Toughening of Polymer-layered Silicate Nanocomposites

The field of organic-inorganic nanocomposites has recently attracted consideration attention due to their unexpected hybrid properties synergistically resulting from their parent components. One of the most promising organic-inorganic nanocomposites is polymer-layered silicate (PLS) nanocomposites. Some PLS nanocomposites exhibite dramatic increase in mechanical properties as well as gas barrier properties. But one pervasive problem with nylon-6 and epoxy nanocomposites for applications is their low fracture toughness. The objective of this research is to a method of toughening the nylon-6 and epoxy-silicate nanocmposites in order to have the proper toughness/stiffness balance of such nanocomposites.     

碳纳米管/聚合物纳米复合材料研究进展

碳纳米管/聚合物纳米复合材料是近几年发展起来的一个新的研究方向。本文从增强和功能性两个方面评述了碳纳米管/聚合物纳米复合材料的发展过程以及最新进展，详细讨论了碳纳米管在聚合物中的分散、取向和胃面相互作用对复合材料力学性能的影响，介绍了碳纳米管的加入赋予聚合物的一些新的光电性能，并对今后的研究方向进行了展望。     

Influence of four different types of organophilic clay on the morphology and thermal properties of polystyrene/clay nanocomposites prepared by using the γ-ray irradiation technique

Polystyrene (PS)/clay nanocomposites were successfully prepared by the γ-ray irradiation technique. Four different types of organophilic clays were used: three of the four contained a reactive group, while the other did not. Exfoliated PS/clay nanocomposites can be obtained by using reactive organophilic clay and intercalated PS/nanocomposites can be formed by using non-reactive ones, which was confirmed by X-ray diffraction (XRD) and by transmission electron microscopy (TEM). In the formation of exfoliated PS/nanocomposites, the effect of the double bond of the clay-intercalated agents is much more important than the alkyl chain length. The enhanced thermal properties of PS/nanocomposites were characterized by thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). In particular, the enhancement of the thermal properties of PS/nanocomposites made using the reactive organophilic clay was much higher than that of the thermal properties of PS/nanocomposites incorporating non-reactive clay.     

Ultra‐Tough Inverse Artificial Nacre Based on Epoxy‐Graphene by Freeze‐Casting

Epoxy nanocomposites combining high toughness with advantageous functional properties are needed in many fields. However, fabricating high‐performance homogeneous epoxy nanocomposites with traditional methods remains a great challenge. Nacre with outstanding fracture toughness presents an ideal blueprint for the development of future epoxy nanocomposites. Now, high‐performance epoxy‐graphene layered nanocomposites were demonstrated with ultrahigh toughness and temperature‐sensing properties. These nanocomposites are composed of ca. 99 wt % organic epoxy, which is in contrast to the composition of natural nacre (ca. 96 wt % inorganic aragonite). These nanocomposites are named an inverse artificial nacre. The fracture toughness reaches about 4.2 times higher than that of pure epoxy. The electrical resistance is temperature‐sensitive and stable under various humidity conditions. This strategy opens an avenue for fabricating high‐performance epoxy nanocomposites with functional properties.     

Methacrylate modified clays and their polystyrene and poly(methyl methacrylate) nanocomposites

Two methacrylate‐modified clays have been prepared and used to produce nanocomposites of polystyrene and poly(methyl methacrylate) by in situ polymerization. These nanocomposites have been characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), cone calorimetry and the evaluation of mechanical properties. When the clay contains only a single methacrylate unit, the styrene system is exfoliated but methacrylate is intercalated. When two methacrylate units are present on the cation of the clay, both systems are exfoliated. TGA data show that the thermal stability of all the nanocomposites is improved, as expected. The relationships between the fire properties and nanostructure of the nanocomposites are complicated, as shown by cone calorimetry. The conclusions that one may reach using cone calorimetry do not completely agree with those from XRD and TEM. The evaluation of mechanical properties shows an increase in Young's modulus for all nanocomposites along with a decrease in elongation; tensile strength is decreased for methacrylate nanocomposites but increased for styrenics systems. Copyright © 2004 John Wiley & Sons, Ltd.     

