介孔Ni/MgO催化剂催化水蒸气重整生物质油制氢

采用水热法制备了介孔MgO作为催化剂的载体,并制备了介孔Ni/MgO催化剂。利用N_2吸附-脱附、XRD、H_2-TPR等对样品进行表征,并考察了介孔Ni/MgO催化水蒸气重整糠醛、生物质油模型物和两种商用生物质油制氢的活性。结果表明,在介孔Ni/MgO催化剂催化水蒸气重整糠醛制氢反应中,随着反应温度的提高,水蒸气重整糠醛中糠醛的转化率、氢气的产率和氢气的选择性,都呈现递增的趋势。在反应温度提高到600℃时,糠醛的转化率和氢气的产率分别达到94.9%和83.2%。Ni/MgO催化水蒸气重整二组分模拟生物质油,糠醛/乙酸、糠醛/羟基丙酮制氢的反应中,氢气的产率分别达到87.3%和86.8%,均高于水蒸气重整糠醛反应中氢气的产率。由此表明,乙酸或羟基丙酮的存在,提高了模拟生物质油中主要有机物组分糠醛的转化率,并相应地提高了氢气的产率。在水蒸气重整商用生物质油制氢反应中,随着反应物水碳比(S/C(molar ratio)=5、10、15、20、25)的提高,主要有机物的转化率、氢气的产率和选择性呈现出增加的趋势。在水碳比为20时,两种生物质油的主要有机物组分(糠醛、乙酸和羟基丙酮)的转化率均可达90%以上,氢气的产率也达到81.0%以上。由此可知,Ni催化剂对于水蒸气重整商用生物质油也具有较高的催化活性。     

水热合成介孔ZnO及Pd／m－ZnO催化剂甲醇水蒸气重整制氢性能研究

以三嵌段高聚物F-127为模板剂采用水热法合成了介孔ZnO（m—ZnO）,以甲醇水蒸气重整制氢为探针反应,在连续流动反应条件下考察了Pd／m．ZnO催化剂的性能,并利用XRD、FT—IR、H2-TPR、TEM和BET等手段对载体及催化剂进行了表征．结果表明,该法所制m-ZnO具有较大的比表面积（124．7m^2／g）,其比表面积不但高于非介孔ZnO,而且大于文献值（103．6m^2／g）．与Pd／ZnO催化剂相比,Pd／m—ZnO催化剂中活性组份Pd的分散度较高以及与m—ZnO间的相互作用较强,因此该催化剂对甲醇水蒸气重整制氢反应具有较高的催化活性、氢气产率、CO2选择性和稳定性．250℃时,Pd／m—ZnO催化剂的催化活性、氢气产率和C02选择性分别比Pd／ZnO催化剂提高了38．4％、44．4％和30．0％,170oC连续反应100h后,Pd／m-ZnO催化剂的活性仍为95％,仅下降了4．9％．     

解耦双回路气化系统中生物质催化水蒸气气化制富氢气体

为强化生物质气化过程中焦油转化和氢气富集,提出了一种新型解耦双回路气化系统(DDLG) 。该气化系统将气化过程解耦为燃料气化、焦油重整和半焦燃烧三个子过程,分别发生于三个独立的反应器,即气化反应器、重整反应器和燃烧反应器。其中,气化反应器和重整反应器并行布置,分别与燃烧反应器相连,形成两个平行的且可独立控制的双循环回路。以松木屑为原料及兼作为原位焦油重整催化剂的煅烧橄榄石为循环固体热载体,考察了反应条件对 DDLG 中松木屑气化性能的影响。结果表明,重整反应器从气化反应器中解耦,并辅以橄榄石催化剂,可实现焦油高效转化脱除。如气化反应器700℃、重整反应器 850℃和水蒸气与原料中碳的质量比(S/C) 1.2 反应条件下,产品气中焦油含量降低至13.9g /m~3,气体产率和H_2分别达到1.0m~3 /kg,和38.8%。     

