Cu、K助剂对FeMn/SiO2催化费托合成的影响

研究了Cu、K助剂对共沉淀型FeMn/SiO2催化剂还原行为、吸附行为及费托(F-T)合成活性和选择性的影响. Cu助剂以与Fe、Mn、SiO2共沉淀的方式引入, 而K助剂是在喷雾干燥前均匀加入沉淀浆料引入的. 结果表明, Cu可明显提高催化剂的还原性能, K助剂能促进催化剂在CO中的还原但抑制在H2中的还原, 而同时加入Cu和K会进一步促进催化剂在H2或CO中的还原; Cu助剂能促进H2吸附而K助剂对H2吸附无明显影响; Cu在一定程度上提高了F-T合成活性, 缩短了反应诱导期, K明显促进了CO的转化而相对抑制了H2的转化, 并且延长了反应的诱导期, Cu与K协同作用不仅提高反应的转化率而且缩短了反应的诱导期; K使得烃产物平均分子量增加, Cu单独对烃产物分布影响不明显, 而与K共同作用会进一步增加烃产物的分子量.     

浆态床F-T合成反应中反应参数对e/Cu/K/SiO2催化剂性能的影响

 用喷雾干燥法制备了微球状Fe/Cu/K/SiO2催化剂,并在不同的反应条件下对其在浆态床F-T合成反应中的催化性能进行了评价. 结果表明,反应温度和原料气H2/CO比的调变对催化剂运行稳定性的影响较大,反应初始阶段加入的液体石蜡介质对催化剂运行稳定性的影响不大. 原料气空速的增加可有效地提高反应的总烃时空产率,但同时CO转化率会明显降低,且重质烃选择性下降; 低H2/CO比的原料气有利于在保持合适的转化率的同时提高重质烃的选择性,并可明显提高总烃的时空产率; 提高系统压力可增大催化剂的催化活性,改善重质烃的选择性; 而提高反应温度尽管可明显提高催化剂活性,但同时也会促进WGS反应的发生,降低重质烃的选择性. 因此,浆态床F-T合成反应中操作参数的适当调变可使催化剂活性、产物烃分布和烃产率得到有效优化,最大限度地获得目的产物.     

浆态床F-T合成Fe/Cu/K/SiO2催化剂中K助剂作用的研究

采用低温N2吸附、H2 TPR、CO2 TPD、MES、XRD,考察了K的加入顺序对两组微球状费托(F-T)合成Fe/Cu/K/SiO2催化剂的织构性质、还原行为、碳化行为、物相变化以及反应性能的影响。结果表明,K的加入顺序对催化剂的织构性质影响很小。先加Si后加K的催化剂具有较强的表面碱性,抑制催化剂在H2气氛下的初始还原,但促进了催化剂的碳化,且在浆态床F T反应中表现出良好的反应稳定性,较高的FTS反应活性,较低的甲烷选择性以及较高的重质烃和烯烃选择性,表现出良好的工业应用前景。     

铜物种对Cu/Fe_2O_3水煤气变换反应催化剂性能的影响

采用共沉淀法制备了系列铜负载量不同的Cu/Fe2O3水煤气变换(WGS)催化剂,并考察了铜负载量对催化剂结构和水煤气变换反应性能的影响.结果表明,Cu/Fe2O3催化剂呈现出良好的水煤气反应性能,当CuO质量分数为20%时,催化剂的WGS性能最优,250°C时CO转化率高达97.2%,同时热稳定性也最好.运用X射线粉末衍射(XRD)、N2物理吸脱附和H2程序升温还原(H2-TPR)等手段对Cu/Fe2O3催化剂的物相、织构特征及还原性能进行了表征,结果表明,CuFe2O4物种的存在极大地改善了催化剂的还原性能和WGS反应活性.这是由于CuFe2O4特殊的尖晶石结构有利于Cu微晶的稳定;同时,CuFe2O4在低温下即被还原为单质铜,有利于促进催化剂体系中电子的转移.此外,通过(NH4)2CO3溶液处理,研究了独立相CuO对Cu/Fe2O3催化剂WGS反应性能的影响,结果发现,独立相CuO的存在,有利于H原子在各组分传递,从而促进催化剂的CuFe2O4的还原,改善Cu/Fe2O3催化剂的WGS反应性能.     

