CuFe-SAPO-34分子筛的结构和催化性能研究

采用一步水热合成法,通过调变初始凝胶中的硅铁比,制备系列铜铁含量不同的CuFe-SAPO-34催化剂用于NH₃选择性催化还原NO_x反应（NH₃-SCR）,并采用ICP、XRD、SEM、BET、H₂-TPR等方法对其结构进行表征.结果表明,CuFe-SAPO-34催化剂具有典型的CHA结构,Cu和Fe均处于分子筛载体的离子交换位.当初始凝胶SiO₂/Fe₂O₃=10时,Cu_2.5Fe_3.1-SAPO-34催化剂具有最大的比表面积和孔容.掺杂适量的Fe,可提高活性物种Cu²⁺的比例及其氧化还原性能,显著降低Cu物种的聚集程度.NH₃-SCR反应结果表明,Cu_2.5Fe_3.1-SAPO-34催化剂具有最宽的反应温度窗口.与Cu-SAPO-34相比,Fe的掺杂显著提高了其高温段的催化活性和低温抗水能力,提高了Cu-CHA催化剂在实际应用中的稳定性.     

Cu-SAPO-34催化剂的低温水热稳定性及其对NH3选择催化还原NOx反应性能的影响

随着柴油车数量的增加,NOx污染的控制成为了当今社会的一个重要议题,NOx可以导致酸雨,光化学烟雾以及慢性健康问题.目前,具有八元环孔口的含铜CHA型分子筛(包括Cu-SSZ-13和Cu-SPAO-34)具有优异的高温水热稳定性及宽温度范围内的活性和N2选择性,是最具有吸引力的氨选择催化还原催化剂,而且在欧洲和美国已经得到了应用.SAPO-34分子筛的一个重要缺陷就是在100 oC以下,对水较为敏感,这主要是由于Si–O–Al键的水解造成的.研究表明,在室温下接触水蒸气后,SAPO-34的结晶度和比表面积只能部分恢复,而如果长达数月甚至更长时间的接触后,分子筛将会遭受骨架坍塌等不可逆的破坏,到目前为止,Cu-SAPO-34的低温水热稳定性相关问题并未得到清楚的阐述.本文系统研究了不同铜含量和硅含量的Cu-SAPO-34催化剂的低温水热稳定性.结果显示,低温水热处理后,所有催化剂的NH3氧化活性和NH3-SCR活性(主要是低温活性)都有所下降.29Si MAS NMR结果表明,在低温水热处理过程中,骨架结构的破坏在所难免,但催化剂上铜含量的增加有助于Cu-SAPO-34的骨架结构和酸性的更好保持.EPR结果表明,当催化剂上铜含量较低时,孤立Cu2+的稳定性和SAPO分子筛骨架的稳定性呈现正相关的关系.具有较高铜含量(如3.67 wt%)的样品,尽管其骨架结构和酸性在低温水热处理过程中可以得到较好的保持,但活性Cu2+的量仍会有明显的下降.由于部分样品在低温水处理后,NH3氧化反应活性下降,我们推测CuO颗粒发生了聚结,从而抑制了催化剂的NH3氧化反应活性,N2O化学吸附实验也证实了该结论.在所有催化剂中,具有中等铜含量(1.37%)的高硅Cu-SAPO-34样品在低温水处理过程中的Cu2+量和酸性质均得到了较好的保持,所以其水处理后的NH3-SCR活性衰减最小.     

Chemical deactivation of Cu-SAPO-18 deNOx catalyst caused by basic inorganic contaminants in diesel exhaust