焙烧温度对Ni-Mg基蜂窝状催化剂生物燃气重整调变性能的影响

采用浸渍法制备了Ni、Mg双金属负载在堇青石表面形成的蜂窝状催化剂,研究了焙烧温度对催化剂结构和生物质粗燃气重整反应性能的影响.结果表明,在不同焙烧温度下主要有NiO和NiMgO₂固溶体物相生成.相比于其他焙烧温度,催化剂在650 ℃焙烧温度下更有利于镍活性金属位的分散和活性位数量的增加.在干重整反应条件下,CH₄、CO₂的转化率以及H₂、CO产率随焙烧温度的升高呈现先增加后降低的变化趋势,在650 ℃焙烧温度下达到最高.在水蒸气重整反应条件下主要发生烃类产物与H₂O和CO₂的重整反应以及水煤气变换反应,焙烧温度的升高有利于水煤气反应的进行.此外,焙烧温度对于干重整反应条件下的H₂/CO体积比调节影响较小,而对于水蒸气重整反应条件下的H₂/CO体积比可进行选择性调节.     

不同方法制备的介孔Ni/MgO催化剂上水蒸气重整苯酚制氢

利用浸渍法和水热共沉淀法两种方法,制备了介孔Ni/MgO催化剂,用于水蒸气重整生物质油模型物苯酚制取氢气;利用XRD、N2吸附/脱附、H2-TPR、TEM以及TG等手段对催化剂进行了表征。结果表明,以介孔MgO为载体,采用浸渍法制备的介孔NiO/MgO固溶体,具有较高的比表面积(60.6m2/g)以及较大的孔径(10.1nm)。与水热共沉淀法制备的催化剂相比,浸渍法制备的NiO/MgO前驱体经还原后的所得到介孔Ni/MgO催化剂Ni颗粒较小(5.0-6.0nm),分布均匀,具有较高的分散度(19.44%)。较大的比表面积能有效地促进活性金属颗粒的分散,而介孔有利于反应物和产物在催化剂孔道中的扩散。因此,该Ni/MgO催化剂在水蒸气重整苯酚制氢反应中具有较高的催化活性、稳定性和优异的抗积炭能力。     

Ni/Al2O3和Ni/La2O3催化剂上低温乙醇水蒸气重整制氢

 采用浸渍、热分解和氢还原等步骤制备了两种纳米晶载体催化剂Ni/Al2O3和Ni/La2O3,应用X射线衍射、X射线光电子能谱、N2吸附和扫描电镜对催化剂的体相和表面结构进行了测定,采用固定床反应器考察了催化剂对乙醇水蒸气重整制氢反应的催化性能. 实验结果表明, 15.3%Ni/La2O3催化剂对乙醇的低温水蒸气重整反应表现出较高的催化活性和稳定性. 250 ℃时乙醇的转化率已达到80.7%,氢气的选择性为49.5%; 330 ℃时乙醇的转化率达到100%,氢气的选择性可达54.3%. 16.1%Ni/Al2O3催化剂对低温乙醇水蒸气重整反应的催化活性较低.     

焦炉煤气甲烷重整制氢热力学分析和实验研究(英文)

对焦炉煤气甲烷部分氧化重整热力学进行分析,考察反应温度、CH4/O2摩尔比及水蒸气加入量等因素对重整性能的影响,并分析焦炉煤气原始氢含量对其部分氧化重整性能的影响.分析结果表明甲烷转化率均随CH4/O2摩尔比和水蒸气加入量的增大以及反应温度的升高而增大.在CH4/O2摩尔比1.7-2.1,温度825-900℃及压力1.01×105Pa的反应条件下,可得较好重整性能;甲烷转化率,氢及一氧化碳的选择性分别为91.0%-99.9%,87.0%-93.4%和100%-107%,重整后得到的氢量增大到原始氢量的1.95-2.05倍,每摩尔焦炉煤气消耗的热量仅为2.94J,同时得出在CH4/O2摩尔比2,温度825-900℃及1.01×105Pa条件下,往焦炉煤气内添加体积分数为2%-4%的水蒸气时重整性能得到较大提高;重整后甲烷转化率、氢及一氧化碳选择性分别由92.6%、87.2%、104%增大到98.6%、96.4%、107%.并在BaCo0.7Fe0.2Nb0.1O3-δ透氧膜反应器上研究NiO/MgO固溶体催化剂焦炉煤气部分氧化重整性能.结果表明该重整反应效果较好,于875℃下获得16.3mL.cm-2.min-1透氧量,95%甲烷转化率及80.5%氢和106%一氧化碳选择性.且所得实验结果与热力学分析结果符合较好,表明NiO/MgO固溶体催化剂有较好的催化重整性能.     

