Vapor-phase graft copolymerization of binary solid monomers onto poly(ethylene-co-vinyl acetate) film by ultraviolet irradiation

Vapor-phase graft copolymerizations of acenaphthylene–maleimide or acenaphthylene–maleic anhydride binary solid monomers onto poly(ethylene-co-vinyl acetate) films were carried out under ultraviolet irradiation. The extent of sorption of single or binary monomers increased with the increasing vinyl acetate content in the backbone polymers. The sorbed binary monomers were mainly composed of acenaphthylene, but the maleimide or maleic anhydride fraction increased with the increasing vinyl acetate content of the films and the composition was little affected by surface hydrolysis. In all series of graft polymerization of single or binary monomers the overall extent of grafting increased with the vinyl acetate content and was suppressed by the surface hydrolysis of the backbone film. The composition of the grafted copolymer, however, differed markedly, depending on the combination of binary monomers. The grafted copolymer in the acenaphthylene–maleimide system was composed mainly of acenaphthylene units, whereas that in the acenaphthylene–maleic anhydride system was composed mainly of maleic anhydride units. The results were compared with those of γ-ray grafting, and it was suggested that the contribution of a direct supply of monomers from vapor phase and the existence of an acetoxy group on the surface of the film should play an important role in the grafting reaction.     

γ-ray and ultraviolet graft copolymerization of maleimide by vapor-phase method

Graft copolymerization of maleimide onto ethyl cellulose and polyethylene films by using its sublimation vapor was carried out under γ- or ultraviolet irradiation. When polyethylene film was used as a backbone polymer the grafting reaction proceeded without a perceptible sorption of monomer, while a considerable amount of monomer was captured into ethyl cellulose film and grafting of the sorbed monomer was observed. The monomer seemed to be monomolecularly dispersed in this film. The presence of air retarded the reaction. The grafted films were characterized by strong infrared absorption bands due to polymaleimide branching. The fractions assigned to the graft copolymer were isolated from the grafted films by selective elution. The grafted branches were supposed to be very short, judging from the polymaleimide contents of those fractions.     

超临界二氧化碳体系中PVDF微孔膜的表面接枝改性

超临界二氧化碳（SCCO2）是一种T〉31．1℃,P〉7．38MPa的二氧化碳流体,不仅具有类似于气体的粘度和类似于液体的密度,而且可以通过改变温度或压力控制SCCO2的密度及溶解性．SCCO2对有机小分子具有优良的溶解、扩散和渗透性能,化学惰性,无污染,易于分离,作为一种聚合反应介质,受到学术界日益增多重视．SCCO2极低的粘度使其具有良好的流动性和扩散渗透性能,零表面张力使其对聚合物具有良好的润湿和增塑性,这将促进引发剂和聚合单体向微孔膜的外表面及内表面扩散．利用温度和压力改变SCCO2的溶解性能调整单体在聚合物相和SCCO2相之间的分布,进而控制微孔膜内外表面的接枝程度．所以SCCO2接枝聚合反应对于聚合物膜的表面改性具有极其重要的意义．     

Synthesis and characterization of anhydride-functional polycaprolactone

Polycaprolactone-graft-maleic anhydride (PCL-g-MA) copolymer was prepared by grafting maleic anhydride onto PCL in a batch mixer and in an extruder using dicumyl peroxide as the initiator. The graft content was determined with the volumetric method by converting the anhydride functions to acid groups and then titrating with ethanolic potassium hydroxide. The grafted polymer was extracted with xylene to remove any unreacted monomer before the estimation step. The effect of temperature and the various concentrations of the initiator and monomer used for the grafting reaction were investigated. The presence of residual initiator in the reaction product was checked using thin-layer chromatography. Molecular weight determination was carried out for the pure and grafted polymer using gel permeation chromatography to determine if chain scission was present. Results indicate that maleic anhydride is grafted onto PCL using free radical initiators. The grafting reaction was confirmed by FTIR and NMR techniques. FTIR spectra showed absorption bands around 1785 and 1858 cm⁻¹. NMR spectra gave signals for methine proton at 3.47 ppm. For a given peroxide level, a higher temperature or residence (reaction) time gave higher percentage of grafted MA. There was an optimum temperature and initiator concentration after which the percentage of MA grafted on PCL decreased. The number-average molecular weight, tensile strength, and the percent elongation of PCL-g-MA were comparable to those of PCL before grafting. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 1139–1148, 1997     

