电磁作用激发的水电机组转子轴系振动研究

水轮发电机组的振动问题是长期困扰广大科研工作者的一个难题,也一直是学术界研究的热点.本文针对某大型水轮发电机转子轴系,首先建立了轴系扭振的微分方程组,给出了轴系整体扭振零频的计算公式,并计算了零频数值.接着在考虑了转子静偏心、振动偏心和转动偏心的综合影响后,求得了气隙磁场能量和单边电磁拉力的表达式,并应用机电耦联系统的能量法,求得了系统由电磁力激发的组合强迫共振响应的一次近似解.最后并应用奇异性理论对分岔方程进行了分析,求得了分岔集、滞后集、双极限集和转迁集的参数区间,给出了普适开折平面和物理参数平面上的分岔图,求得了机组稳定运行区域的电磁参数.本文所得结论对水电机组的工程设计人员具有重要的指导意义.     

受电磁激励的连续转子-轴承系统非线性振动与分岔

研究了受横向不平衡电磁激励的转子．轴承系统的非线性振动响应。首先将转子．轴承系统简化为带有质量不平衡并受横向激励的连续梁,由于短轴承的油膜力和电磁力的共同激励,系统振动具有强非线性特性。用Galerkin方法把偏微分控制方程离散为常微分方程组,采用四阶Runge—Kutta法对该系统进行数值仿真研究。其次比较了转轴分别在电磁力、油膜力单独作用和两种力共同作用下的振动特性,研究表明电磁力和油膜力对转子系统的非线性振动和分岔有着不同的贡献：油膜力的存在抑制了拟周期运动的发生,延长了稳定运行区域;电磁力拉长了拟周期发生的区域,降低了转子系统发生突发性破坏的风险。最后给出了系统响应随转速、电磁参数、油膜粘度等控制参数变化的分岔图,表明：系统在两个方向的运动随控制参数的变化趋势基本相同,经历了周期、倍周期、拟周期等非线性运动交替出现的过程;且油膜粘度的增大有利于转子系统的安全运行。     

大型转子-基础-地基系统的非线性动力分析

针对实际工程中的大型机组，在线性理论分析基础上，引入转子系统的非线性油膜力项，采用子结构模态综合法，形成一个比较接近实际大型汽轮发电机组的包括陀螺转子-非稳态非线性油膜转承-弹性基础-地基系统的非线性系统计算模型。通过对系统方程进行分块直接积分求解，得到了不同位置的轴承在不同转速和不同转子偏心量下引起的系统非线性动力学现象，为大机组的非线性分析和改进提供较完善的理论分析和计算的基础。     

转子振动的灰色Verhuslt预测优化控制研究

以灰色预测控制理论为基础，首次将非线性GM模型引入到转子振动主动控制中，并采用现代控制理论中的二次型优化原理，以控制力和响应加权最小为目标函数，设计了转子系统振动的灰色Verhuslt预测优化控制方案。将该方案应用于带电磁阻尼器转子轴承系统的转子振动控制中，仿真结果显示转子振动的灰色预测Verhuslt优化控制是有效的、可行的。     

弹支-双圆盘大长径比柔性转子球体动平衡分岔特性分析

针对弹支-双圆盘大长径比柔性转子球体动平衡抑振机理问题,基于Lagrange方程建立系统振动模型并进行线性化处理,进而采用旋转坐标变换转为自治系统;分析平衡解约束方程及构成情况,绘制Campbell图求取转子固有频率;应用分岔理论分析球体质量、转子转速、支承刚度、平衡器间距及偏心相位差等因素对系统稳定性的影响,得到稳定区域分布情况;通过仿真初步验证分析结果,进而搭建转子实验平台,并基于高速相机的观测,验证理论结果的正确性。理论与实验结果表明:高阶临界转速之上,球体平衡可有效制止偏心引起的转子轴线偏移与倾斜。     

