Effect of maleic anhydride‐grafted polytetrafluoroethylene on the tensile and tribological properties of blending polytetrafluoroethylene with polyamide‐6

Blending polytetrafluoroethylene (PTFE) to polyamide‐6 (PA6) with and without maleic anhydride‐grafted polytetrafluoroethylene (PTFE‐g‐MA) was produced in a corotating twin screw extruder, where PTFE acts as the polymer matrix and PA6 as the dispersed phase. The effect of PTFE‐g‐MA on the tensile properties and tribological propertiesof PTFE/PA6 polymer blends is studied. Results show that the structural stability and morphology of the blends were greatly improved by PTFE‐g‐PA6 grafted copolymers, which were formed by the in situ reaction of anhydride groups with the amino end groups of PA6 during reactive extrusion forming an imidic linkage. The presence of PTFE‐g‐PA6 in the PTFE continuous phase improves the interfacial adhesion, as a result of the creation of an interphase that was formed by the interaction between the formed PTFE‐g‐PA6 copolymer in situ and both phases. Compared with thePTFE/PA6 without PTFE‐g‐MA, the PTFE/PA6 with PTFE‐g‐MAhad the lowest friction coefficient and wear under given applied load and reciprocating sliding frequency. The interfacial compatibility of the composite prevented the rubbing‐off of PA6, accordingly improved the friction and wear properties of the composite. Copyright © 2009 John Wiley & Sons, Ltd.     

Reactive melt blends of thermoplastic polyolefins,MAH‐g‐PP and nylon 6

Reactive melt blends of an ethylene‐propylene‐diene terpolymer (EPDM) based thermoplastic elastomer (TPE), maleic anhydride grafted polypropylene (MAH‐g‐PP), and nylon 6 were prepared in a single screw extruder and evaluated in terms of morphological, rheological, thermal, dynamic mechanical, and mechanical properties of the blends. It was found that MAH‐g‐PP‐co‐nylon 6 copolymers were in situ formed and acted as effective compatibilizers for polypropylene (PP) and nylon 6. Phase separation of PP and EPDM in TPE increased with the addition and increasing amount of MAH‐g‐PP and nylon 6, leading to decreased glass transition temperature (T_g) of TPE and increased crystalline melting temperature (T_m) of PP. Copyright © 2004 John Wiley & Sons, Ltd.     

Reactive blending of PE‐GMA/PA6 effect of composition and processing conditions

Blends of ethylene‐glycidyl methacrylate copolymer (PE‐GMA) and polyamide 6 (PA6) were prepared in a corotating twin screw extruder. Two processing temperatures were used in order to disperse PA6 in two forms: at high temperature in the molten state in molted PE‐GMA Matrix (emulsion type mixture) and at lower temperature as fillers in molted PEGMA matrix (suspension type mixture). Processed blends were analyzed by scanning electron microscopy and dynamic mechanical experiments to probe the reactivity in the extruder and the compatibilization phenomena. The dependence of the morphology and the rheological properties of PE‐GMA/PA6 blends on blend composition and screw rotational speed was also investigated and is discussed in the paper. The results show that dispersion of the two polymers in the molten state leads to a higher level of interfacial reaction. They also show that whatever the screw rotational speed and the temperature of extrusion are, the rate of interfacial reaction in PE‐GMA/PA6 blends is higher for 50/50 PE‐GMA/PA blends than for 70/30 PE‐GMA/PA blends. Copyright © 2015 John Wiley & Sons, Ltd.     

CHEMICAL MODIFICATION OF STYRENE/ETHYLENE-BUTHYLENE/STYRENE COPOLYMERS

The chemical modification of two thermoplastic elastomer styrene/ethylene-buthylene/styrene copolymers (SEBS) with diethylmaleate (DEM) as functionalizing agent was carried out in a corotating twin screw extruder and in an internal mixer. The residence time distribution of the extruder was studied due to its great influence on the grafting chemical reaction, the degree of functionalization, and the viscoelastic properties of the obtained modified polymers. The influence of copolymer melt viscosities, and DEM and initiator concentration ratio on the grafting degrees was studied as well. In this case, an internal mixer was used.