Nanocomposites: Industrial opportunity or challenge?

Polymer nanocomposites based on organically modified layered silicates are an area of substantial scientific interest and of emerging industrial practice. Despite the proven benefits of nanocomposites such as mechanical properties, barrier properties and contribution to fire retardancy, polymer nanocomposites are used today only in niche applications. The reasons for the limited growth of nanocomposites are explained through the availability of alternative solutions, processing and dispersion challenges and inferior oxidative and photooxidative stability. Recent developments show the improved dispersion of unmodified nanoclays in polyolefins with the help of selected copolymer structures. The (photo)oxidative instability of nanocomposites is compensated with adjusted stabilizer systems.     

Prevention of oxide aging acceleration by nano-dispersed clay in styrene-butadiene rubber matrix

In order to minimize the oxidative degradation of SBR at high temperature, the nano-dispersed clay layers were introduced by using the SBR/clay (100/80) nanocompound to prepare SBR/clay/carbon black (CB) nanocomposites, then the effects of nano-clay on the properties of SBR nanocomposites are investigated. The clay layers and CB are uniformly dispersed in the SBR matrix at nano-scale. The mechanical properties of the SBR/clay/CB nanocomposites mostly decrease with the increase of clay loading, however, with the increase of clay loading, the change rate of the mechanical properties of the nanocomposites decreases and the aging coefficient of the nanocomposites rises, and the length and depth of the cracks of the aged nanocomposites after bending decrease, which means that the clay layers can provide the nanocomposites excellent thermal aging resistance and heat resistance. The experiment of aging with air and without air proved the importance of oxygen during rubber aging process. The FTIR spectra show the generation of oxygen-containing group on the external surface of the nanocomposites during aging. The DSC results indicate the differences between the internal layer and the external layer of the aged nanocomposites.     

聚氯乙烯/聚丙烯酸丁酯/白泥纳米复合材料的研究

通过多步交换反应及扩散－聚合的方法,使聚丙烯酸丁酯被嵌入到改性层状结构的白泥层间,得到白泥－聚丙烯酸丁酯纳米复合物的微米粒子;然后将聚氯乙烯与白泥－聚丙烯酸丁酯进行熔融共混,制得具有一一特性的有机－无机纳米复合材料,并对复合材料的缺口冲击强度及动态力学性能进行了研究,结果表明,白泥－聚丙烯酸酯含量为5．0wt％时,复合材料的力学性能最佳;聚氯乙烯与高含量的白泥－聚丙烯酸丁酯（分别为25．0wt%和50．0wt%）形成的复合材料,在聚氯乙烯的玻璃化转变温度之前,储能模量出现先降低而后增加的过程。     

COMPARISON OF POLYAMIDE 66/MONTMORILLONITE NANOCOMPOSITES PREPARED FROM POLYAMIDE 6 AND POLYAMIDE 66 BASED MASTER-BATCHES

Two master-batches,polyamide 66 (PA66)/organo-montmorillonite (OMMT) and polyamide 6 (PA6)/OMMT, prepared by melt compounding with methyl methacrylate (MMA) as co-intercalation agent,have been used to prepare nearly exfoliated PA661montmorillonite (MMT) nanocomposites.The resulting nanocomposites are compared in view of their morphology and properties.Nano-scale dispersion of OMMT is realized in both types of nanocomposites,as revealed by XRD,TEM and Molau tests.PA66/MMT nanocomposites having superior me...     

Clay network in ABS-graft-MAH nanocomposites: Rheology and flammability

A melt blending method was used to prepare ABS/clay and ABS-g-MAH/clay nanocomposites. Cone calorimeter and advanced rheological extension system (ARES^©) were employed to measure flammability and dynamic rheological properties. The main aim is to establish a relationship between the clay network structure and flammability properties of polymer nanocomposites. From the results of dynamic rheological measurements, it was found that the clay network structure was formed in ABS-g-MAH/clay nanocomposites, which strongly affected the flammability properties of the nanocomposites. The clay network improves the melt viscosity and results in restraint on the mobility of the polymer chains during combustion, which leads to significant improvement of flame retardancy for the nanocomposites.     

