铁系高温变换催化剂上水煤气变换反应本征动力学的研究

采用活塞流管式积分反应器,在1.0 MPa压力下,对环境友好铁系无铬NBC-1型高温变换催化剂上变换反应本征动力学数据进行了测试。根据测定得到的数据,对幂函数动力学模型进行了模型参数估计和模型检验,得到了高度显著的动力学回归方程。从动力学方程可以得出:该高温变换催化剂上变换反应活化能比较低,因此其低温活性较好；该催化剂上H2O组分对反应速率的影响比较大；CO2对变换反应速率的抑制作用很大,因此为提高变换反应速率,应当设法减小CO2的不利影响；H2组分对反应速率的影响很小,在实际应用过程中,可以忽略。     

B108中温变换催化剂宏观动力学的研究

常压下以内循环无梯度反应器研究了B108铁基中温变换催化剂上水煤气变换反应宏观动力学。测定了反应速率,并用马夸特非线性参数估值法获得了幂函数宏观动力学模型r_s=37.67exp(-43982/RT)y_(CO)~(0.7552)y_(H_2O)~(-0.0367)Y_(CO_2)~(-0.4874)y_(H_2)(1-β)根据方差分析和残差分析,证实模型是高度显著的。由实验数据计算出相应反应条件下的效率因子。内扩散对原粒度B108催化剂上的反应具有严重影响。模型用于工业变换炉催化剂的用量核算,模型值与实际值符合良好。     

整体式Pd/La_2O_3-Al_2O_3和Pd/CeO_2-ZrO_2-Y_2O_3催化剂上汽油车尾气净化性能的比较

采用共沉淀法制备了耐高温高比表面积的La2O3-Al2O3(LA)材料和CeO2-ZrO2-Y2O3(CZY)储氧材料,并用浸渍法制备了整体式Pd/LA和Pd/CZY汽油车尾气净化三效催化剂,考察了它们的三效催化性能和空燃比性能,并单独通过水煤气变换和CO氧化反应性能的考察,探讨了两种催化剂空燃比窗口扩大的原因.结果表明,Pd/CZY催化剂三效窗口明显较宽,且催化氧化CO的性能明显更优;对于CO+NO反应,Pd/CZY催化剂的活性较高.当反应中逐步通入O2后,抑制了该反应的进行,但CO氧化的转化率升高,而NO转化率降低,直至CO+NO反应完全被抑制,表明CO氧化反应对于抑制催化剂在NO贫燃方向的窗口具有一定的作用.另外,Pd/CZY催化剂上对于水煤气变换反应性能明显优于Pd/LA催化剂,在一定温度下逐步通入O2后,不会抑制水煤气变换反应的发生;当逐步通入NO时,可以促进水煤气变换反应的进行,表明Pd/CZY催化剂在富燃时对扩展CO转化窗口的性能明显优于Pd/LA催化剂.     

改性铝土矿载体负载Ru催化剂上的水煤气变换制氢

采用水热法对天然铝土矿进行改性,获得高比表面积的铝土矿(bauxite)载体.用等体积浸渍法制备了Ru含量为1.0%-4.0%(质量分数,下同)的Ru/bauxite催化剂和Ru含量为2.0%的Ru/Al2O3催化剂,以水煤气变换反应为探针反应,考察了催化剂性能.利用X射线荧光元素分析(XRF)、X射线粉末衍射(XRD)、低温N2物理吸附、H2程序升温还原(H2-TPR)以及CO程序升温脱附(CO-TPD)等对载体和催化剂样品进行表征.结果表明,不同Ru含量的Ru/bauxite催化剂具有优异的水煤气变换制氢性能,优于Ru/Al2O3催化剂.其原因是铝土矿本身含有的Fe2O3与负载的Ru之间发生了相互作用,降低了Fe2O3还原温度,提高了对CO的吸附能力且降低了CO的脱附温度,进而提高了催化剂的水煤气变换反应性能.     