助剂对低温水煤气变换反应Au/αFe2O3催化剂性能的影响

采用共沉淀法制备了系列Au/αFe2O3 MOxM=Zr、Al、Mg、Ca、Ba)催化剂，通过N2物理吸附、XRD、H2-TPR和CO2-TPD-MS等手段对催化剂的物化性质进行表征，考察了富氢下低温水煤气变换（WGS）反应中助剂对Au/αFe2O3催化剂性能的影响。结果表明，助剂ZrO2能有效提高Au/α Fe2O3催化剂在富氢气氛下低温WGS反应活性和稳定性，反应温度150℃时CO转化率可达88.45%，且催化剂具有较高的稳定性。研究发现，添加ZrO2助剂能抑制载体晶粒的生长，降低载体晶粒度，提高催化剂的比表面积，改善催化剂的还原性能和表面酸碱度，从而提高催化剂的催化活性和稳定性。     

钾助剂对F-T合成铁基催化剂浆态床反应性能的影响

 采用连续共沉淀与喷雾干燥成型技术相结合的方法制备了不同K助剂含量的系列微球形Fe/Cu/K/SiO2催化剂(K/Fe质量比为0.010～0.058),采用低H2/CO比的合成气于典型的工业反应条件下(523～533 K, 1.5 MPa, H2/CO=0.67)进行了长期的浆态相F-T合成(FTS)反应性能评价. 结果表明: K助剂的添加可增大催化剂活性,提高C5+、总的烯烃、有机含氧化合物及CO2的选择性,并促进水煤气变换反应,但过高的K含量易使催化剂反应稳定性变差. 适中的K含量为K/Fe＝0.030,该K含量催化剂的660 h浆态床FTS反应性能评价结果显示,该催化剂具有较高的催化活性和C5+选择性,产物分布较合理,长期运行稳定性好,反应后卸载下的催化剂形貌观测表明该催化剂还具有较好的抗磨损性能. 除K助剂的化学效应起主导作用外,催化剂的织构性质尤其是孔结构可能对催化剂的催化性能也有一定的影响,并引起K/Fe＝0.045时铁基催化剂对FTS产物选择性和水煤气变换反应活性的部分调变.     

纳米Li_2ZrO_3吸收剂原位移除CO_2强化水煤气变换反应制氢

采用浸渍法制备了在水煤气变换(WGS)反应中具有高催化活性的Ni/γ-Al2O3催化剂,使用柠檬酸法合成出高效CO2吸收剂Li2ZrO3纳米材料.在固定床微反应器上对WGS和吸附强化水煤气变换(SE-WGS)反应制氢过程进行了比较研究.前者只使用20%Ni/γ-Al2O3催化剂,而后者将20%Ni/γ-Al2O3催化剂与纳米Li2ZrO3吸收剂混合装填.结果表明,纳米Li2ZrO3具有比已报道的CO2吸收剂更快的吸收速率及优异的吸脱附循环稳定性,可应用于吸附强化过程,通过原位吸收WGS反应产生的CO2,使得反应超越化学平衡限制,直接制得高纯度H2.在823K,0.1MPa和H2O/CO=4的条件下,在SE-WGS过程一步制得纯度高于98%的H,验证了吸附强化反应进程制高纯氢的可行性.     

Effects of calcination and reduction temperature on the performance of Co-Pt-ZrO2/γ-A12O3 catalysts for Fischer-Tropsch synthesis

采用浸渍法制备了Co-Pt-ZrO2/γ-Al2O3催化剂,对其进行了BET、XRD和TPR等表征,并在浆态床反应器上考察了焙烧温度和还原温度对催化剂费托合成反应性能的影响.结果表明,焙烧温度过高,容易造成Co物种和载体间的相互作用增强,使部分氧化钻颗粒聚集或烧结,导致催化剂的F-T合成反应活性和C5+烃选择性降低.还原温度较低时,钴物种不能充分还原,CO加氢活性低,甲烷选择性高,重质烃选择性低;还原温度过高,则可能造成活性物种的烧结,反而降低了催化剂的活性和重质烃选择性.在原料气n(H2)/n( CO)=2.0、483 K、2.4 MPa和空速3.6 L/( gcat·h)的条件下,31.08％ Co～0.11％Pt ～ 7.16％ ZrO2/Al2O3催化剂在673 K焙烧.纯H2下653 K还原后,其费托性能最佳;CO转化率为27.0％,C5+的选择性为83.0％.     