新型ACNT/C纳米复合材料氧化性能的初步研究

以定向碳纳米管阵列为骨架, 利用化学气相渗(CVI)工艺制备了新型的定向碳纳米管/炭(ACNT/C)纳米复合材料, 并对其氧化性能进行了初步的研究. SEM形貌观察表明, 氧化后的ACNT/C纳米复合材料仍然保持着其基本的管状结构特点, 氧化由外层热解炭向内逐渐进行. 热失重分析 (TGA)检测结果表明, 密度为0.80 g•cm-3的ACNT/C纳米复合材料在空气中的热失重转变温度约为720 ℃, 比相同工艺条件下制备的密度为1.5 g•cm-3的C/C复合材料提高了50 ℃左右. 静态空气等温氧化实验表明, ACNT/C纳米复合材料在550 ℃氧化过程中的化学反应速率明显低于C/C复合材料. 这主要是由于ACNT/C纳米复合材料具有稳定的界面和较高的晶化程度.     

Preparation and characterization of poly(propylene carbonate)/montmorillonite nanocomposites by solution intercalation

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability and low glass transition temperatures (T_g) have limited its applications. To improve the thermal properties of PPC, organophilic montmorillonite (OMMT) was mixed with PPC by a solution intercalation method to produce nanocomposites. An intercalated-and-flocculated structure of PPC/OMMT nanocomposites was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The thermal and mechanical properties of PPC/OMMT nanocomposites were investigated by thermal gravimetric analysis (TGA), differential scanning calorimetric (DSC), and electronic tensile tester. Due to the nanometer-sized dispersion of layered silicate in polymer matrix, PPC/OMMT nanocomposites exhibit improved thermal and mechanical properties than pure PPC. When the OMMT content is 4 wt%, the PPC/OMMT nanocomposite shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC.     

Gamma irradiation of high density poly(ethylene)/ethylene‐vinyl acetate/clay nanocomposites: possible mechanism of the influence of clay on irradiated nanocomposites

A further study on mechanical properties and morphology evolution of high density poly (ethylene)/ethylene‐vinyl acetate/and organically‐modified montmorillonite (HDPE/EVA/OMT) nanocomposites exposed to gamma‐rays (0–200 kGy) has been achieved. The results showed that nanocomposites have superior irradiation‐resistant properties to HDPE/EVA blend in mechanical properties. A transmission electron microscope study verified that a face‐face ordered nanostructure had been induced by gamma‐rays. The aim of this paper is to provide a possible mechanism on how the OMT influences the general properties of irradiated nanocomposites, based on the results of thermal, flammability and mechanical behavior. Three facts are postulated to be responsible for the mechanism. The first is the segregation of nano‐dispersed clay layers not only reduces polymer oxidation but prevents crosslinking reactions. The second is the nanostructure evolution induced by gamma‐rays, which may impart nanocomposites improved elasticity. The last is due to the Hofmann degradation, whose degraded products have opposite roles, accelerating polymer oxidation or promoting crosslinking reactions. These facts interact as well as compete with others. The properties of the nanocomposites strongly depended on the prevalent effects developing with increasing irradiation doses. Copyright © 2005 John Wiley & Sons, Ltd.     

聚对苯二甲酸乙二醇酯/层状双氢氧化物纳米复合材料

聚对苯二甲酸乙二醇酯(PET)/层状双氢氧化物(LDHs)纳米复合材料是一种性能优异并具有广泛应用前景的新型聚合物基纳米复合材料.与纯PET相比, 其力学性能、热稳定性、阻燃性能与耐紫外线功能等均有明显提高或改善.本文对近年来PET/LDH纳米复合材料的研究进展进行了综述.首先, 对LDHs 的化学组成和结构特点进行了简要介绍, 并且对其制备方法和物理化学性质等进行了简单论述, 然后, 对PET/LDH纳米复合材料的制备、结构表征、结晶行为、机械力学性能以及耐热、阻燃和耐紫外线等功能性质的最新研究进展进行重点综述; 最后, 对其应用前景进行展望.     

