HZSM-5上生物质催化裂解的近期研究进展

概述了近期的HZSM-5对生物质和生物油催化裂解的研究进展,重点介绍了催化剂的应用、生物油提质的方法和反应机理.     

生物质快速热解制备液体燃料

本文回顾了生物质快速热解液化技术的国内外研究现状,重点叙述了初级生物油的化学组成和燃料性质,指出生物油是一种复杂的含氧有机混合物,具有水分含量高、氧含量高、热值低、酸含量高、安定性差和化石燃油不互溶等独特的性质;针对这些性质,介绍了几种常用的生物油精制提炼方法,包括催化裂解、催化加氢、高温热解气过滤、添加助剂、催化酯化、柴油乳化以及制备富氢合成气与费托合成,并分析了各种精制技术发展的关键问题。     

生物质快速热解制备液体燃料

本文回顾了生物质快速热解液化技术的国内外研究现状,重点叙述了初级生物油的化学组成和燃料性质,指出生物油是一种复杂的含氧有机混合物,具有水分含量高、氧含量高、热值低、酸含量高、安定性差和化石燃油不互溶等独特的性质;针对这些性质,介绍了几种常用的生物油精制提炼方法,包括催化裂解、催化加氢、高温热解气过滤、添加助剂、催化酯化、柴油乳化以及制备富氢合成气与费托合成,并分析了各种精制技术发展的关键问题.     

Online upgrading of organic vapors from the fast pyrolysis of biomass

The online upgrading process that combined the fast pyrolysis of biomass and catalytic cracking of bio-oil was developed to produce a high quality liquid product from the biomass. The installation consisted of a fluidized bed reactor for pyrolysis and a packed bed reactor for upgrading. The proper pyrolysis processing conditions with a temperature of 500℃ and a flow rate of 4m3·h-1 were determined in advance. Under such conditions, the effects of temperature and weight hourly space velocity (WHSV) on both the liquid yields and the oil qualities of the online catalytic cracking process were investigated. The results showed that such a combined process had the superiority of increasing the liquid yield and improving the product quality over the separate processes. Furthermore, when the temperature was 500℃, with a WHSV of 3h-1, the liquid yield reached the maximum and the oxygenic compounds also decreased obviously.     

减压蒸馏生物油与乙醇在ZSM-5/MCM-41上共催化裂化

采用减压蒸馏生物油为原料,与无水乙醇2:3(质量比)混合,在固定床中ZSM-5/MCM-41分子筛上共催化裂化,考查了反应温度和质量空速(WHSV)对裂化产物的影响。对ZSM-5/MCM-41进行了NH₃-TPD、BET、N₂吸附-脱附等表征,对裂化气体产物通过气相色谱仪分析,减压蒸馏生物油和精制生物油采用气相色谱-质谱联用仪进行定量分析。结果表明,反应温度500 ℃、WHSV 3.75 h^-1为反应优化工况。此反应条件下,精制生物油酸类物质从减压蒸馏生物油中的25.6%降至反应后的0.1%,效果显著,且精制生物油产率为46.8%,气体产物中CO₂和CO的浓度共9.5%。     

离子交换树脂催化酯化生物油的试验研究

生物油黏稠、稳定性差、热值低、腐蚀性强,需要进行改质与品位提升,将生物油中的有机酸通过酯化的方法转化为中性的酯类可以改善生物油的性能。实验利用模型反应,筛选出了适合于生物油体系的732型和NKC-9型两种树脂作为酯化改质的催化剂。生物油和甲醇在间歇釜内以732和NKC-9为催化剂进行改质以后,酸值分别降低了88.54%和85.95%,表明生物油中的有机酸极大地转化为中性酯类。此外,热值分别提高了32.26%和31.64%,水分分别降低了27.74%和30.87%,密度均降低了21.77%,黏度降低均接近97%。732树脂固定床催化酯化生物油后,酸值降低了92.61%。加速陈化实验和铝片腐蚀性实验结果分别表明,改质生物油的稳定性和腐蚀性能得到了改善。     