沉淀温度对CuO/ZnO/Al2O3催化剂前驱体物相及催化水煤气变换反应活性的影响

 用X射线衍射、差热热重测定、程序升温还原、N2吸附、N2O滴定和常压微反活性评价技术考察了沉淀温度对CuO/ZnO/Al2O3系催化剂及其前驱体的物相和催化水煤气变换反应活性的影响. 结果表明,在沉淀温度为60～90 ℃时,催化剂前驱体中主要存在Cu2CO3(OH)2,(Cu,Zn)2CO3(OH)2和(Cu,Zn)6Al2(OH)16CO3·4H2O三种物相. 焙烧后的催化剂样品中形成了较多的CuO-ZnO固溶体,沉淀温度升高有利于CuO-ZnO固溶体的形成及催化剂活性的提高. 水煤气变换反应是一个非结构敏感型反应.     

助剂Cu、K对F-T合成铁基催化剂作用的表征研究

采用连续共沉淀和喷雾干燥技术相结合的方法制备了一组Cu、K助剂单独或同时加入的微球状Fischer-Tropsch（F-T）合成铁基催化剂，借助低温N2吸附、MES、XRD、H2-TPR、CO-TPR研究了Cu和K助剂对催化剂织构、还原性能以及还原和炭化过程中的物相变化的影响。结果表明，K助剂的加入能明显提高催化剂的比表面积和铁物相在催化剂中的分散程度，增加了Fe2O3与SiO2间的相互作用；当催化剂在H2和合成气中还原时，Cu助剂的加入有利于催化剂的还原和Fe3O4的生成，在CO中还原时，Cu助剂的加入则有利于α-Fe的生成和稳定化。在H2和合成气中，单独K助剂的加入会抑制催化剂的还原或炭化，而Cu和K助剂的同时加入在H2、CO和合成气下均可使催化剂的还原或炭化能力明显提高，表明Cu和K助剂间存在一定的协同作用。     

Effect of Al2O3 Binder on the Precipitated Iron-Based Catalysts for Fischer-Tropsch Synthesis

A series of iron-based Fischer-Tropsch synthesis (FTS) catalysts incorporated with Al2O3 binder were prepared by the combination of co-precipitation and spray drying technology. The catalyst samples were characterized by using N2 physical adsorption, temperature-programmed reduc-tion/desorption (TPR/TPD) and Mossbauer effect spectroscopy (MES) methods. The characterization results indicated that the BET surface area increases with increasing Al2O3 content and passes through a maximum at the Al2O3/Fe ratio of 10/100 (weight basis). After the point, it decreases with further increase in Al2O3 content. The incorporation of AI2O3 binder was found to weaken the surface basicity and suppress the reduction and carburization of iron-based catalysts probably due to the strong K-Al2O3 and Fe-Al2O3 interactions. Furthermore, the H2 adsorption ability of the catalysts is enhanced with increasing Al2O3 content. The FTS performances of the catalysts were tested in a slurry-phase continuously stirred tank reactor (CSTR) under the reaction conditions of 260℃, 1.5 MPa, 1000 h-1 and molar ratio of H2/CO 0.67 for 200 h. The results showed that the addition of small amounts of Al2O3 affects the activity of iron-based catalysts to a little extent. However, with further increase of Al2O3 content, the FTS activity and water gas shift reaction (WGS) activity are decreased severely. The addition of appropriate Al2O3 do not affect the product selectivity, but the catalysts incorporated with large amounts of Al2O3 have higher selectivity for light hydrocarbons and lower selectivity for heavy hydrocarbons.     