聚氯乙烯/层状双氢氧化物纳米复合材料研究进展

聚氯乙烯(PVC)/层状双氢氧化物(LDHs)纳米复合材料相比于纯聚氯乙烯具有更好的热稳定性、力学性能、阻燃抑烟性、耐候性与耐光性等,是一种性能优异并具有广泛应用前景的新型聚合物基纳米复合材料。本文首先介绍了LDHs的化学组成和结构特点,并对其制备过程和性质特点进行了分析和探讨;然后综述了PVC/LDH纳米复合材料的制备、结构表征及性能等方面的最新研究进展,重点阐述了LDHs的表面有机化处理及其对PVC/LDH纳米复合材料制备与性能的重要作用;最后对其应用前景进行展望。     

Processing and Final Properties Improvement of Polyolefin-Sepiolite and Carbon Nanofibre Nanocomposites

Summary: In this work polypropylene (PP) nanocomposites with different nanofillers (sepiolites and carbon nanofibres) have been produced, processed by injection moulding and fibre spinning and analyzed in terms of mechanical properties improvements. Different concentrations of both fillers were used in nanocomposites preparation. The influence of nanofiller type and amount on mechanical properties were analyzed and discussed for each process studied. This study was completed with a basic morphological characterization in order analyze the nanofiller dispersion, distribution and orientation in the nanocomposites. The results achieved show that it is possible to obtain a good dispersion and distribution of the each kind of nanofillers with conventional processing methodologies when the nanofiller concentration is small. Moreover the nanocomposites obtained had better properties than the starting polymers, showing that sepiolite and carbon nanofiller are able to provide an important contribution to the improvement of mechanical properties of the materials analyzed, enlarging the final application possibilities of PP based products.     

Effects of clay‐modifying agents on the morphology and properties of poly(methyl methacrylate)/clay nanocomposites synthesized via γ‐ray irradiation polymerization

Via γ‐ray irradiation polymerization, poly(methyl methacrylate) (PMMA)/clay nanocomposites were successfully prepared with reactive modified clay and nonreactive clay. With reactive modified clay, exfoliated PMMA/clay nanocomposites were obtained, and with nonreactive clay, intercalated PMMA/clay nanocomposites were obtained. Both results were confirmed by X‐ray diffraction and high‐resolution transmission electron microscopy. PMMA extracted from PMMA/clay nanocomposites synthesized by γ‐ray irradiation had higher molecular weights and narrow molecular weight distributions. The enhanced thermal properties of the PMMA/clay nanocomposites were characterized by thermogravimetric analysis and differential scanning calorimetry. The improved mechanical properties of PMMA/clay were characterized by dynamic mechanical analysis. In particular, the enhancement of the thermal properties of the PMMA/clay nanocomposites with reactive modified clay was much more obvious than that of the PMMA/clay nanocomposites with nonreactive clay. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3218–3226, 2003     

Effect of modified carbon nanotube on physical properties of thermotropic liquid crystal polyester nanocomposites

Polymer nanocomposites based on a very small quantity of carbon nanotube (CNT) and thermotropic liquid crystal polymer (TLCP) were prepared by simple melt blending using a twin-screw extruder. Morphological observations revealed that modified CNT was uniformly dispersed in the TLCP matrix and increased interfacial adhesion between the nanotubes and the polymer matrix. The enhancement of the storage and loss moduli of the TLCP nanocomposites with the introduction of CNT was more pronounced at low frequency region, and non-terminal behavior observed in the TLCP nanocomposites resulted from the nanotube-nanotube and polymer-nanotubes interactions. There is significant dependence of the mechanical, rheological, and thermal properties of the TLCP nanocomposites on the uniform dispersion of CNT and the interfacial adhesion between CNT and TLCP matrix, and their synergistic effect was more effective at low CNT content than at high CNT content. The key to improve the overall properties of the TLCP nanocomposites depends on the optimization of the unique geometry and dispersion state of CNT and the interfacial interactions in the TLCP nanocomposites during melt processing. This study demonstrate that a very small quantity of CNT substantially improved thermal stability and mechanical properties of the TLCP nanocomposites, providing a design guide of CNT-filled TLCP composites with as great potential for industrial use.     