HZSM-5在线提质生物油及催化剂失活机理分析

对不同使用时间的HZSM-5分子筛在线催化提质制取的生物油进行理化特性和成分分析,从生物油品质角度对HZSM-5的催化性能进行评价;并采用TG、BET、XRD、SEM和TEM等方法对失活的HZSM-5催化剂进行表征分析,探讨了HZSM-5催化提质生物油的失活机理,并进行再生研究。研究表明,HZSM-5分子筛可转化生物油中的酸类、醛类和酮类等"非期望"有机物,生成较多"期望"有机物,如酚类和芳烃类物质,降低生物油的氧含量及酸性,提高生物油的热值;HZSM-5使用80 min后,生物油品质明显变差,催化剂活性明显降低;失活催化剂上沉积的焦炭主要呈纤维状,同时,还存在少量石墨状焦炭,焦炭总量达14.12%,且使用过程中催化剂的比表面积和孔容均下降,晶粒的团聚现象加剧,结晶度下降;在催化提质过程中,在孔道内生成的石墨状焦炭及在表面形成的纤维状焦炭大量覆盖活性位点,使得催化剂失活。经550℃再生后,催化剂可恢复催化性能。     

Production of Low-carbon Light Olefins from Catalytic Cracking of Crude Bio-oil

Low-carbon light olefins are the basic feedstocks for the petrochemical industry. Catalytic cracking of crude bio-oil and its model compounds (including methanol, ethanol, acetic acid, acetone, and phenol) to light olefins were performed by using the La/HZSM-5 catalyst. The highest olefins yield from crude bio-oil reached 0.19 kg/(kg crude bio-oil). The reaction conditions including temperature, weight hourly space velocity, and addition of La into the HZSM-5 zeolite can be used to control both olefins yield and selectivity. Moderate adjusting the acidity with a suitable ratio between the strong acid and weak acid sites through adding La to the zeolite effectively enhanced the olefins selectivity and improved the catalyst stability. The production of light olefins from crude bio-oil is closely associated with the chemical composition and hydrogen to carbon effective ratios of feedstock. The comparison between the catalytic cracking and pyrolysis of bio-oil was studied. The mechanism of the bio-oil conversion to light olefins was also discussed.     

煤热解与甲烷蒸汽重整耦合过程焦油在碳基镍催化剂上的原位催化提质（英文）

本研究采用Ni/KD-9催化剂，对CP-SRM过程焦油进行原位催化提质研究。结果表明，在650℃热解温度下，CPSRM在5Ni/KD-9催化作用下的焦油产率为24.4%，略低于不进行催化提质的焦油产率，而轻质焦油产率（18.9%）是未提质时的1.4倍。相比未提质焦油，用5Ni/KD-9提质后焦油中的C₂、C₃和C₄烷基取代苯含量分别增加0.5、0.6和4.0倍；酚和萘的含量也明显提高。采用同位素示踪方法结合典型组分质谱图，探究了催化提质过程的反应机理。结果表明，5Ni/KD-9可以同时催化焦油裂解和甲烷蒸汽重整（SRM）,SRM过程产生的小分子自由基，如·CH_x，·H和·OH可以与焦油裂解产生的自由基结合，从而避免焦油的过度裂解。     

生物质热解油气化试验研究

生物质是一种环境友好可再生资源，可以通过多种途径转化为液体燃料。生物质热解液化即是在缺氧状态下对生物质进行快速加热，然后再对热解产物进行快速冷凝，最后获得一种称为生物油的液体燃料的技术。该技术以及生物油的特点主要有：热解液化温度为500℃，远低于生物质热解气化所     

微波条件下ZnCl2改性离子交换树脂催化改质生物油的研究

在微波加热条件下,以732型阳离子交换树脂和ZnCl2改性离子交换树脂为催化剂,添加乙醇为溶剂,对生物油进行催化酯化改质.比较研究了两种催化剂随催化剂用量、反应时间及反应温度改变对生物油改质效果的影响,同时考察了微波加热与传统水浴加热条件下催化剂的活性.结果表明,酯化过程中ZnC12改性离子交换树脂比732型树脂活性有...     