Optimal processing conditions were established to obtain grafted polymers characterized by good processability and an absence of crosslinking. The grafting degree achieved in the internal mixer was the same for both copolymers with different viscosities and it increased as the DEM and initiator concentrations and concentration ratios were increased.     

Barrier,Mechanical, Morphological and Thermal Properties of Compatibilized High Density Polyethylene and Polyamide 6 Blends

Effectiveness of the content of maleic anhydride (MAH) and polyamide 6 (PA6) on mechanical, thermal, barrier (moisture and oxygen) properties of HDPE/PA6 blends was investigated. Blends of HDPE with PA6 were prepared by in situ method. Molau test and FTIR spectroscopy results confirmed the reactive compatibilization through grafting of MAH on HDPE and PA6 chains in PA6/HDPE blends. Low concentration of benzoyl peroxide (BPO) and MAH reduced the particle size, improved phase morphology and mechanical properties of PA6/HDPE blends. Decrease in mechanical properties of PA6/HDPE blends was observed at high concentration of BPO and MAH.     

Microwave Assisted Radical Grafting of Maleic Anhydride onto Polyethylene in Solution

The reaction of maleic anhydride (MAH) grafted onto low density polyethylene (LDPE) in nylene solvents in the presence of benzoyl peroxide (BPO) as an initiator by microwave irradiation has been investigated. The influence of reaction conditions such as initiator content, monomer content and irradiation time have been examined. In the weight composition of xylene/LDPE/MAH/BPO=10/1/1/0.07, the grafting degree reaches 56.5 mmol MAH/100 g PE within only 8 min of microwave irradiation. The grafting reaction time of microwave irradiation shortens over 40 times than in the conventional grafting reaction.     

ABS的MAH/St多单体熔融接枝及其对PA6/ABS共混体系相形态和力学性能的影响

通过多单体熔融接枝的方法制备出了具有较高接枝率的ABS接枝物 (ABS g (MAH co St) ) ,并对其接枝机理进行了初步探讨 .研究表明 ,MAH、St接枝ABS时 ,反应主要发生在ABS中聚丁二烯的双键部位 .同时 ,当MAH与St的用量比约为 1:1时接枝率达到最高 .ABS g (MAH co St)作为尼龙 6 (PA6 ) ABS共混体系相容剂起到了良好的增容效果 .实验证明 ,相容剂使用前后 ,共混物的相区尺寸由几十 μm减小到 1μm以下 ,且分布更加均匀 ;共混物的拉伸强度和冲击强度等力学性能也同时得到均衡改善 .     

Compatibilized PP/EPDM/PA6 ternary blends: extended morphological studies

Polypropylene (PP)/polyamide6 (PA6)/ethylene propylene diene monomer (EPDM) (70/15/15) ternary polymer blends compatibilized with maleic‐anhydride‐grafted EPDM (EPDM‐g‐MA) were prepared by melt blending using a twin‐screw extruder (TSE) in different processing conditions (barrel temperature profile, screw speed, and mixing sequence). The microstructures of prepared ternary blends were studied and compared to the predictions of spreading coefficient, minimum relative interfacial energy (RIE), and dynamic interfacial energy phenomenological models. The observed morphologies were somehow different from the model predictions. Copyright © 2011 John Wiley & Sons, Ltd.     

Modeling of particle‐dispersed melting mechanism and its application in corotating twin‐screw extrusion

Particle‐dispersed melting is a complex but important melting mechanism in the corotating twin‐screw extruder. In this study, the complex multi‐particle‐dispersed system was simplified into a single‐particle melting model. The finite‐difference method was introduced to solve this problem. The simulation results show that the melting of a particle may involve two steps: the heating stage and melting stage. The heating time and melting time depend on solid concentration, initial melt and solid temperature, and shear rate. Calculations indicate that high solid concentration and solid temperature, low melt temperature and shear rate will result in a more uniform temperature distribution after polymer melting. The model offers valuable information for designing the melting zone in a corotating twin‐screw extruder, especially at high screw speed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2461–2468, 2001     