高速涡轮增压器轴承-转子系统不平衡响应及稳定性分析

汽车涡轮增压器广泛采用浮环轴承支承的小型轻质转子系统,以实现100 000~300 000 r/min的工作转速,提高发动机功率和动力性能,并降低燃油消耗和排放. 在此超高速工况下,动压油膜的强非线性作用和转子固有的不平衡效应使该系统呈现出复杂的动力学现象,其中油膜涡动、振荡、跳跃、倍周期分岔和混沌等非线性动力学行为对增压器的健康运转意义重大,因而备受关注. 本文作者从摩擦学动力学耦合的角度出发,基于流体动压轴承润滑理论和有限差分法计算非稳态油膜压力,结合达朗贝尔原理和传递矩阵法建立了转子离散化动力学方程,提出了一种由双油膜浮环支承的涡轮增压器转子系统动力学模型,并从转子轨迹、轴承偏心率、频谱响应、庞加莱映射和分岔特性等方面比较分析,描述了该非线性轴承-转子系统的不平衡效应及油膜失稳特征. 结果表明:转子一般在相对低速下作稳定的单周期不平衡振动,在高转速下其被油膜失稳引起的次同步涡动所抑制,但不平衡量的增加可阻碍转子以拟周期运动通向混沌运动的路径;适当不平衡补偿下,由于内、外油膜间交互的非线性刚度和阻尼作用,在油膜失稳区间之间的中高速区会出现适合增压器健康运转的稳定区间.      

刚性转子—挤压油膜阻尼器支承系统的不平衡响应

1 前言航空发动机由于转子不平衡引起的振动是发动机强度设计中的重要课题.为了抑制振动,近年来在转子的支承上采用了同心型或非同心型挤压油膜阻尼器,它的良好效果已为理论和实验研究所证实.但是,由于挤压油膜力的高度非线性,致使有关转子-挤压油膜阻尼器系统的许多问题仍得不到深入的研究.例如,对这个高度非线性系统进行响应分析就是多年来一直困惑工程技术人员的难题.文献[1-3]用直接积分法求系统的偏置协调响应,因而需要大量的计算机时;文献[4]考察了刚性转子的稳态不平衡响应,但这时轴颈中心进动轨道为定心圆,对于偏置椭圆轨道没有研究.鉴于以上问题,本文中用一种新的方     

开闭裂纹转子的弯扭耦合振动研究

以水平放置的Jeffcott裂纹转子为研究对象，建立了开闭裂纹转子弯扭耦合振动的非线性运动微分方程，并用数值方法分析了纯弯曲振动与弯扭耦合振动情况下转子的动力响应。结果表明：弯扭耦合振动是由转子质量的偏心和转子自重的共同作用而产生的，当质量偏心很小时可以不考虑扭转振动的影响，当偏心较大时，扭转对弯曲振动的影响主要体现在高转速部分，且由于裂纹开闭的作用，使扭转的耦合作用存在一个范围，随裂纹深度的增加，扭振影响的转速下限就会越低，但当裂纹较深、转速较快时，扭转对弯曲振动在作用范围内有明显的影响，使频谱图和轴心轨迹都发生较大的变化，且对转速的变化极为敏感，因此在故障诊断时必须对扭转的耦合作用高度重视。     

裂纹转子在支承松动时的振动特性研究

以具有支承松动的Jeffcott裂纹转子为研究对象，分析了支承松动和轴上横向裂纹对转子系统刚度的影响，建立了转子系统振动的微分方程，并用数值方法分析了其振动特性。分析表明，转子在裂纹和支承松动这两种非线性因素的作用下，表现出复杂的非线性行为。     

偏心量对轴向碰摩系统弯扭耦合非线性振动特性影响的分析

对偏心量改变导致的轴向碰摩系统的弯扭耦合非线性振动特性的变化进行了初步研究。建立了转静子耦合系统计算模型,利用数值积分和Poincare映射方法,对转子系统由于轴向碰摩故障导致的非线性动力学行为进行了数值仿真研究,给出了系统响应随偏心量变化的分岔图和一些典型的Poincare截面图、相轨图、轴心轨迹、幅值谱图和时域响应等。研究结果表明:偏心量是激起碰摩的一个主要因素,且系统响应对偏心量的变化比较敏感,随偏心量的增加,系统的响应将呈复杂化;碰摩发生后,振动响应的主要成分为1/3、1/2、2/3和1倍频,但各成分的存在与否与偏心量大小有关,有时会导致高阶频率成分的出现;碰摩发生后时域波形和轴心轨迹有明显的改变;分岔图是判别系统是否碰摩的有效工具;转、静子的扭转振动响应,对碰摩的发生和消失表现得更为明晰和精确,且其特征也不同于已知的其它故障类别,尤其是静子机匣,故应用扭转振动特性来监测和诊断碰摩故障是可取的;依据单一的振动谱图分析系统的特征较为困难,甚至有可能误判,因此应结合几种谱图综合判断。     