F-T合成Fe/Cu/K/Al2O3催化剂的结构性质、还原及碳化行为

采用连续共沉淀与喷雾干燥成型技术相结合的方法制备了微球状Fe/Cu/K/Al2O3催化剂, 结合TG、N2物理吸附、XRD、H2-TPR、CO-TPR、Mossbauer谱等表征手段, 研究焙烧温度对Fischer-Tropshc (F-T)合成铁基催化剂的结构性质、还原行为和碳化行为的影响. 结果表明, 较高的焙烧温度有利于碳酸盐的分解和结晶水的脱除, 促进了催化剂的还原. 随着焙烧温度的进一步升高, 催化剂的比表面积减小, 平均孔径增大, α-Fe2O3晶粒的粒径增大, 催化剂中金属与载体的相互作用增强, 从而削弱了CuO、K2O助剂的作用, 严重抑制了催化剂的还原和碳化.     

Activation pressure studies with an iron-based catalyst for slurry Fischer-Tropsch synthesis

Fischer-Tropsch synthesis (FTS) was carried out with an industrial iron-based catalyst (100Fe/5Cu/6K/16SiO2, by weight) under the baseline conditions in a stirred tank slurry reactor (STSR). The effects of activation pressure on the catalyst activity and selectivity were investigated. It was found that iron phase compositions, textural properties, and FTS performances of the catalysts were strongly dependent on activation pressure. The high activation pressure retards the carburization. Møssbauer effect spectroscopy (MES) results indicated that the contents of the iron carbides clearly decrease with the increase of activation pressure, especially for the activation pressure increasing from 1.0 MPa to 1.5 MPa, and the reverse trend is observed for superparamagnetic Fe3+ (spm). The higher content of Fe3+ (spm) results in the higher amount of CO2 in tail gas when the catalyst is reduced at higher pressure. The catalyst activity decreases with the increase of activation pressure. The high quantity of iron carbides is necessary to obtain high FTS activity. However, the activity of the catalyst activated in syngas can not be predicted solely from the fraction of the carbides. It is concluded that activation with syngas at the lower pressure would be the most desirable for the better activity and stability on the iron-based catalyst.     

硅对铁基费-托合成催化剂的影响

用共沉淀法制备了一系列不同硅含量的铁基催化剂,采用N2吸附和原位X射线衍射对催化剂进行了表征,在固定床反应器中考察了催化剂的费-托合成反应活性、选择性和稳定性.结果表明,含硅的催化剂具有较大的比表面积和较小的平均孔径,在CO还原及费-托合成反应中生成的碳化铁物种的稳定性比不含硅的催化剂高.在费-托合成反应中,不含硅的催化剂具有较高的初始活性,但易失活;含硅的催化剂具有较低的初始活性,但稳定性较高.Fe7C3是活性最高的碳化铁物种.随着硅含量的增加,催化剂的费-托合成反应更易生成低碳数产物.     

Study of an iron-based Fischer–Tropsch synthesis catalyst incorporated with SiO2

The effect of adding SiO₂ to a precipitated iron-based Fischer–Tropsch synthesis (FTS) catalyst was investigated using N₂ physical adsorption, H₂ differential thermogravimetric analysis, temperature-programmed reduction/desorption (TPR/TPD) and Mössbauer spectroscopy. The FTS performances of the catalysts with or without SiO₂ were compared in a fixed bed reactor. The characterization results indicated that SiO₂ facilitates the high dispersion of Fe₂O₃ and significantly influences the Fe/Cu and Fe/K contacts, which play an important role in the surface basicity, reduction and carburization behaviors, as well as the FTS performances. The incorporation of SiO₂ enhances the Fe/Cu contact, further enlarges the H₂ adsorption and promotes the reduction of Fe₂O₃ → FeO_x, while the transformation of FeO_x → Fe is suppressed probably due to the strong Fe–SiO₂ interaction. SiO₂ indirectly weakens the surface basicity and severely suppresses the carburization and CO adsorption of the catalyst. In the FTS reaction, it was found that SiO₂ decreases the FTS initial activity but improves the catalyst stability. Due to the lower surface basicity than the catalyst without SiO₂, the catalyst incorporated with SiO₂ has higher selectivity to light hydrocarbons and methane and decreased selectivity to the olefins and heavy hydrocarbons.     