马来酸酐-苯乙烯熔融接枝聚丙烯的影响因素及其性能研究

用单螺杆挤出机制备了马来酸酐 (MAH) 苯乙烯 (St)对聚丙烯 (PP)的多组分单体自由基熔融接枝体系 .研究证实了当两种单体物质的量比约为 1∶1时 ,接枝物的接枝率最高 ,而熔体流动速率 (MFR)最大 .对反应体系影响因素的研究表明单体用量和引发剂用量对不同单体用量比的系列接枝物的接枝率会产生不同的影响 ;另外 ,单体用量增加 ,接枝物的MFR减小 ,过氧化二异丙苯 (DCP)用量增加 ,接枝物的MFR增加 .对多单体熔融接枝聚丙烯PP g (MAH co St)的力学性能研究发现 ,选用合适的单体用量比、单体用量和DCP用量时 ,所制备的接枝物可具有与纯PP相当或更佳的力学性能     

Study on In-Situ Compatibilization of the PP/PA6 Blends in Twin Screw Extruders

The in-situ compatibilization of PP/PA6 blend was studied in a twin screw extruder. The maleic anhydride (MA) content, peroxide concentration, shear rate and feeding order were among the variables investigated. Degree of grafting of samples collected prior to feeding of PA6 into the extruder was measured using titration combined with FTIR technique. From the SEM results it was found that the increasing of initial MA concentration led to larger PA particle size which could be related to secondary reactions between excess MA and PA. The melt linear viscoelastic measurements performed on the blend samples and the obtained relaxation time spectra showed shorter form relaxation time and interfacial relaxation time for one-step compatibilized sample compared to the sample prepared by the two-step method with the same degree of grafting. This was attributed to the stronger interfacial interaction of the one-step compatibilized blend samples which could be resulted from greater efficiency of grafting and/or compatibilization. These results were supported by SEM results which showed smaller particle size for the one-step compatibilized samples. It was demonstrated that melt linear viscoelastic measurement could provide a great insight into understanding the compatibilization process in twin screw extruder.     

Influence of preparation methods on the structures and properties for the blends between polyamide 6co6T and polyamide 6: Melt‐mixing and in‐situ blending

Two blends between polyamide 6 (PA6) and Polyamide 6co6T (PA6co6T, a random copolymer between polyamide 6 and polyamide 6T) were fabricated by melt‐mixing on a twin‐screw extruder and the subsequent injection molding, or through the in‐situ polymerization of ε‐caprolactam in the presence of PA6co6T. As far as the former method is concerned, there exist an obvious decline of toughness and a slight increase in strength and modulus; however, for the latter, there appear a remarkable improvement in toughness and a simultaneous moderate increase in strength and modulus. A series of characterizations were carried out including scanning electron microscopy, wide‐angle X‐ray diffraction, polarized optical microscopy, differential scanning calorimetry, dynamic mechanical analysis, and Fourier transform infrared spectrometry. It is found that both blends exhibit single glass transition on DMA tan δ curves. However, contrary to that of the melt‐mixed blends, the glass transition temperature (T_g) of the in‐situ ones decreases with increasing PA6co6T content. It is suggested that different mixing levels are the main reasons. Moreover, the addition of PA6co6T containing linear rigid segments conducts remarkable refinement of spherulites for the blends. Significantly different changes in the crystallographic form, spherulite size, crystalline content and perfection due to the introduction of PA6co6T for the two blends are ascribed to their varied thermomechanical histories and the presence of interchange reaction only for the in‐situ blends. On the basis of the characterizations of the microstructures, the different trends of changes in the mechanical properties with the addition of PA6co6T for the two fabrication methods are discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 201–211, 2008     

Grafting copolymerization of styrene and maleic anhydride binary monomer systems induced by UV irradiation