Ni/La2O3/α-Al2O3中的高温脱附氢促进CH4/CO2重整反应的初活性

 通过H2程序升温脱附实验,在H2还原的Ni/La2O3/α-Al2O3催化剂上可以明显观察到高温脱附氢(高温氢). 动力学实验结果表明,随催化剂上高温氢含量的增加, CH4/CO2重整反应的初始活性升高,同时高温氢也可在重整反应过程中原位生成,并使重整反应的活性最终达到稳定. 脉冲实验结果表明,随催化剂上高温氢含量的增加, CH4解离后生成的活性中间体CHx物种的x值也增大,进而降低了CHx与CO2反应的活化能,提高了CHx与CO2反应的速率. La2O3助剂的添加提高了Ni/La2O3/α-Al2O3催化剂上逆水气变换反应的速率,并且对CO2的活化也有促进作用. La2O3助剂的加入对于CH4/CO2重整反应的重要作用是使高温氢的数量增多且稳定性提高,有利于保持CHx物种中较高的x值,促进重整反应.     

铜锌铝催化剂上变换动力学的研究 Ⅰ.本征动力学与宏观动力学

以我们研制的内循环无梯度反应器对国产铜锌铝变换催化剂进行了一氧化碳与水蒸汽变换反应动力学的研究。实验是先以细粒度催化剂在不同浓度、温度下测定反应速率,以k 值平方差最小为目标函数,电子计算机估定参数,求得本征动力学方程为r=7.7×10~4exp(-5.7×10~4/RT)y_(CO)y_(H_2O)~(0.4)y_(CO_2)~(-0.3)y_(H_2)~(-0.3)(1-β)参数估值经过F-检验证明是可靠的。实验再在同样装置和条件下对工业原颗粒催化剂进行测定,沿用本征动力学指数方程,获得宏观动力学方程如下:r'=684exp(-4.03×10~4/RT)y_(CO)y_(H_2O)~(0.4)y_(CO_2)~(-0.3)y_(H_2)~(-0.3)(1-β)并用这些结果对年产三十万吨氨厂低温变换过程进行模拟计算,结果与实际甚为接近。     

沉淀温度对CuO/ZnO/Al2O3催化剂前驱体物相及催化水煤气变换反应活性的影响

 用X射线衍射、差热热重测定、程序升温还原、N2吸附、N2O滴定和常压微反活性评价技术考察了沉淀温度对CuO/ZnO/Al2O3系催化剂及其前驱体的物相和催化水煤气变换反应活性的影响. 结果表明,在沉淀温度为60～90 ℃时,催化剂前驱体中主要存在Cu2CO3(OH)2,(Cu,Zn)2CO3(OH)2和(Cu,Zn)6Al2(OH)16CO3·4H2O三种物相. 焙烧后的催化剂样品中形成了较多的CuO-ZnO固溶体,沉淀温度升高有利于CuO-ZnO固溶体的形成及催化剂活性的提高. 水煤气变换反应是一个非结构敏感型反应.     

铜物种对Cu/Fe_2O_3水煤气变换反应催化剂性能的影响

采用共沉淀法制备了系列铜负载量不同的Cu/Fe2O3水煤气变换(WGS)催化剂,并考察了铜负载量对催化剂结构和水煤气变换反应性能的影响.结果表明,Cu/Fe2O3催化剂呈现出良好的水煤气反应性能,当CuO质量分数为20%时,催化剂的WGS性能最优,250°C时CO转化率高达97.2%,同时热稳定性也最好.运用X射线粉末衍射(XRD)、N2物理吸脱附和H2程序升温还原(H2-TPR)等手段对Cu/Fe2O3催化剂的物相、织构特征及还原性能进行了表征,结果表明,CuFe2O4物种的存在极大地改善了催化剂的还原性能和WGS反应活性.这是由于CuFe2O4特殊的尖晶石结构有利于Cu微晶的稳定;同时,CuFe2O4在低温下即被还原为单质铜,有利于促进催化剂体系中电子的转移.此外,通过(NH4)2CO3溶液处理,研究了独立相CuO对Cu/Fe2O3催化剂WGS反应性能的影响,结果发现,独立相CuO的存在,有利于H原子在各组分传递,从而促进催化剂的CuFe2O4的还原,改善Cu/Fe2O3催化剂的WGS反应性能.     

