidene)‐1,2‐diphenylethylenediimine) in conjunction with (4‐dimethylamino)pyridine (DMAP) was developed to generate the copolymerization of carbon dioxide (CO₂) and racemic propylene oxide (rac‐PO). The influence of the molar ratio of catalyst components, the operating temperature, and reaction pressure on the yield as well as the molecular weight of polycarbonate were systematically investigated. High yield of turnover frequency (TOF) 501.2 h^?1 and high molecular weight of 70,400 were achieved at an appropriate combination of all variables. The structures of as‐prepared products were characterized by the IR, ¹H NMR, ¹³C NMR measurements. The linear carbonate linkage, highly regionselectivity and almost 100% carbonate content of the resulting polycarbonate were obtained with the help of these effective catalyst systems under facile conditions. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5050–5056, 2007     

Salen-Cu(Ⅱ)@MIL-101(Cr) as an efficient heterogeneous catalyst for cycloaddition of CO_2 to epoxides under mild conditions

A double active center system, namely Salen-Cu(Ⅱ)@MIL-101(Cr), was successfully synthesized via the"ship in a bottle" approach, which acted as a bifunctional material for both capture and conversion of CO_2 in a single process. For the first time, Salen-Cu(Ⅱ)@MIL-101(Cr) catalyst was developed for the synthesis of propylene carbonate from CO_2 and propylene oxide under room temperature and ambient pressure with a yield of 87.8% over 60 h. Furthermore, the reaction mechanism was also discussed.     

Promotion effect of additive Fe on Al2O3 supported Ni catalyst for CO2 methanation

In this paper, the effect of additive Fe on Ni/Al₂O₃ catalyst for CO₂ methanation was studied. A series of bimetallic Ni–Fe catalysts with different Ni/Fe ratios were prepared by impregnation method. For comparison, monometallic Fe‐based and Ni‐based catalysts were also prepared by the same method. The characterization results showed that adding Fe to Ni catalyst on the premise of a low Ni loading(≦12 wt.%) enhanced CO₂ methanation performance. However, when the Ni loading reached 12 wt.%, the catalytic activity decreased with the increase of Fe content, but still higher than the corresponding Ni‐based catalyst without Fe. Among them, the 12Ni3Fe catalyst exhibited the highest CO₂ conversion of 84.3 % and nearly 100% CH₄ selectivity at 50000 ml g^‐1 h^‐1 and 420 °C. The enhancement effect of adding Fe on CO₂ methanation was attributed to the dual effect of suitable electronic environment and increased reducibility generated by Fe species.