Effect of reduction temperature on a spray-dried iron-based catalyst for slurry Fischer–Tropsch synthesis

An industrial iron-based catalyst (100Fe/5Cu/6K/16SiO₂, by weight) was characterized after reduction at different temperatures and after Fischer–Tropsch synthesis (FTS) in a stirred tank slurry reactor (STSR). The BET surface area and pore volume of the catalyst decreases with increasing reduction temperature, and the contrary trend was found for pore size. The iron phase compositions of catalysts reduced with syngas were strongly dependent on pretreatment conditions employed. Pretreatment with syngas at lower temperature prevents iron catalyst activation. Carburization was intensified with the increase in reduction temperature. The formation of iron carbides in reduced catalyst was necessary for obtaining stable high FTS activity. The relationship between the amount of CO₂ in tail gas during activation and the Fe³⁺ (spm) content in the reduced catalyst was observed. The rapid carburization at high reduction temperature resulted in the formation of a superparamagnetic Fe³⁺ core and an iron carbide layer of the reduced catalyst. FTS activity decreased with the increase in the reduction temperature, but the stability distinctly improved. It was found that the working catalyst loss in the heavier waxy products resulted in higher deactivation rate of the catalyst reduced at lower temperature. With the increase in the reduction temperature, the product distribution shifted towards the lower molecular weight products.     

ZrO2—SiO2负载Cu—Ni催化剂的CO2加氢反应性能

采用表面反应改性法,制备了ZrO2-SiO2（ZrSiO)表面复合物载体,用等体积浸渍法制备了ZrSiO担载的Cu-Ni双金属催化剂,借助BET、TPR、IR和微反等技术,研究了ZrSiO及其负载的Ni、Cu双金属催化剂的表面构造,化学吸附及催化CO2加氢的反应性能,结果表明,ZrSiO表面主要是价联型结构,ZrO2引入SiO2表面,可以有效地促进CuO和NiO的还原,在ZrSiO负载的Cu-Ni催化剂表面的Cu或Ni位,CO2发生化学 吸附形成线、剪式、卧式吸附态,在该催化剂上CO2的加氢反应产物主要是CH3OH3、CH4、CO和H2O生成CH3OH的选择性与催化剂组成及反应条件密切相关,在适当的条件,CH3OH的选择性大于90％。     

K2O对合成DMC用Cu-Ni/V2O5-SiO2催化剂性能的影响

V2O5 SiO2(VSiO) supported Cu Ni K2O catalysts for the synthesis of dimethyl carbonate were prepared using isovolumic impregnation. Based on TPR,TPD, IR and micro reactor techniques, the effect of K2O on the adsorption and reaction of CO2 and CH3OH on the catalyst were characterized. The results show that addition of K2O exerts obvious influence on the charge distribution of the active sites on Cu Ni/VSiO catalyst,increases the intensities of CO2 horizontal adsorption state, while that of the dissociation state of methanol descends. When the ratio of K is above 15 ％, K2CO3 is formed on the catalyst. Moreover,the main reaction products of CO2 and CH3OH on Cu Ni K2O/VSiO catalyst are still DMC, H2O, CO and CH2O,and with the addition of K2O, the conversion of reactants rise, but the selectivity of by-products decreases.     

K_2O助剂对合成碳酸二甲酯用Cu-Ni/MoO_3-SiO_2催化剂吸附和反应性能的影响

用等体积浸渍法制备了MoO3 SiO2 (MoSiO)表面复合氧化物负载的Cu Ni K2 O催化剂。利用IR ,TPR ,TPD以及微反技术研究了K2 O助剂对CO2 和CH3OH在Cu Ni MoSiO催化剂表面上吸附和合成DMC(碳酸二甲酯 )反应性能的影响。结果表明 :K2 O助剂的加入 ,使CO2 在催化剂表面吸附强度增加 ,当K2 O含量达Cu Ni总量的 15 %时 ,CO2 在催化剂表面上吸附后生成K2 CO3;CH3OH在催化剂表面上的解离吸附态 (CH3O- H )的吸附强度减弱 ;CO2 和CH3OH在Cu Ni K2 O MoSiO催化剂表面反应主要产物为DMC ,H2 O ,CO和CH2 O。随着K2 O助剂的加入 ,反应转化率在 10 %之前增加 ,之后下降 ,DMC选择性稍有提高。副产物 (CO和CH2 O)的选择性下降。根据实验结果探讨了K2 O对催化剂表面活性中心的电荷分布的影响。