助剂对低温水煤气变换反应Au/αFe2O3催化剂性能的影响

采用共沉淀法制备了系列Au/αFe2O3 MOxM=Zr、Al、Mg、Ca、Ba)催化剂，通过N2物理吸附、XRD、H2-TPR和CO2-TPD-MS等手段对催化剂的物化性质进行表征，考察了富氢下低温水煤气变换（WGS）反应中助剂对Au/αFe2O3催化剂性能的影响。结果表明，助剂ZrO2能有效提高Au/α Fe2O3催化剂在富氢气氛下低温WGS反应活性和稳定性，反应温度150℃时CO转化率可达88.45%，且催化剂具有较高的稳定性。研究发现，添加ZrO2助剂能抑制载体晶粒的生长，降低载体晶粒度，提高催化剂的比表面积，改善催化剂的还原性能和表面酸碱度，从而提高催化剂的催化活性和稳定性。     

纳米Li_2ZrO_3吸收剂原位移除CO_2强化水煤气变换反应制氢

采用浸渍法制备了在水煤气变换(WGS)反应中具有高催化活性的Ni/γ-Al2O3催化剂,使用柠檬酸法合成出高效CO2吸收剂Li2ZrO3纳米材料.在固定床微反应器上对WGS和吸附强化水煤气变换(SE-WGS)反应制氢过程进行了比较研究.前者只使用20%Ni/γ-Al2O3催化剂,而后者将20%Ni/γ-Al2O3催化剂与纳米Li2ZrO3吸收剂混合装填.结果表明,纳米Li2ZrO3具有比已报道的CO2吸收剂更快的吸收速率及优异的吸脱附循环稳定性,可应用于吸附强化过程,通过原位吸收WGS反应产生的CO2,使得反应超越化学平衡限制,直接制得高纯度H2.在823K,0.1MPa和H2O/CO=4的条件下,在SE-WGS过程一步制得纯度高于98%的H,验证了吸附强化反应进程制高纯氢的可行性.     

Size and support effects for the water-gas shift catalysis over gold nanoparticles supported on model Al2O3 and TiO2

The water-gas shift (WGS) reaction rate per total mole of Au under 7% CO, 8.5% CO(2), 22% H(2)O, and 37% H(2) at 1 atm for Au/Al(2)O(3) catalysts at 180 °C and Au/TiO(2) catalysts at 120 °C varies with the number average Au particle size (d) as d(-2.2±0.2) and d(-2.7±0.1), respectively. The use of nonporous and crystalline, model Al(2)O(3) and TiO(2) supports allowed the imaging of the active catalyst and enabled a precise determination of the Au particle size distribution and particle shape using transmission electron microscopy (TEM). Further, the apparent reaction orders and the stretching frequency of CO adsorbed on Au(0) (near 2100 cm(-1)) determined by diffuse reflectance infrared spectroscopy (DRIFTS) depend on d. Because of the changes in reaction rates, kinetics, and the CO stretching frequency with number average Au particle size, it is determined that the dominant active sites are the low coordinated corner Au sites, which are 3 and 7 times more active than the perimeter Au sites for Au/Al(2)O(3) and Au/TiO(2) catalysts, respectively, and 10 times more active for Au on TiO(2) versus Al(2)O(3). From operando Fourier transform infrared spectroscopy (FTIR) experiments, it is determined that the active Au sites are metallic in nature. In addition, Au/Al(2)O(3) catalysts have a higher apparent H(2)O order (0.63) and lower apparent activation energy (9 kJ mol(-1)) than Au/TiO(2) catalysts with apparent H(2)O order of -0.42 to -0.21 and activation energy of 45-60 kJ mol(-1) at near 120 °C. From these data, we conclude that the support directly participates by activating H(2)O molecules.     

Monolithic macroporous catalysts--a new route for miniaturization of water-gas shift reactor

Monolithic macroporous Pt/CeO2/Al2O3 catalysts were prepared using concentrated emulsions synthesis route, and the obtained samples were characterized with SEM, TG, TEM, XRD and TPR techniques. These monolithic catalysts were applied to water gas shift (WGS) reaction in reformed gases. The SEM and TEM results indicated that the monoliths possessed macroporosity, and that the platinum particles homogeneously dispersed on the supports with the particle size in the range of 1−2 nm. The reducibility of the catalysts was characterized by TPR method, and it was shown that the monolithic PtOx/CeO2/Al2O3 exhibited the similar reducibility property to that of the particle PtOx/CeO2 reported in literatures. The CO conversion over the monolithic catalysts is higher than that over micro-reactor catalysts for WGS reaction in the reformed gases conditions, indicating that the monolithic macroporous catalysts is a potential new route for miniaturization of WGS reactor.     