苯乙烯/马来酸酐和苯乙烯/甲基丙烯酸二甲氨基乙酯二元体系在聚四氟乙烯多孔膜上的γ辐射接枝

在氮气的氛围下用γ辐照的方法在聚四氟乙烯多孔膜上接枝苯乙烯 马来酸酐、苯乙烯 甲基丙烯酸二甲氨基乙酯二元单体 .并且研究了剂量、剂量率、溶液中单体的浓度和二元单体的摩尔比等条件对接枝率的影响 .探讨了两种单体的竞聚率对接枝率、接枝膜的组成及性能的影响 .结果表明 ,苯乙烯 马来酸酐二元体系对接枝率有协同效应 ,苯乙烯 甲基丙烯酸二甲氨基乙脂二元体系对接枝率表现为加合效应 .制备的二元接枝的聚四氟乙烯多孔膜可以进一步磺化来制备用于质子交换膜燃料电池的质子交换膜 .     

γ- and ultraviolet-radiation-induced solid-state polymerization of maleimide in a few binary systems

The solid-state polymerization of maleimide by γ- and ultraviolet irradiation was carried out in binary systems with succinimide, maleic anhydride, and acenaphthylene. Polymaleimide obtained from the solid-state polymerization of maleimide by γ-rays was amorphous, while that obtained from the solid-state polymerization by ultraviolet rays was highly crystalline. In the maleimide–succinimide system the rate of polymerization reached a maximum nearly at the eutectic composition when the polymerization was carried out by γ-irradiation. With ultraviolet irradiation the rate of polymerization became higher with increasing content of succinimide in the feed. In the maleimide–maleic anhydride system a copolymer of both constituents was formed by γ-irradiation, but almost no homopolymer was produced. On the other hand, two kinds of polymers, a crystalline copolymer and an amorphous one, were produced by ultraviolet irradiation. The results were compared with those obtained from the copolymerization in solution. In the maleimide-acenaphthylene system the main products with ultraviolet irradiation was the dimer of acenaphthylene.     

Radiation-induced solid-state copolymerization of maleic anhydride and acenaphthylene

Radiation-induced solid-state copolymerization of the maleic anhydride–acenaphthylene system was carried out for the purpose of studying the solid-state polymerization of vinyl compounds in a binary system. Melting point measurement confirmed that this binary monomer system forms a eutectic mixture in the solid state. The solid-state polymerization of these monomers proceeds at maximum rate at the eutectic composition, and the polymerization products consist of a mixture of polyacenaphthylene and 1:1 maleic anhydride–acenaphthylene alternating copolymer. Since the 1:1 copolymer was obtained in solution polymerization also and maleic anhydride did not homopolymerize in solid state, it is considered that the solid-state copolymerization of maleic anhydride and acenaphthylene occurs in a liquidlike state at the boundary of the two monomer crystals.     

马来酸酐-苯乙烯多组分单体熔融接枝高密度聚乙烯机理及性能研究

用单螺杆挤出机制备了马来酸酐-苯乙烯(MAH-St)多单体熔融接枝高密度聚乙烯(HDPE)体系,研究发现添加St共同接枝,可以显著提高接枝物的接枝率.随着St的增加,接枝率先增大后有所降低.当两种单体物质的量比约为1:1时,接枝物的接枝率最高,此时接枝物的熔体流动速率(MFR)最小.即MAH接枝率越高,接枝物的MFR越...     