Contaminants (K, Na, Ca, and Mg) were introduced into Cu-SAPO-18 via incipient wetness impregnation to investigate their effect on the selective catalytic reduction of NO_x with NH₃ (NH₃-SCR) over Cu-SAPO-18. After the introduction of contaminants into Cu-SAPO-18, the quantity of acidic sites and Cu²⁺ species in catalyst decreases owing to the replacement of H⁺ and Cu²⁺ by K⁺, Na⁺, Ca²⁺, and Mg²⁺. Furthermore, the loss of isolated Cu^{2+ induces the generation of CuO and CuAl₂O₄-like phases, which causes further loss in the Brunauer-Emmett-Teller surface area of the catalyst. Consequently, the deNO_x performance of the contaminated Cu-SAPO-18 catalysts drops. Such decline in NH₃-SCR performance becomes more pronounced by increasing the contaminant contents from 0.5 to 1.0 mmol/g_catal. In addition, the deactivation influence of the contaminants on Cu-SAPO-18 is presented in the order of K> Na > Ca > Mg, which is consistent with the order of reduction of acidic sites. To a certain degree, the effect of the acidic sites on the deactivation of Cu-SAPO-18 might be more significant than that of isolated Cu2+ and the catalyst framework. Moreover, kinetic analysis of NH₃-SCR was conducted, and the results indicate that there is no influence of contaminants on the NH₃-SCR mechanism.}     

Cu交换量对Cu-SAPO-34催化剂上NH_3选择性催化还原NO_x反应的影响

选用不同种类的铵盐和调变Cu2+离子交换时间制备不同铜交换量的Cu-SAPO-34催化剂。并考察了铜交换量对催化剂在氨选择性催化还原(NH3-SCR)NOx反应中的催化性能和高温水热稳定性的影响。结果表明,Cu2+是Cu-SAPO-34催化剂在NH3-SCR反应中的主要活性中心,随着Cu交换量的增加催化剂的低温SCR活性先升高后降低。铜交换量为2.37%时,Cu-SAPO-34催化剂的低温活性最好,NOx转化率在185℃时即可达到80.0%,且最高达98.7%。ICP、H2-TPR、FT-IR和NH3-TPD等表征结果显示,Cu引入不但产生了新的氨吸附位点,增加了Lewis酸量,而且略微降低了SAPO-34上氨的吸附强度。继续增加Cu交换量反而导致催化剂的SCR活性下降,这是由于大量的Cu2+取代了桥式羟基Si-OH-Al中的H,抑制了SCR反应中NH3在催化剂表面的吸附、储存与迁移。此外,较高Cu交换量也不利于改善Cu-SAPO-34的高温水热稳定性。     

硅烷化对NH3选择性催化还原NOx催化剂CuCe/BEA水热稳定性的促进作用

采用硅烷化改性NH₃选择性催化还原NO_x催化剂CuCe/BEA,以提高催化剂的水热稳定性。X射线衍射、扫描电子显微镜和²⁷Al核磁共振谱图等研究证实,硅烷化改性明显抑制BEA分子筛骨架中Si-O-Al键的水解,保持其结构完整,从而有效提高水热处理后CuCe/BEA的催化活性。氨气-程序升温脱附和原位漫反射傅里叶变换红外光谱研究结果表明,硅烷化改性的催化剂由于保持更完整的骨架结构能够形成更多的酸性位点。此外,氢气-程序升温还原和X射线光电子能谱测试表明,硅烷化改性有利于提高活性铜物种的分散性。因此,相比于CuCe/BEA催化剂,硅烷化改性的CuCeSi/BEA催化剂具有更多的酸性位点和高度分散的Cu物种,共同促进了催化剂的水热稳定性。     

Cu的负载方法对CuSAPO-34脱除柴油车尾气中NOx的影响

采用X射线衍射、扫描电镜、原子吸收、程序升温还原、X射线吸收近边吸收谱、X射线光电子能谱、氮吸附等手段对水热合成(HS)、等体积浸渍(PVI)与离子交换(IE)法制备的CuSAPO-34样品进行了表征,并评价了老化前后催化剂上C₃H₆-SCR与NH₃-SCR脱除模拟柴油车尾气中NO_x的反应活性.结果表明,IE法制得的催化剂活性最高,尤其在C₃H₆-SCR低温阶段;PVI法制得的催化剂活性最差.制备方法影响CuSAPO-34催化剂的比表面积、孔径分布和活性组分价态从而改变其催化活性.各催化剂均存在Cu⁺和Cu²⁺,但比例明显不同.HS样品以Cu²⁺为主,另两种样品则含较多的Cu⁺.老化不仅部分破坏了分子筛的形貌、降低了分子筛的比表面积,尤其是表面Cu含量,而且有部分Cu生成了CuSO₄,使得老化后催化剂的脱硝活性降低.PVI法制得的催化剂老化后活性下降幅度最小,表明该分子筛抗老化能力较强.     