Nanostructured Cu(x)Ce1-xO2-y mixed oxide catalysts: characterization and WGS activity tests

Cu(x)Ce(1-x)O(2-y) mixed oxide catalysts were prepared by different preparation procedures: co-precipitation, the sol-gel peroxide route, and the sol-gel citric acid-assisted route. The resulting solids were investigated by means of XRD, BET, H(2) and CO temperature-programmed reduction (TPR), oxidation (TPO) and desorption (TPD) analyses, and N(2)O pulse selective reaction. It was confirmed that H(2) (CO) consumed for complete reduction of well-dispersed and bulk-like CuO phases to Cu(0), reduction of surface ceria and H(2) (CO) adsorption on the catalyst surface contribute to the total H(2) (CO) consumption. Among catalysts examined, the Cu(0.15)Ce(0.85)O(2-y) mixed oxide sample prepared by means of co-precipitation method exhibits the highest activity and stability for water-gas shift (WGS) pulse reaction in the range of employed operating conditions. WGS activity of copper-ceria mixed oxide catalysts is determined by the extent of surface ceria reduction and dispersion of copper species.     

Density functional theory of water-gas shift reaction on molybdenum carbide

The density functional theory (DFT) of the water-gas shift (WGS) reaction over molybdenum carbide was studied with the aim of understanding the dissociation of H(2)O, the OH group, and CO to determine on what sections of molybdenum carbide CO(2) and H(2) formed and whether they played a role in the reaction. The energy diagram of each elementary step, the reaction of the hydrogen and oxygen atoms with CO, and the transition state for this elementary step were also studied. The IR spectra of the CO adsorption was experimentally analyzed for the identification of several candidates of the CO adsorption modes. The adsorptions of the threefold Mo site (a) with and (b) without the underlying C atom of the second layer have the second and highest adsorption energies of -281.59 and -321.00 kJ/mol, respectively. The IR data showed that the bands at 1626 cm(-1) from the IR experiments are (a) the nearest adsorption of the threefold Mo site with the underlying C atom at the calculated/corrected band of 1621 cm(-1). The calculated/corrected threefold adsorption (b) had the highest adsorption energy but exhibited an IR band at 1147 cm(-1) which was not observed in the experimental data. The C-O bond length increased to 1.49 from 1.36 after the H(2)O adsorption (b), suggesting the dissociation of C-O after the H(2)O coadsorption. The WGS reaction on the beta-Mo(2)C(001) slab carbide was calculated and took place as follows: H(2)O was dissociated into OH and H on the Mo(2)C surface and the OH subsequently dissociated into H and O atoms. CO approached the O atom to form CO(2).     

A Cu/Pt near-surface alloy for water-gas shift catalysis

The primary route to hydrogen production from fossil fuels involves the water-gas shift (WGS) reaction, and an improvement in the efficiency of WGS catalysts could therefore lead to a major leap forward in the realization of hydrogen economy. On the basis of a combination of high-resolution scanning tunneling microscopy, X-ray photoelectron spectroscopy, and density functional theory (DFT) calculations, we suggest the existence of a new thermodynamically stable Cu/Pt near-surface alloy (NSA). Temperature-programmed desorption and DFT reveal that this Cu/Pt NSA binds CO significantly more weakly than does Pt alone, thereby implying a considerable reduction in the potential for CO poisoning of the Cu/Pt NSA surface as compared to that of pure Pt. In addition, DFT calculations show that this Cu/Pt NSA is able to activate H2O easily, which is the rate-determining step for the WGS on several metal surfaces, and, at the same time, to bind the products of that reaction and formate intermediates rather weakly, thus avoiding possible poisoning of the catalyst surface. The Cu/Pt NSA is thus a promising candidate for an improved WGS catalyst.     

Water-gas-shift reaction on molybdenum carbide surfaces: essential role of the oxycarbide