微波条件下固体酸催化剂催化酯化生物油的研究

以乙醇和乙酸的酯化作为反应模型,考察固体酸催化剂阳离子交换树脂、SO₄²-/ZrO₂和分子筛在微波加热条件下的酯化活性。结果表明,三类固体酸催化剂的活性顺序为Amberlite树脂﹥SO₄²-/ZrO₂﹥HZSM-5,催化剂活性与酸度一致;酯化反应中水的含量对催化剂的活性有不同程度的影响,水含量较高时催化剂SO₄²-/ZrO₂酯化活性明显变差,而阳离子交换树脂仍具有较高的酯化活性。采用阳离子交换树脂对生物油进行微波催化酯化提质后,原生物油中含有的大量不同种类的羧酸被有效地转化成各种酯类,酯类化合物由原油中的4种增加到13种。与传统加热条件下生物油催化提质比较,生物油微波提质具有明显优势,提质后生物油组分得到优化。     

Effective hydrodeoxygenation bio-oil via natural zeolite supported transition metal oxide catalyst

Bio-oil from biomass pyrolysis is promising to be used as a sustainable biofuel and high-value-added chemical. However, the presence of high acid, water, and oxygenate causes corrosive properties, low higher heating value (HHV), and instability of the bio-oil component. Therefore, refining the bio-oil is essential to improve its quality. In this study, we introduced natural zeolite (HZ) impregnated with transition metal oxide (TMO) to refine the bio-oil using the hydrodeoxygenation method (HDO) at various catalyst ratios and temperatures. We find that ZnO/HZ 5% wt. shows the best catalytic performance, with the conversion of organic phase reaching ～ 50%. The refined bio-oil from Fe₂O₃, ZnO, and CuO has high-quality physicochemical properties with carbon, oxygen, water level, and HHV values are 37–52%, 40–53%, 8–27%, and 17–21 MJ/kg, respectively. This result represents a high catalytic performance for the hydrodeoxygenation process of bio-oil using natural zeolite-based transition metal oxide for better and low-cost biofuel production.     

Valorisation of bio-oil resulting from fast pyrolysis of wood

Bio-oil resulting from the pyrolysis of lignocellulose is a complex mixture of polar low molecular mass oxygenated compounds of various functionalities and non-polar high molecular mass lignin derivatives. Several approaches to the upgrading of bio-oil are currently in progress. This study investigates the valorisation of crude bio-oil using physical and chemical methods. The effects of methanol addition on some properties of the bio-oil are investigated. Stable bio-oil/diesel oil emulsions are produced by the addition of surfactants with a hydrophilic-lipophilic balance value of 5–6. An alternative approach towards the upgrading of bio-oil is the hydrotreatment of the water-soluble fraction of bio-oil. Two-stage hydroprocessing with noble-metal catalysts Ru/C and Pt/C increases the intrinsic hydrogen content of the water-soluble fraction. The results show that the thermally unstable components including sugars, ketones and aldehydes are readily converted to diols and alcohols at pressures of 5 MPa. These observations can be explained by a set of reaction pathways for the compounds identified.     

基于分子蒸馏的模拟生物油温和加氢研究

在固定床反应器上开展模拟生物油温和加氢实验,确定300℃/4 MPa为最佳工况,此条件下反应物除苯酚和愈创木酚外完全转化,液体产物选择性为85.0%,有效氢碳比从1.266提高到1.554,液体产物组成优化,酚类和酸类含量明显下降,反应活性明显改善,有利于后续催化裂化反应。     

孤岛渣油超临界水-合成气中悬浮床加氢裂化反应研究 Ⅰ. 催化剂的影响

利用超临界水-合成气为替代加氢氢源对孤岛渣油悬浮床加氢裂化反应进行了研究，设想利用超临界水中发生的水-气转化反应（CO+H2O→H2+CO2）为渣油加氢反应提供氢源，报道了孤岛渣油超临界水-合成气中悬浮床加氢裂化反应催化剂影响的研究结果。结果表明，催化剂在该反应中具有十分重要的作用，加入催化剂可以明显改善加氢裂化产物的分布和裂化反应产物的性质，降低裂化气体和抑制缩合生焦反应的发生。     