OXIDATIVE ETHOXYCARBONYLATION OF ANILINE TO ETHYL PHENYLCARBAMATE CATALYZED BY SILICA- SUPPORTED POLY-γ-AMINOPROPYLSILOXANEMETAL COMPLEXES

Several silica-supported poly-γ-aminopropylsiloxane-monometal and bimetal complexes (Si-NH_2-M,M = Cu or Co ; Si-NH_2-Cu-M', M' =Co, Sn, Mn, Ni or Fe) have been prepared. Their catalytic properties for oxidative ethoxycarbonylation of aniline to ethyl phenylcarbamate have been investigated.The catalytic reaction was carried out under relatively mild conditions. The catalyst Si-NH_2-Cu-CO had high activity and selectivity, and the turn-over number (molar of aniline converted/molar of metal in Si-NH_2-Cu-CO added) could amount to 450 under the conditions: 150℃, 4 MPa (CO/O_2 =3) and 40 hours.The results of XPS and IR indicated that the coordination bonds were formed between nitrogen and metals in Si-NH2-Cu, Si-NH_2-Co and Si-NH_2-Cu-Co, and the coordination pattern was not single. In the oxidative ethoxycarbonylation of aniline to ethyl phenylcarbamate, the catalytic property of Si-NH_2-Cu-CO bimetallic complex was better than Si-NH_2-Cu or Si-NH_2-Co monometatlic complex. This indicated that there was synergistic action between different metals in the bimetallic complex.     

IR and29Si NMR investigation of the influence of alkaline modification on the structure of hydrothermally dealuminated Y zeolites

The change in the structure of NH₄NaY zeolite (53 % NH₄ ⁺, Si/Al = 2.37) after hydrothermal treatment at 873 K followed by modification with aqueous KOH solution at 353 K was studied by IR and²⁹Si NMR spectroscopy. It has been shown that hydrolytic cleavage of the Al-O bond of the deammoniated zeolite sites by hydrothermal treatment predominates in the framework groups Si(OAl) _n (OSi)_4–n ,n=2, 3. Molecular water adsorbed on such a sample exists as hydrogen-bonded associates with hydrogen bonds of various strengths reaching that in ice-like structures (the band at 2468 cm^–1). Treatment with an alkali results in partial regeneration of the normal bridge bonds. The exchange of the protons of the terminal silanol groups with the alkaline cation prevents those groups from participating in the regeneration process.Translated fromIzvestiya Akademii Nauk. Seriya Khimicheskaya, No. 3, pp. 387–391, March, 1994.     

氧化铈在氨选择性催化还原氮氧化物中的应用

NH₃选择性催化还原NO_x（NH₃-SCR）是一种广泛应用于以燃煤电厂为代表的固定源和以柴油发动机为代表的移动源NO_x排放控制的技术. 近年来,氧化铈由于具有优异的氧化-还原、储氧和表面酸性等特性而在NH₃-SCR催化剂研究中受到广泛关注. 本文系统综述了氧化铈用作NH₃-SCR催化剂载体、助剂和主催化组分的相关研究,并对该领域未来可能的研究方向进行展望.     

原位合成的Cu-SSZ-13催化剂：结晶时间对NH3-SCR性能的影响

通过一步法原位合成Cu-SSZ-13分子筛催化剂,考察了结晶反应时间对NH3选择性催化还原(NH3-SCR)催化性能的影响,利用H2程序升温还原(H2-TPR)、X射线衍射(XRD)、电子顺磁共振光谱(EPR)和X射线电子能谱(XPS)等分析手段表征催化剂。结果表明,结晶时间不同会影响到Cu-SSZ-13分子筛中活性Cu物种的含量和分布,结晶时间为4 d时Cu-SSZ-13分子筛的NH3-SCR催化性能最佳。高温水热条件下,Cu-SSZ-13分子筛中不稳定的Cu~(2+)A物种会发生迁移而形成相对稳定的Cu~(2+)B物种;Cu~(2+)物种发生团聚而造成分子筛结构破坏,部分Cu~(2+)物种也因分子筛骨架坍塌而被包埋,这是导致催化活性下降的主要原因。     

Catalytic Performance of Spherical MCM-41 Modified with Copper and Iron as Catalysts of NH3-SCR Process