Electroconductive Green Metal-polyaniline Nanocomposites: Synthesis and Application in Sensors

Polyaniline (PANI) is one of the most extensively used conducting polymer due to its fascinating properties including conducting, thermal, optical, magnetic and electrochemical properties, simple synthesis procedure and low cost of monomer. It has attracted major attention in a variety of applications including electrochemical sensors, catalysts, supercapacitors and biosensors. However, its limitations such as insolubility in common solvents, low process-ability and poor mechanical properties have led to the development of new approaches to improve it properties. Metal nanoparticles (MNPs) such as silver, gold, copper and palladium have been combined with PANI to improve on its properties which has led to a new class of materials known as metal/PANI nanocomposites. These hybrid nanocomposites incorporate advantages of both MNPs and polymers which effectively improves the properties of the individual materials. Various synthesis techniques including in situ polymerization, ɤ-radiolysis, electrodeposition, complexation, vacuum deposition and interfacial polymerization have been used in the formation of metal/PANI nanocomposites. These nanocomposites have been used in various sensor and biosensor applications due to their excellent conductivity, ease of synthesis, excellent redox potentials, chemical and thermal stability. This review highlights the various metal/PANI nanocomposites, their various synthesis techniques and their application in sensors and biosensors. The importance of these nanocomposites in sensing and signaling various toxic heavy metals such as mercury, lead and silver and toxic gases such as hydrogen sulphide, ammonia and chloroform has been discussed. In addition the review covers the applications of metal/PANI nanocomposites in biosensor systems for the detection of glucose, DNA, protein, cholesterol, drugs and hydrogen peroxide.     

Enhancement of tensile,electrical and thermal properties of epoxy nanocomposites through chemical hybridization of polypyrrole and graphene oxide

This paper presents the properties of epoxy nanocomposites, prepared using a synthesized hybrid Polypyrrole-Graphene Oxide (PPy-GO) filler, via in-situ chemical polymerization, at various filler loadings (i.e., 0.5–2 w. t %). The microstructures and properties of the PPy-GO hybrids and epoxy nanocomposites were studied via Fourier transform infrared (FTIR), X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), mechanical (Tensile Properties), electrical, Dynamic mechanical thermal analysis (DMTA) and thermogravimetric analyses (TGA). Morphological study demonstrated that varying the nanofiller nature (PPy-GOs, PPy or GO) lead to different states of dispersion. Mechanical, electrical and thermal analysis demonstrated that the hybrid concentration and its architecture (PPy:GO ratio) are interesting factors significantly affected the properties of the epoxy based nanocomposites. On the other hand, the mechanical performance of the cured nanocomposites outperformed the PPy-GO, with enhancements of 78% and 51% of Young's modulus and strength, respectively. Here it has been established that the embedding of PPy-GO hybrids into pristine epoxy endows optimum dispersion of PPy and GO as well as better interfacial adhesion between the fillers and matrix, which results in a significant improvement in load transfer effectiveness. Electrical conductivity measurements showed that conductivity of epoxy filled nanocomposites increased up 10⁻⁴ S/cm for Epoxy/PPy-GO nanocomposites. DMTA test indicated that incorporation of PPy-GO resulted in a significantly increase in Tg of the resultant nanocomposites, which is attributed to the highly exfoliation structure and the stronger interfacial interaction. The PPy-GO particles enhanced electrical, thermal and mechanical properties of nanocomposites, confirming the synergistic effect of PPy-GO as multifunctional filler.