Ni-Cu/CeO2 催化剂上乙醇水蒸气重整反应

 研究了Ni-Cu/CeO2催化剂在乙醇水蒸气重整反应中的催化性能. 以具有高比表面积的CeO2为载体,用沉积沉淀法制备了一系列不同担载量的Ni, Cu双组分催化剂,采用X射线衍射、程序升温还原和透射电子显微镜对催化剂的晶相组成、还原性能和形貌进行了表征. 结果表明, CuO, NiO和CeO2的相互作用明显改善了NiO的分散. 适量CuO的加入使NiO分散度增大,颗粒明显变小,从而使催化剂具有更好的催化性能,但过多CuO的加入反而降低了催化剂的活性. Ni和Cu的催化性能差异较大, Ni具有优异的断裂C-C键性能,在低温下即可实现乙醇的完全转化,而在高温区则具有很好的甲烷重整性能,可获得很高的氢气产率; Cu在低温区倾向于使乙醇脱氢生成乙醛以及进一步脱羰基生成丙酮,在高温区也具有一定的乙醇裂解性能.     

透氧膜反应器内NiO/MgO催化焦炉煤气重整反应途径

对透氧膜反应器内焦炉煤气(COG)重整反应模型进行分析.通过H2+N2、CH4+N2、CO+N2和H2+CH4+N2混合气在透氧膜反应器内重整反应,以及有无催化剂下重整反应和催化剂床层厚度重整反应实验,推测焦炉煤气重整反应模型:首先焦炉煤气中H2在催化剂活性金属镍颗粒上吸附解离,解离后的氢向高活性位迁移"(三相界面")并与膜表面侧晶格氧(或O2-)反应生成H2O.同时CH4也可能在活性镍颗粒上裂解生成CH3*和H*,反应生成的H2O与膜表面催化剂上裂解的碳反应生成H2和CO.未反应完的H2O在催化剂床层内与剩余CH4反应生成H2和CO.     

焙烧温度对Au/Fe2O3选择性氧化富氢气体中CO催化性能的影响

甲醇重整在线制氢作为质子交换膜燃料电池的燃料成为当前研究的热点。受重整反应动力学及热力学的限制，使得甲醇重整气(富氢气体)中除含有大量的氢气外还含有少量的CO，CO极易吸附在燃料电池阳极催化剂表面，使电池性能下降，因而必须去除重整气中的CO，选择性氧化脱除富氢气     

Membrane reactor performance of steam reforming of methane using hydrogen-permselective catalytic SiO2 membranes

Hydrogen production by steam reforming of methane using catalytic membrane reactors was investigated first by simulation, then by experimentation. The membrane reactor simulation, using an isothermal and plug-flow model with selective permeation from reactant stream to permeate stream, was conducted to evaluate the effect of permselectivity on membrane reactor performance – such as methane conversion and hydrogen yield – at pressures as high as 1000 kPa. The simulation study, with a target for methane conversion of 0.8, showed that hydrogen yield and production rate have approximately the same dependency on operating conditions, such as reaction pressure, if the permeance ratio of hydrogen over nitrogen ((H₂/N₂)) is larger than 100 and of H₂ over H₂O is larger than 15. Catalytic membrane reactors, consisting of a microporous Ni-doped SiO₂ top layer and a catalytic support, were prepared and applied experimentally for steam reforming of methane at 500 °C. A bimodal catalytic support, which allows large diffusivity and high dispersion of the metal catalyst, was prepared for the enhancement of membrane catalytic activity. Catalytic membranes having H₂ permeances in the range of 2–5 × 10⁻⁶ m³ m⁻² s⁻¹ kPa⁻¹, with H₂/N₂ of 25–500 and H₂/H₂O of 6–15, were examined for steam reforming of methane. Increased performance for the production of hydrogen was experimentally obtained with an increase in reaction-side pressure (as high as 500 kPa), which agreed with the theoretical simulation with no fitting parameters.     