Spherical MCM-41 with various copper and iron loadings was prepared by surfactant directed co-condensation method. The obtained samples were characterized with respect to their structure (X-ray diffraction, XRD), texture (N₂ sorption), morphology (scanning electron microscopy, SEM), chemical composition (inductively coupled plasma optical emission spectrometry, ICP-OES), surface acidity (temperature programmed desorption of ammonia, NH₃-TPD), form, and aggregation of iron and copper species (diffuse reflectance UV-Vis spectroscopy, UV-Vis DRS) as well as their reducibility (temperature programmed reduction with hydrogen, H₂-TPR). The spherical MCM-41 samples modified with transition metals were tested as catalysts of selective catalytic reduction of NO with ammonia (NH₃-SCR). Copper containing catalysts presented high catalytic activity at low-temperature NH₃-SCR with a very high selectivity to nitrogen, which is desired reaction products. Similar results were obtained for iron containing catalysts, however in this case the loadings and forms of iron incorporated into silica samples very strongly influenced catalytic performance of the studied samples. The efficiency of the NH₃-SCR process at higher temperatures was significantly limited by the side reaction of direct ammonia oxidation. The reactivity of ammonia molecules chemisorbed on the catalysts surface in NO reduction (NH₃-SCR) and their selective oxidation (NH₃-SCO) was verified by temperature-programmed surface reactions.     

铁基催化剂用于氨选择性催化还原氮氧化物研究进展

氨选择性催化还原NO_x技术可以有效控制氮氧化物的排放。V_2O_5-WO_3(MoO_3)/TiO_2脱硝催化剂虽然已经工业化应用,但其工作温度偏高,不能满足低温宽工作温度窗口等工况的需要。因此,开发具有宽工作温度窗口的低温脱硝催化剂成为研究热点。其中,铁基催化剂因其具有良好的氧化还原性,以及储量丰富、价格低廉、无毒无害等特点,使其在低温氨选择性催化还原(NH_3-SCR)反应中得到了广泛研究。基于Fe_2O_3在NH_3-SCR催化体系中所起的作用不同,从Fe_2O_3作为载体、助剂、活性组分以及新型结构的铁基催化剂等方面系统地介绍了近年来铁基催化剂在NH_3-SCR反应中的最新研究进展。此外,还总结了铁基催化剂的NH_3-SCR反应机理以及抗水抗硫性,并对该领域未来可能的发展方向进行了展望。     

Hydrocarbon specificity in the selective catalytic reduction of NOx over Cu-ZSM-5 and Co-ZSM-5 catalysts

Transformation of surface nitrates under CH₄ (CH₄+O₂) was found to ensure steady-state activity of Co-ZSM-5 in the selective catalytic reduction of nitrogen oxides by methane (CH₄-SCR). For Cu-ZSM-5, such species are mainly converted into NO. Relaxation of the coordination sphere due to oxygen and NO adsorption, stability of C,N-containing intermediates and activation routes of hydrocarbons (methane, propane) were analyzed as factors determining catalytic properties of Cu and Co cations.     

Low-temperature selective catalytic reduction of NOx with NH3 over zeolite catalysts: A review

The selective catalytic reduction (SCR) of NO_x by NH₃ is one of the most mature technologies for NO_x treatment. Catalysts are the main factors affecting denitrification efficiency. Zeolites as low-temperature NH₃-SCR catalysts have been extensively studied in the past few years. In this work, the mechanism of zeolites for NH₃-SCR reaction was reviewed and the denitrification performances of zeolite catalysts prepared by different methods were compared. The effects of sulfur and water poisoning on zeolite catalysts in NH₃-SCR reaction were also analyzed. Several ways to address the problems in low-temperature NH₃-SCR reaction were discussed. Hopefully, this review could provide a fundamental understanding of SCR reaction on zeolite catalysts and pave the way toward similar studies to realize its commercial applications.     