Photografting copolymerization of maleic anhydride (MAH) and styrene (St) onto LDPE film was investigated by using a one-step method, and further thermally induced grafting copolymerization of them was carried out by using a two-step method. Regarding the photografting copolymerization of MAH/St binary monomer system, both conversion percentage (CP) and grafting efficiency (GE) increased with raising the content of MAH in the monomer feed. In addition, the content of MAH in the grafted copolymers also increased with increasing the fraction of MAH in the monomer feed. The formation of LDPE-g-P(MAH-co-St) grafted film was identified by FTIR and ESCA spectroscopy. In the case of grafting copolymerization of MAH/St by the two-step method, grafting copolymerization proceeded slowly compared with the non-grafting copolymerization. The apparent activation energy (E_a) for the non-grafting copolymerization in the solution and the grafting copolymerization on LDPE film was 24 and 82 kJ/mol, respectively, which were noticeably lower than those of MAH/vinyl acetate (MAH/VAC) binary monomer system under the similar grafting conditions. These data of E_a explained why the grafting copolymerization of styrene/MAH took place faster than that of MAH/VAC binary monomer system. The composition of the grafted copolymer chains was largely affected by the composition of the monomer feeds; however, the composition of the non-grafted copolymers nearly remained at 1/1 even in systems with largely different MAH/styrene ratios in monomer feeds. It is indicated that the non-grafting copolymerization proceeded predominantly following alternating copolymerization, but the grafting copolymerization performed random copolymerization.     

Influence of preparation methods on structure and properties of PA6/PA66 blends: A comparison of melt‐mixing and in situ blending

The blends composed of polyamide 6 (PA6) and polyamide 66 (PA66) were obtained using two different preparation methods, one of which was the melt‐mixing through a twin‐screw extruder and the subsequent injection molding; and the other, the in situ blending through anionic polymerization of ε‐caprolactam in the presence of PA66. For the former, there existed a remarkable improvement in toughness but a drastic drop in strength and modulus; however, for the latter, a reverse but less significant trend of mechanical properties change appeared. Various characterizations were conducted, including the analyses of crystalline morphology, crystallographic form, and crystallization and melting behaviors using polarized optical microscopy (POM), wide‐angle X‐ray diffraction (WAXD), and differential scanning calorimetry (DSC), respectively; observation of morphology of fractured surface with scanning electron microscope (SEM); measurement of glass transition through dynamic mechanical analysis (DMA); and the intermolecular interaction as well as the interchange reaction between the two components by Fourier transform infrared spectrometry (FT‐IR) and ¹³C solution NMR. The presence and absence of interchange reaction was verified for the in situ and melt‐mixed blends, respectively. It is believed that the transreaction resulted in a drop in glass transition temperature (T_g) for the in situ blends, contrary to an increase of T_g with increasing PA66 content for the melt‐mixed ones. And the two kinds of fabrication methods led to significant differences in the crystallographic form, spherulite size and crystalline content and perfection as well. Accordingly, it is attempted to explain the reasons for the opposite trends of changes in the mechanical properties for these two blends. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1176–1186, 2007     

Grafting of maleic anhydride onto linear polyethylene: A Monte Carlo study

Monte Carlo simulation was used to study the graft of maleic anhydride (MAH) onto linear polyethylene (PE‐g‐MAH) initiated by dicumyl peroxide (DCP). Simulation results revealed that major MAH monomers attached onto PE chains as branched graft at higher MAH content. However, at extremely low MAH content, the fraction of bridged graft was very close to that of branched graft. This conclusion was somewhat different from the conventional viewpoint, namely, the fraction of bridged graft was always much lower than that of branched graft under any condition. Moreover, the results indicated that the grafting degree increased almost linearly to MAH and DCP concentrations. On the other hand, it was found that the amount of grafted MAH dropped sharply with increasing the length of grafted MAH, indicating that MAH monomers were mainly attached onto the PE chain as single MAH groups or very short oligomers. With respect to the crosslink of PE, the results showed that the fraction of PE‐(MAH)_n‐PE crosslink structure increased continuously, and hence the fraction of PE‐PE crosslink decreased with increasing MAH concentration. Finally, quantitative relationship among number average molecular weight of the PE, MAH, and DCP contents was given. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5714–5724, 2004     

Polyamide‐6/natural clay mineral nanocomposites prepared by solid‐state shear milling using pan‐mill equipment