Ceramic microreactors for on-site hydrogen production from high temperature steam reforming of propane

The steam reforming of hydrocarbon fuels is a promising method for the production of hydrogen for portable electrical power sources. A suitable reactor for this application, however, must be compatible with temperatures above 800 degrees C to avoid coking of the catalytic structures during the reforming process. Here, ceramic microreactors comprising high surface area, tailored macroporous SiC porous monoliths coated with ruthenium (Ru) catalyst and integrated within high-density alumina reactor housings were used for the steam reforming of propane into hydrogen at temperatures between 800 and 1000 degrees C. We characterized these microreactors by studying C3H8 conversion, H2 selectivity, and product stream composition as a function of the total inlet flow rate, steam-to-carbon ratio (S/C), and temperature. As much as 18.2 sccm H2, or 3.3 x 104 sccm H2 per cm3 of monolith volume, was obtained from a 3.5 sccm entering stream of C3H8 at a S/C of 1.095 and temperatures greater than 900 degrees C. Operating at a S/C close to 1 reduces the energy required to heat excess steam to the reaction temperature and improves the overall thermal efficiency of the fuel processor. Kinetic analysis using a power law model showed reaction orders of 0.50 and -0.23 with respect to propane and steam, respectively, indicating that the rate limiting step in the steam reforming reaction is the dissociative adsorption of propane on the Ru catalyst. The performance of the microreactor was not affected after exposure to more than 15 thermal cycles at temperatures as high as 1000 degrees C, and no catalyst deactivation was observed after more than 120 h of continuous operation at 800 degrees C, making these ceramic microreactors promising for efficient on-site hydrogen production from hydrocarbons for use in polymer electrolyte membrane (PEM) fuel cells.     

Studies of the Methane Steam Reforming Reaction at High Pressure in a Ceramic Membrane Reactor

The effects of temperature and pressure on the steam reforming of methane 3H2+CO) were investigated in a membrane reactor (MR) with a hydrogen permeable membrane. The studies used a novel silica-based membrane prepared by using the chemical vapor deposition (CVD) technique with a permeance for H2 of 6.0×l0-8 mol·m-2·s-1·Pa-1 at 923 K. The results in a packed-bed reactor (PBR) were compared to those of the membrane reactor at various temperatures (773-923 K) and pressures (1-20 atm, 101.3-2026.5 kPa) using a commercial Ni/MgAl2O4 catalyst. The conversion of methane was improved significantly in the MR by the countercurrent removal of hydrogen at all temperatures and allowed product yields higher than the equilibrium to be obtained. Pressure had a positive effect on the hydrogen yield because of the increase in driving force for the permeance of hydrogen. The yield of hydrogen increased with pressure and reached a value of 73×10-6 mol·g-1·s-1 at 2026.5 kPa and 923 K which was higher by 108% than the value of 35×10-6 mol·g-1·s-1 obtained for the equilibrium yield. The results obtained with the silica-based membrane were similar to those obtained with various other membranes as reported in the literature.     

甲烷三重整制合成气

甲烷三重整是利用CO₂-H₂O-O₂ 同时重整甲烷的过程。该工艺既可以生产H₂/CO 为1.5 —2.0的合成气,又可以缓解甚至消除催化剂的积炭,适合于更廉价地生产用于合成甲醇、二甲醚以及清洁燃料等下游产品的合成气。本文重点评述了近年来国内外甲烷三重整制合成气在热力学、催化剂、反应器、动力学等方面的研究进展,指出甲烷三重整反应在电厂烟气、煤层气、天然气综合利用方面具备良好前景,但要通过该过程实现廉价合成气的生产,仍需研制高活性、抗积炭性能强的催化剂,并对反应器进行改进,以及进行反应机理和反应动力学的深入研究。     

助剂MgO、CaO对甲烷水蒸气重整Ni/γ-Al_2O_3催化性能的影响

采用固定床装置,考察了以共浸方式引入的助剂MgO、CaO对Ni/γ-Al2O3催化剂在甲烷水蒸气催化重整中的催化反应性能的影响。结果表明,在H2O/CH4/N2的摩尔比为2.86/1/3.28,GHSV为1 800 h-1,反应温度为700℃下,催化剂Ni-CaO/Al2O3催化性能最好;反应初期甲烷转化率可达到96.95%、CO选择性可达68.93%、H2收率可达73.58%。XRD和H2-TPR结果表明,CaO的存在使催化剂中的活性NiO组分增多,还原性和分散性能较好。利用热分析技术对积炭进行考察发现反应10 h后的Ni-CaO/Al2O3催化剂上并未出现导致催化剂失活的炭物种。     