以四乙基氢氧化铵为模板并通过转晶法合成高硅铝比的SSZ⁃13沸石分子筛

使用四乙基氢氧化铵为有机模板剂,以低硅铝比(nSiO2/nAl2O3)的Y分子筛为铝源,通过转晶法制备结晶度良好的SSZ?13沸石分子筛。从凝胶配比方面考察了不同原料组成对分子筛合成的影响,并通过X射线衍射(XRD)、扫描电子显微镜(SEM)及电感耦合等离子体(ICP)表征水热反应过程中的物相、形貌、硅铝比等变化,揭示分子筛合成过程。氨选择性催化还原(NH3?SCR)反应显示该分子筛具有优异的催化活性,为其工业上的广泛应用提供了可能性。     

Monolith Manganese-Based Catalyst Supported on ZrO2-TiO2 for NH3-SCR Reaction at Low Temperature

Monolith catalysts were prepared using TiO₂ and ZrO₂-TiO₂ as supports with MnO₂ as active component and Fe₂O₃ as promoter. The catalytic activities at low temperature and stability at high temperature for selective catalytic reduction of NO_x with NH₃ (NH₃-SCR) in the presence of excessive O₂ were studied after the catalysts calcined at different temperatures. The catalysts were characterized by X-ray diffraction (XRD), specific surface area measurements (BET), oxygen storage capacity (OSC), and temperature programmed reduction (H₂-TPR). The results indicated that the catalyst supported on ZrO₂-TiO₂ had excellent stability at high temperature, and possessed high specific surface area and oxygen storage capacity, and had strong redox property. The results of the catalytic activities indicated that the monolith manganese-based catalyst using ZrO₂-TiO₂ as support had evidently improved the activity of NH₃-SCR reduction reaction at low temperature, and it showed great potential for practical application.     

NH3-SCR脱硝催化剂抗硫性能的研究进展

氮氧化物(NO_x)是一种重要的大气污染物, 它造成严重的环境问题, 同时威胁人类健康. 以钢铁烧结烟气为代表的固定源和以柴油机尾气为代表的移动源是氮氧化物的主要来源. 氨气选择性催化还原法(NH₃-SCR)是目前最有效且应用最广泛的NO_x脱除技术. 然而, 无论是固定源还是移动源上NH₃-SCR催化剂, 都不可避免地会被SO₂毒化, 造成催化剂失活, 限制了NH₃-SCR技术的进一步应用. 因此, 研究NH₃-SCR催化剂的SO₂中毒机制以及提高催化剂的抗硫性能至关重要. 我们对固定源脱硝的金属氧化物和移动源上脱硝的Cu基分子筛这两类不同催化剂体系的SO₂中毒机制的研究进展进行了介绍, 并对这两种催化剂上提高抗硫性能改性方法的研究进展进行了评述, 为未来的研究提供了参考.     

Selective Catalytic Reduction of NO by NH<Subscript>3</Subscript> over MoO<Subscript>3</Subscript> Promoted Fe<Subscript>2</Subscript>O<Subscript>3</Subscript> Catalyst

A series of MoO₃ doped Fe₂O₃ catalysts prepared by the co-precipitation method were investigated in the selective catalytic reduction of NO by NH₃ (NH₃-SCR). The catalysts displayed excellent catalytic activity from 225 to 400°C and high tolerance to SO₂/H₂O poisoning at 300°C. To characterize the catalysts the N₂-BET, XRD, Raman, NO-TPD, NH₃-TPD and in situ DRIFTS were carried out. It was found that the main reason explaining a high NH₃-SCR performance might be the synergistic effect between Fe and Mo species in the catalyst that could enhance the dispersion of Fe₂O₃ and increase NH₃ adsorption on the catalyst surface.     

Selective catalytic reduction of nitric oxide with ammonia over Fe-Cu modified highly silicated zeolites

In the present study, the solid-state ion exchange method (SSIE) was applied to introduce iron and copper into highly silicate zeolites: beta (BEA, Si/Al = 12.5), ferrierite (FER, Si/Al = 10) and mordenite (MOR, Si/Al = 10). The activity of the prepared samples in the selective catalytic reduction of NO with ammonia (NH₃-SCR) was measured. The highest performance was recorded for Cu-Fe-BEA followed by Cu-Fe-MOR while Cu-Fe-FER showed a low catalytic activity over the entire reaction temperature range. It is shown in this study that the zeolite framework is one of the parameters controlling the amount, environment and distribution of metal species formed during the ion exchange process in Cu-Fe-zeolite catalysts.