The transverse and torsional vibrations of A.C. motors in the starting process

According to the electromagnetic field theory, a set of differential equations is derived for coupling of the transient process for an electrical machine and transverse and torsional vibrations for the rotor by a unified method. A non-dimensional constant coefficient state equation is obtained by transformation. Computation is done. Rules of the change are obtained for transverse and torsional vibration, unilateral magnetic pull, electrical torque, and so on in the starting process. The theoretical results are shown to be in good agreement with the experimental results. The mathematical model verified by the experiment is used to analyse the effect of electromagnetic and mechanical parameters on electromagnetic force and vibration.     

Study on catastrophic mechanism for rotor drop transient vibration following magnetic bearing failure

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Dynamic characteristics of a rub-impact rotor-bearing system for hydraulic generating set under unbalanced magnetic pull

Electromagnetic and mechanical forces are main reasons resulting in vibrations in hydraulic generating set. The non-symmetric air-gap between the rotor and stator creates an attraction force called unbalanced magnetic pull (UMP). The UMP can produce large oscillations which will be dangerous to the machines. In this paper, the nonlinear dynamic characteristics of a rotor-bearing system with rub-impact for hydraulic generating set under the UMP are studied. The rubbing model is established based on the classic impact theory. Through the numerical calculation, the excitation current, mass eccentricity, stiffness of shaft and radial stiffness of stator are used as control parameters to investigate their effect on the system, by means of bifurcation diagrams, Poincaré maps, trajectories and frequency spectrums. Various nonlinear phenomena including periodic, quasi-periodic and chaotic motions are observed. The results reveal that the UMP has significant influence in the response of the rotor system that the continuous increase in the excitation current induces the alternation of quasi-periodic and chaotic motions, the co-occurrence of oil whip and rub in a wide excitation range aggravates the vibration and leads to the instability of the system. In addition, the large eccentricity and radial stiffness of stator, as well as the small stiffness of shaft may lead to the occurrence of full annular rubbing while increasing the stiffness of the shaft can play an important role of suppressing the chaotic motion, reducing the vibration and improving stability of the system.     

An investigation on lateral and torsional coupled vibrations of high power density PMSM rotor caused by electromagnetic excitation

Electromagnetic excitation in high power density permanent magnet synchronous motors (PMSMs) due to eccentricity is a significant concern in industry; however, the treatment of lateral and torsional coupled vibrations caused by electromagnetic excitation is rarely addressed, yet it is very important for evaluating the stability of dynamic rotor vibrations. This study focuses on an analytical method for analyzing the stability of coupled lateral/torsional vibrations in rotor systems caused by electromagnetic excitation in a PMSM. An electromechanically coupled lateral/torsional dynamic model of a PMSM Jeffcott rotor is derived using a Lagrange–Maxwell approach. Equilibrium stability was analyzed using a linearized matrix of the equation describing the system. The stability criteria of coupled torsional–lateral motions are provided, and the influences of the electromagnetic and mechanical parameters on mechanical vibration stability and nonlinear behavior were investigated. These results provide better understanding of the nonlinear response of an eccentric PMSM rotor system and are beneficial for controlling and diagnosing eccentricity.     

Synchronization and sommerfeld effect as typical resonant patterns

We analyze a classical problem of oscillations arising in an elastic base caused by rotor vibrations of an asynchronous driver near the critical angular velocity. The nonlinear coupling between oscillations of the elastic base and rotor takes place naturally due to unbalanced masses. This provides typical frequency–amplitude patterns, even let the elastic properties of the base be linear one. As the measure of energy dissipation increases, the effect of bifurcated oscillations can disappear. The latter circumstance indicates the efficiency of using vibration absorbers to stabilize the dynamics of the electromechanical system. The second section of this paper presents results of theoretical studies inspired by the problem of reducing the noise and vibrations by using hydraulic absorbers as dampers to dissipate the energy of oscillations in railway electric equipments. The results of experimental trials over this problem and some theoretical calculations, discussed in the text, are demonstrated the ability to customize the damping properties of hydraulic absorbers to save an electric power and to protect the equipment itself due to utilizing the synchronous modes of rotation of the rotors.     