Hydrogen Production by Catalytic Reforming of Gaseous Hydrocarbons (Methane &; LPG)

Hydrogen has been attracting great interest as a major energy source in near future. The lack of an infrastructure has led to a research effort to develop fuel processing technology for production of hydrogen. In this review, we are reporting the catalytic reforming of gaseous hydrocarbons carried out in our research group, covering dry-reforming of CH₄, tri-reforming of CH₄, the electrocatalytic reforming of CH₄ by CO₂ in the SOFC (solid oxide fuel cell) system and steam reforming of LPG. Especially, we have focused on our work, though the related work from other researchers is also discussed wherever necessary. It was found that tri-reforming of CH₄ over NiO–YSZ–CeO₂ catalyst was more desirable than dry-reforming of CH₄ due to higher reforming activity and less carbon formation. The synthesis gas produced by tri-reforming of CH₄ can be used for the production of dimethyl ether, Fischer–Tropsch synthesis fuels and high valued chemicals. To improve the problem of deactivation of catalyst due to carbon formation in the dry reforming of CH_4, the internal reforming of CH₄ by CO₂ in SOFC system with NiO–YSZ–CeO₂ anode catalyst was suggested for cogeneration of a syngas and electricity. It was found that Rh-spc-Ni/MgAl catalyst showed long term stability for 1,100 h in the steam reforming of LPG under the tested conditions. The addition of Rh to spc-Ni/MgAl catalyst restricted the deactivation of catalyst due to carbon formation in the steam reforming of LPG and diesel under the tested conditions. The result suggested that the developed reforming catalysts can be used in the reforming process of CH₄, LNG and LPG for application to hydrogen station and fuel processor system.     

C12A7-Mg催化剂水蒸汽重整生物油、石脑油和CH4制氢

Hydrogen production by catalytic steam reforming of the bio-oil, naphtha, and CH4 was investigated over anovel metal-doped catalyst of (Ca24Al28O64)4+￠4O-/Mg (C12A7-Mg). The catalytic steam reforming wasinvestigated from 250 to 850 ±C in the ˉxed-bed continuous °ow reactor. For the reforming of bio-oil, theyield of hydrogen of 80% was obtained at 750 ±C, and the maximum carbon conversion is nearly close to95% under the optimum steam reforming condition. For the reforming of naphtha and CH4, the hydrogenyield and carbon conversion are lower than that of bio-oil at the same temperature. The characteristics ofcatalyst were also investigated by XPS. The catalyst deactivation was mainly caused by the deposition ofcarbon in the catalytic steam reforming process.     

生物油水溶性组分的水蒸气催化重整制氢实验研究

利用固定床反应器对生物油水溶性组分重整制氢反应进行了考察,研究了温度、吸收剂的加入对反应过程的影响。结果表明,在常压条件下生物油水溶性组分的最佳重整温度为800℃,此时H2体积分数为60%、CO体积分数为10%。加入CO₂吸收剂后,H₂体积分数提高了25%,H₂产率提高了10%。在常压条件下,以CaO作为吸收剂时,最佳的反应温度为600℃,此时H₂体积分数最高可达85%。650℃时CaO对CO₂的吸收能力减弱导致其对生成H₂反应的促进作用急剧降低。     

Modeling of biomass-based hydrogen production via catalytic sorption-enhanced reformer integrated with a gasifier

The sorption enhanced reformer concept breaks the thermodynamic limits of steam methane reforming and water-gas shift reactions with selective CO₂ removal to produce more H₂. In this paper, we propose a dynamic kinetic model for sorption-enhanced steam reformers (SERs) integrated with biomass gasifiers. An analysis of operating conditions was conducted to examine high purity hydrogen production. The kinetic model was validated with published literature results at different reactor pressures (5-20 bar), steam/carbon ratios (2-5), and reactor temperatures (673K–1023K). This study shows that biomass gasifiers can be integrated with SER reactors to produce high purity H₂.