Grafting of maleic anhydride on polyethylene. I. Mechanism of grafting in a heterogeneous medium in the presence of radical initiators

Polyethylene has been grafted with maleic anhydride, as proved by the infrared spectra and the properties of the grafted films. The influence of oxygen and a comparison of the effectiveness of benzoyl peroxide and AIBN showed that polyethylene macroradicals are formed through the decomposition of hydroperoxide and peroxide groups. Side chains of poly(maleic anhydride) are formed by a combination of polyethylene macroradicals with those of poly(maleic anhydride). This mechanism of reaction was confirmed by the influence of the amount of film, the initiator and monomer concentrations, and temperature on the percentage of grafting.     

Grafting copolymerization of styrene and maleic anhydride binary monomer systems induced by UV irradiation

Photografting copolymerization of maleic anhydride (MAH) and styrene (St) onto LDPE film was investigated by using a one-step method, and further thermally induced grafting copolymerization of them was carried out by using a two-step method. Regarding the photografting copolymerization of MAH/St binary monomer system, both conversion percentage (CP) and grafting efficiency (GE) increased with raising the content of MAH in the monomer feed. In addition, the content of MAH in the grafted copolymers also increased with increasing the fraction of MAH in the monomer feed. The formation of LDPE-g-P(MAH-co-St) grafted film was identified by FTIR and ESCA spectroscopy. In the case of grafting copolymerization of MAH/St by the two-step method, grafting copolymerization proceeded slowly compared with the non-grafting copolymerization. The apparent activation energy (E_a) for the non-grafting copolymerization in the solution and the grafting copolymerization on LDPE film was 24 and 82 kJ/mol, respectively, which were noticeably lower than those of MAH/vinyl acetate (MAH/VAC) binary monomer system under the similar grafting conditions. These data of E_a explained why the grafting copolymerization of styrene/MAH took place faster than that of MAH/VAC binary monomer system. The composition of the grafted copolymer chains was largely affected by the composition of the monomer feeds; however, the composition of the non-grafted copolymers nearly remained at 1/1 even in systems with largely different MAH/styrene ratios in monomer feeds. It is indicated that the non-grafting copolymerization proceeded predominantly following alternating copolymerization, but the grafting copolymerization performed random copolymerization.     

Radiation-induced graft polymerization of maleic acid and maleic anhydride onto ultra-fine powdered styrene–butadiene rubber (UFSBR)

The functionalization of ultra-fine powdered styrene–butadiene rubber (UFSBR) was carried out using gamma radiation-induced graft polymerization of maleic acid (MA) and maleic anhydride (MAH), respectively. It was found that the graft yield of MA onto UFSBR increased rapidly up to the peak and then decreased with increasing MA content. Moreover, the peak shifted to the direction of lower MA content with increasing absorbed dose. Similarly, there was the peak of graft yield with increasing MAH content for grafting of MAH onto UFSBR, whereas the peak of graft yield was achieved at 10 wt% MAH content at different absorbed doses. On the other hand, increasing absorbed dose and decreasing monomer contents are useful to improve the graft efficiency of MA and MAH. At high dose and low monomer content, the graft yield of MAH onto UFSBR is higher than that of MA. FTIR spectra confirmed that both MA and MAH can be grafted successfully onto the UFSBR under gamma irradiation, respectively. Comparing with maleation of rubber by melt grafting, the graft yield of MAH on UFSBR is higher, which can be attributed to the network structure and nanometer size of UFSBR as well as high energy provided by radiation.     

二元单体在棉纤维上的γ辐射接枝

在氮气气氛下用γ射线辐照的方法在棉纤维上接枝苯乙烯/马来酸酐、苯乙烯/甲基丙烯酸二甲胺乙酯、苯乙烯/醋酸乙烯酯二元单体. 研究了溶液中单体的浓度和二元单体的摩尔比等条件对接枝率的影响, 并探讨了两种单体的竞聚率对接枝率、接枝膜的组成及性能的影响. 结果表明决定二元接枝生成物结构比例的是二元单体的比例及其竞聚率. 接枝产物的红外、热重分析进一步佐证了竞聚率对不同二元单体体系接枝生成物结构的影响. X射线衍射结果表明棉纤维素上接枝不同的二元单体后均引起结晶度的下降, 而且结晶度随接枝率的增加而降低, 证明二元接枝反应是从纤维素无定型区通过第三相向结晶区逐步扩展的.     