The polyamide‐6 (PA6)/natural clay mineral nanocomposites were successfully prepared by solid‐state shear milling method without any treatment of clay mineral and additives. PA6/clay mixture was pan‐milled to produce PA6/clay compounding powder, using pan‐mill equipment. The obtained powder as master batch was diluted with neat PA6 to prepare composites by a twin‐screw extruder. The clay silicate layers were found to be partially exfoliated and dispersed homogeneously at nanometer level in PA6 matrix. The rheological measurements and mechanical properties of nanocomposites were characterized. The shear viscosities of nanocomposites were higher than that of pure PA6, and tensile strength and tensile modulus increased, but Izod impact strength decreased, with increasing concentration of clay. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 249–255, 2006     

Self‐initiating performance of maleic anhydride on surface photografting polymerization

Maleic anhydride (MAH) was photografted onto low‐density polyethylene (LDPE) films with a grafting efficiency of about 70% in the absence of a photoinitiator. The self‐initiating performance was attributed to a mechanism of abstracting hydrogen atoms from LDPE chains by excited MAH dimers. The supporting experimental results were as follows: (1) the far‐UV radiation (200–300 nm) was indispensable for the graft polymerization and 2) the crosslinking reaction of LDPE inevitably accompanied the grafting of MAH. In addition, the initiation performance of MAH was further confirmed by surface photografting of acrylic acid in the presence of MAH, where MAH was used as the photoinitiator. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3246–3249, 2001     

应力引发官能化EPDM/HDPE及其对PA66/EPDM/HDPE 共混物相形态和力学性能的影响

通过提高双螺杆挤出机螺杆转速的方法,研究了熔融挤出过程中高剪切应力对马来酸酐(MAH)官能化三元乙丙橡胶(EPDM)与高密度聚乙烯(HDPE)共混物的接枝率、熔体流动速率及凝胶含量的影响.随着双螺杆挤出机螺杆转速的增加,强烈的机械剪切应力引发EPDM/HDPE共混物大分子链的断链反应形成大分子自由基,从而引发接枝反应制...     

Atomic force microscopy study on blend morphology and clay dispersion in polyamide‐6/polypropylene/organoclay systems

The phase structure and clay dispersion in polyamide‐6(PA6)/polypropylene(PP)/organoclay (70/30/4) systems with and without an additional 5 parts of maleated polypropylene (MAH‐g‐PP) as a compatibilizer were studied with atomic force microscopy (AFM). AFM scans were taken from the polished surface of specimens that were chemically and physically etched with formic acid and argon ion bombardment, respectively. The latter technique proved to be very sensitive to the blend morphology, as PP was far more resistant to ion bombardment than PA6. In the absence of the MAH‐g‐PP compatibilizer, the organoclay is located in the PA6 phase; this finding is in line with transmission electron microscopic results. Further, the PP is coarsely dispersed in PA6 and the adhesion between PA6 and PP is poor. The addition of MAH‐g‐PP resulted in a markedly finer PP dispersion and good interfacial bonding between PA6 and PP. In this blend, the organoclay was likely dispersed in the PA6‐grafted PP phase. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43:1198–1204, 2005     

Evaluation of compatibility and properties of biodegradable polyester blends

Three different biodegradable polyesters, namely, polycaprolactone (PCL), polybutylene succinate (BIONOLLE), and a copolyester of adipic acid, terephthalic acid, and 1,4‐butanediol (EASTAR) were melt‐blended using a twin‐screw extruder. The percentage composition of each of the aforementioned polymers was varied to obtain different blends, and the mechanical properties were evaluated. Selected blends showed significant improvement in tensile strength as compared with the individual polymers used to prepare the blend. The compatibility between the polymer phases was examined via Fourier transform infrared (FTIR) and nuclear magnetic resonace (NMR) spectroscopy as well as dynamic mechanical analysis. FTIR and NMR data confirmed the occurrence of hydrogen‐bonding and ester‐interchange reactions. Thermal properties and changes in crystallinity of the blends were examined with differential scanning calorimetry and X‐ray diffraction. A considerable increase in crystallinity was shown by the blend system containing BIONOLLE/PCL. The morphology of the blends was observed and correlated to the improved mechanical properties of the blend system. Results revealed an intermediate multiphase system in which a significant degree of mixing was achieved through the chemical interaction of the functional groups present, while using the twin‐screw extruder. Significant improvement in mechanical properties of some blends was observed, and information about the miscibility of these polyesters is provided. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2003–2014, 2002