生物质铁盐催化加氢热解产生生物油与气态烃的研究

利用加压固定床反应器进行了松木催化加氢热解实验(终温600-700℃、氢压5.0 MPa),考察了硝酸铁和硫酸亚铁两种铁盐对热解产物产率及分布的影响。研究发现,Fe(NO_3)_3能够显著促进生物炭加氢生成甲烷,碳转化率高达97.4%,CH_4产率达21.2%,无水生物油产率为32.8%(产率基准均为干燥无灰生物质),生物油中含氧量降低,轻质芳烃产率增加,其中,苯、甲苯和二甲苯(BTX)产率为2.6%。而FeSO_4迥异于Fe(NO_3)_3,具有抑制气态烃和生物油生成的作用。机理研究表明,Fe(NO_3)_3在加氢过程中主要形成α-Fe,并促使生物炭形成无定型和多孔结构,从而有利于其加氢生成甲烷,而FeSO_4则部分转化为Fe_2S_3,由此可致使铁催化剂失活。     

MCM-41和HZSM-5协同催化对油菜秸秆热解的影响

以油菜秸秆为原料,采用两种方案分层布置催化剂(HZSM-5/MCM-41和MCM-41/HZSM-5),并与MCM-41和HZSM-5单独催化进行对比,从生物油品质和催化剂耐久性两个角度探究协同催化作用机理;对精制生物油有机相进行理化特性分析,采用FT-IR和GC-MS进行成分分析,对催化剂进行耐久性分析。结果表明,与单独催化相比,协同催化所得精制生物油液相产率略有降低,气相产率升高,精制生物油有机相理化特性进一步提高,其中,MCM-41/HZSM-5协同催化所得精制生物油有机相热值较高,为34.31 MJ/kg;精制生物油有机相中含有多种芳香族类物质和少量的羰基类物质,协同催化较单独催化能产生较多的烃类物质及较少的含氧芳香族类物质,其中,MCM-41/HZSM-5协同催化所得精制生物油有机相中烃类物质含量较高,且以单环芳香烃为主;HZSM-5分子筛在300-800℃有两个失重峰,MCM-41分子筛在300-800℃仅有一个失重峰,表明MCM-41催化剂上沉积的焦炭成分单一,较易去除,且协同催化后分子筛表面沉积的焦炭总含量较少。     

固体酸改质生物油的研究

利用乙酸和乙醇生成乙酸乙酯的酯化反应为模型反应，筛选得到催化活性最好的固体酸催化剂40％SiO2/TiO2SO42－。 在一定的反应条件下，添加固体酸催化剂和溶剂，生物油的品质得到提高，热值提高了50.7％，运动黏度降低到原来的10％，密度降低了22.6％。生物油改质前后的GC MS分析表明，固体酸可以将生物油中含有的有机羧酸转化为酯类，如甲酸酯、乙酸酯等，使生物油中的羧酸组分发生了催化酯化反应，改善了生物油的品质，生物油物理化学性能得到明显的提高。3A分子筛对生物油的脱水作用不显著，对酸性、密度、黏度等方面影响较小。     

Cost-effective routes for catalytic biomass upgrading

Catalytic hydrodeoxygenation (HDO) is a fundamental and promising route for bio-oil upgrading to produce petroleum-like hydrocarbon fuels or chemical building blocks. One of the main challenges of this technology is the demand of high-pressure H₂, which poses high costs and safety concerns. Accordingly, developing cost-effective routes for biomass or bio-oil upgrading without the supply of commercial H₂ is essential to implement the HDO at commercial scale. This article critically reviewed the very recent studies relating to the novel strategies for upgrading the biofeedstocks with ‘green’ H₂ generated from renewable sources. More precisely, catalytic transfer hydrogenation/hydrogenolysis, combined reforming and HDO, combined metal hydrolysis and HDO, water-assisted in-situ HDO and nonthermal plasma technology and self-supported hydrogenolysis are reviewed herein. Current challenges and research trends of each strategy are also proposed aiming to motivate further improvement of these novel routes to become competitive alternatives to conventional HDO technology.