Radiation synthesis of acrylic acid onto poly(tetraflouroethylene-perflourovinyl ether) film: Chemical modifications and electrical conductivity

Graft-polymerization of acrylic acid (AAc) monomer onto poly(tetraflouroethylene-perflouro vinyl ether) (PFA) copolymer film was carried out using gamma irradiation technique to synthesize grafted copolymer film PFA-g-PAAc (PFA-COOH). The effect of the dose on the degree of grafting of AAc onto PFA film was investigated. The results showed that the degree of grafting increases with increasing the irradiation dose. The grafted [PFA-COOH] film was chemically modified by reaction with aniline to produce modified [PFA-CO-NH-ph] film, followed by sulphonation reaction to introduce sulfonic acid (SO₃H) groups to get other modified [PFA-CO-NH-ph-SO₃H] film. The chemical structures of the grafted and modified films were identified by FT-IR, XRD, and SEM. It is of particular interest to measure the electrical conductivity of grafted and modified membranes as a function of degree of grafting. It was found that the conductivity of the grafted films increases with increasing the degree of grafting, however a slightly increase in conductivity was observed in [PFA-CO-NH-ph-SO₃H] sample. The electrical conductivity property of the modified PFA membranes suggests their possible use for fuel cell applications.     

Synthesis of maleic anhydride grafted polyethylene and polypropylene,with controlled molecular structures

This article discusses a new chemical route to prepare maleic anhydride (MA) grafted polyethylene and polypropylene polymers with controlled molecular structure, that is, MA grafted content and polymer molecular weight and composition distributions. The chemistry involves a free radical graft reaction of maleic anhydride with poly(ethylene‐co‐p‐methylstyrene) and poly(propylene‐co‐p‐methylstyrene) copolymers. Under a suspension reaction condition, the grafting reaction takes place selectively on the p‐methylstyrene units in the copolymer, due to high reactivity of p‐methyl group and favorable mixing between p‐methylstyrene units and chemical reagents in the swollen amorphous phases. The resulting polymer shows no detectable molecular weight change during the reaction, and the MA grafted content increases with the increase of initiator and p‐methylstyrene concentrations. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1337–1343, 2000     

Mediated melt functionalization of polypropylene

This work investigated the ability of several kinds of molecules to mediate the melt functionalization of polypropylene. N-Bromosuccinimide, nitroxides, iniferters, thiols and RAFT chain transfer agents were tested as potential mediators. The grafting of maleic anhydride onto polypropylene was carried out with and without mediator and the grafted polymers are discussed in terms of graft content, graft structure and molecular weights.     

Preliminary study of extractable protein binding using maleic anhydride copolymer

A preliminary study of using maleic anhydride copolymer for protein binding has been carried out.The polymeric films were prepared by compression of the purified resin and annealing the film to induce efficient back formation of the anhydride groups.The properties of the film surface were analyzed by attenuated total reflection Fourier transforms infrared spectroscopy and water contact angle measurements.The protein content was determined by Bradford assay.To obtain optimum conditions,immersion time for protein binding was examined.Results revealed that proteins can be successfully immobilized onto the film surface via covalent linkage.The efficiency of the covalent binding of the extractable protein to maleic anhydride-polyethylene film was estimated at 69.87μg/cm~2,although the film had low anhydride content(3%) on the surface.     

马来酸酐-苯乙烯熔融接枝聚丙烯的影响因素及其性能研究

用单螺杆挤出机制备了马来酸酐 (MAH) 苯乙烯 (St)对聚丙烯 (PP)的多组分单体自由基熔融接枝体系 .研究证实了当两种单体物质的量比约为 1∶1时 ,接枝物的接枝率最高 ,而熔体流动速率 (MFR)最大 .对反应体系影响因素的研究表明单体用量和引发剂用量对不同单体用量比的系列接枝物的接枝率会产生不同的影响 ;另外 ,单体用量增加 ,接枝物的MFR减小 ,过氧化二异丙苯 (DCP)用量增加 ,接枝物的MFR增加 .对多单体熔融接枝聚丙烯PP g (MAH co St)的力学性能研究发现 ,选用合适的单体用量比、单体用量和DCP用量时 ,所制备的接枝物可具有与纯PP相当或更佳的力学性能     