Density functional theory (DFT) was employed to investigate the behavior of Mo carbides in the water-gas-shift reaction (WGS, CO + H(2)O --> H(2) +CO(2)). The kinetics of the WGS reaction was studied on the surfaces of Mo-terminated Mo(2)C(001) (Mo-Mo(2)C), C-terminated Mo(2)C(001) (C-Mo(2)C), and Cu(111) as a known active catalyst. Our results show that the WGS activity decreases in a sequence: Cu > C-Mo(2)C > Mo-Mo(2)C. The slow kinetics on C-Mo(2)C and Mo-Mo(2)C is due to the fact that the C or Mo sites bond oxygen too strongly to allow the facile removal of this species. In fact, due to the strong O-Mo and O-C interactions, the carbide surfaces are likely to be covered by O produced from the H(2)O dissociation. It is shown that the O-covered Mo-terminated Mo(2)C(001) (O_Mo-Mo(2)C) surface displays the lowest WGS activity of all. With the Mo oxide in the surface, O_Mo-Mo(2)C is too inert to adsorb CO or to dissociate H(2)O. In contrast, the same amount of O on the C-Mo(2)C surface (O_C-Mo(2)C) does not lead to deactivation, but enhances the rate of the WGS reaction and makes this system even more active than Cu. The good behavior of O_C-Mo(2)C is attributed to the formation of a Mo oxycarbide in the surface. The C atoms destabilize O-poisoning by forming CO species, which shift away from the Mo hollow sites when the surface reacts with other adsorbates. In this way, the Mo sites are able to provide a moderate bond to the reaction intermediates. In addition, both C and O atoms are not spectators and directly participate in the WGS reaction.     

结构助剂SiO2、Al2O3对铁基催化剂浆态床F-T合成性能的影响

采用连续共沉淀与喷雾干燥成型技术相结合的方法制备了微球状Fe/Cu/K/SiO2和Fe/Cu/K/Al2O3催化剂，研究SiO2和Al2O3作为结构助剂对铁基催化剂吸附行为、炭化行为及F-T合成反应性能的影响。表征结果表明,与Al2O3相比较，SiO2抑制了H2的吸附，但促进了CO的吸附，有利于催化剂的炭化。催化剂在260℃、1.5MPa、H2/CO=0.67和2000h-1下的浆态床F-T合成反应评价表明，Fe/Cu/K/SiO2催化剂具有较高的F-T合成活性、高的水煤气变换反应（WGS）活性，且其烃产物选择性明显向高炭数方向偏移，而Fe/Cu/K/Al2O3催化剂则表现出较低的F-T合成活性、低的水煤气变换反应（WGS）活性和高的轻质烃选择性。但Fe/Cu/K/Al2O3催化剂比Fe/Cu/K/SiO2催化剂具有更好的运行稳定性。     

In situ ATR-IR spectroscopic and reaction kinetics studies of water-gas shift and methanol reforming on Pt/Al2O3 catalysts in vapor and liquid phases

Reaction kinetics measurements of the water-gas shift reaction were carried out at 373 K on Pt/Al2O3 in vapor phase to investigate the effects of CO, H2, and H2O partial pressures. Results of in situ ATR-IR studies conducted in vapor phase under similar conditions suggest that the Pt surface coverage by adsorbed CO is high (approximately 90% of the saturation coverage), leading to a negligible effect of the CO pressures on the rate of reaction. The negative reaction order with respect to the H2 pressure is caused by the increased coverage of adsorbed H atoms, and the fractional positive order with respect to the water pressure is consistent with non-equilibrated H2O dissociation on Pt. Results of in situ ATR-IR studies carried out at 373 K show that the presence of liquid water leads to a slight decrease in the Pt surface coverage by adsorbed CO (approximately 80% of the saturation coverage) when the CO partial pressure is the same as in the vapor-phase studies. The rate of the WGS reaction in the presence of liquid water is comparable to the rate under complete vaporization conditions when other factors (such as CO partial pressure) are held constant. Reaction kinetics measurements of methanol reforming were carried out at 423 K over a total pressure range of 1.36-5.84 bar. In situ ATR-IR studies were conducted at 423 K to determine the Pt surface coverage by adsorbed CO in completely vaporized methanol feeds and in aqueous methanol solutions. The decomposition of methanol is found to be slower during the reforming of methanol in liquid phase than in vapor phase, which leads to a lower rate of hydrogen production in liquid phase (0.08 min(-1) at 4.88 bar) than in vapor phase (0.23 min(-1) at 4.46 bar). The lower reaction order with respect to methanol concentration observed for vapor-phase versus liquid-phase methanol reforming (0.2 versus 0.8, respectively) is due to the higher extent of CO poisoning on Pt for reforming in vapor phase than in liquid phase, based on the higher coverage by adsorbed CO observed in completely vaporized methanol feeds (55-60% of the saturation coverage) than in aqueous methanol feed solutions (29-40% of the saturation coverage).