A study on melt grafting of maleic anhydride onto low‐density polyethylene and its blend with polyamide 6

Graft copolymerization of low‐density polyethylene (LDPE) with a maleic anhydride (MAH) was performed using intermeshing corotating twin‐screw extruder in the presence of benzoyl peroxide (BPO). The LDPE/polyamide 6 (PA6) and LDPE‐g‐MAH/PA6 blends were prepared in a corotating twin‐screw extruder. The melt viscosity of the grafted LDPE was measured by a capillary rheometer. The grafted copolymer was characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microcopy (SEM). The influence of the variation in temperature, BPO and MAH concentration, and temperature on the grafting degree and on the melt viscosity was studied. The grafting degree increased appreciably up to about 0.45 phr and then decreased continuously with an increasing BPO concentration. According to the FTIR analysis, it was found that the amount of grafted MAH on the LDPE chains was ～5.1%. Thermal analysis showed that melting temperature of the graft copolymers decreases with increasing grafting degree. In addition to this, loss modulus (E″) of the copolymers first increased little with increasing grafting and then obviously decreased with increasing grafting degree. Furthermore, the results revealed that the tensile strength of the blends increased linearly with increasing PA6 content. The results of SEM and mechanical test showed that the blends have good interfacial adhesion and good stability of the phase structure, which is reflected in the mechanical properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 267–275, 2010     

GRAFTING OF PEROXIDE-INITIATED MALEIC ANHYDRIDE ON SPHERICAL PE／PP IN-REACTOR BLEND GRANULES

Spherical polyethylene/polypropylene (PE/PP) in-reactor blend granules with various ethylene/propylene molar ratios and high porosity were synthesized using a high yield TiCl4/MgCl2 supported catalyst. A solution of benzoyl peroxide (BPO)/maleic anhydride (MAH)/xylene (interfacial reagent) or BPO/MAH/St (comonomer) was absorbed onto the PE/PP inreactor blend granules, and solid phase gratt polymerization of MAH on PE/PP was conducted. The amount of grafted MAH on PE/PP was measured through chemical titration. The results showed that solid phase graft polymerization of MAH in PE/PP in-reactor blend granules produced graft copolymer with high amount of grafted MAH, and the amount of grafted MAH was raised slightly when St was introduced as comonomer. The graft in-reactor blend was fractionated into five fractions through temperature-gradient extraction fractionation (TGEF), and the fractions were analyzed by FTIR. The results revealed that MAH is mainly grafted on the PE segments, whereas MAH was predominantly grafted on the PP segments when St was present in the graft polymerization system. In addition, the final product is still in the form of regular spherical granules, which is beneficial for industrial processing.     

Dual monomer grafting of styrene and maleic anhydride onto model hydrocarbon substrates

Styrene and maleic anhydride (MAn) were successfully grafted, alone and simultaneously, onto various model hydrocarbon substrates at 180 °C with 2,5‐dimethyl‐2,5‐di‐(t‐butyl peroxy)hexane (L101) as a free‐radical initiator. Dodecane, 1‐dodecene, and 2,6,10,14‐tetramethylpentadecane were selected as model compounds to investigate the effects of terminal unsaturation and branching on grafting and crosslinking. These compounds were chosen to mimic the aforementioned microstructural characteristics that are commonly observed in polyethylene. The results demonstrate that terminal unsaturation increases the amount of crosslinked material in the presence of L101. With respect to grafting, for the single monomer systems, MAn prefers to graft as single saturated units, whereas styrene prefers to graft as long chains of polystyrene oligomers. However, when both monomers are grafted simultaneously, graft yields are drastically reduced because of a propensity for the two monomers to form a styrene–maleic anhydride copolymer. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2456–2468, 2000