Reduction of subsynchronous vibrations in a single-disk rotor using an active magnetic damper

Rotor instabilities in turbomachinery often manifest themselves as a re-excitation of the first rotor critical speed resulting in lateral rotor vibrations at a frequency below the rotor operating frequency. Considerable work exists in the literature involving the analysis of destabilizing mechanisms and passive solutions for reducing subsynchronous vibrations. The authors propose here a novel active control solution utilizing active magnetic bearing (AMB) technology in conjunction with conventional support bearings. The AMB is utilized as an active magnetic damper (AMD) at rotor locations inboard of conventional support bearings. Presented here are initial proof-of-concept experimental results using an AMD for vibration control of subsynchronous rotor vibrations in a high-speed single-disk laboratory rotor. The study shows that subsynchronous vibrations are reducible with an AMD and up to a 93% reduction in the amplitude of subsynchronous vibrations is demonstrated. The study also shows that the AMD can significantly increase synchronous vibration response (up to 218% in one case) by increasing system stiffness and pushing a critical speed closer to an operating speed. The overall results from this work demonstrate that reduction in subsynchronous response is feasible and that full rotor dynamic analysis and design is critical for the successful application of this approach.     

Magnetic field effects on the nonlinear vibration of a rotor

The nonlinear vibration of a rotor operated in a magnetic field with geometric and inertia nonlinearity is investigated. An asymmetric magnetic flux density is generated,resulting in the production of a load on the rotor since the air-gap distribution between the rotor and the stator is not uniform. This electromagnetic load is a nonlinear function of the distance between the geometric centers of the rotor and the stator. The nonlinear equation of motion is obtained by the inclusion of the nonlinearity in the inertia, the curvature, and the electromagnetic load. After discretization of the governing partial differential equations by the Galerkin method, the multiple-scale perturbation method is used to derive the approximate solutions to the equations. In the numerical results, the effects of the electromagnetic parameter load, the damping coefficient, the amplitude of the initial displacement, the mass moment of inertia, and the rotation speed on the linear and nonlinear backward and forward frequencies are investigated. The results show that the magnetic field has significant effects on the nonlinear frequency of oscillation.     

多种非线性力作用下不平衡弹性转子的分岔特性

研究了4自由度不平衡弹性转子在非线性油膜力、非线性内阻力和非线性弹性力联合作用下的动力学特性。结果表明，当只有非线性油膜力作用时，转子只存在由于油膜失稳而导致的倍周期分岔。而当非线性油膜力与非线性内阻力共同作用时，在油膜失稳后，转子产生低频振动。转速继续增加，还会诱发内阻失稳，产生概周期运动。在倍周期分岔中，存在分岔激变现象。本文发现的由于油膜涡动而导致的内阻失稳(概周期运动)是一种未见报道的转子失稳模式(组合失稳)，它与油膜失稳(倍周期运动)一起可作为转子故障诊断的典型失稳模式。     

Dynamics and stability of turbocharger rotors

The paper discusses the bifurcation and stability behavior of (automotive) turbochargers with full-floating ring bearings. Turbocharger rotors exhibit a highly nonlinear behavior due to the nonlinearities introduced by the floating ring bearings. A flexible multibody model of the rotor/bearing system is presented. Numerical run-up simulations are compared with corresponding test rig measurements. The nonlinear oscillation effects are thoroughly investigated by means of simulated and measured rotor vibrations. The influence of various system parameters on the bifurcation behavior of the rotor/bearing system is analyzed. The article examines rotors supported in full-floating ring bearings with plain circular bearing geometry in the inner and outer oil gap. By recapitulating the well-known oil whirl and oil whip phenomena for single and double oil film bearings, the paper gives an overview on the fundamental dynamic effects occurring in turbocharger systems.     

Theoretical rotor dynamic analysis of two-pole induction motors regarding excitation due to static rotor eccentricity

The paper shows a theoretical rotor dynamic analysis of two-pole induction motors regarding excitation due to static rotor eccentricity, which causes an oscillating magnetic force in the air gap of the machine. The hereby caused rotor vibrations are mathematically described, showing the orbit movements of the rotor centre, the shaft journals and the bearing housings. The influence of the rotor speed as well as influence of the direction of the magnetic force on the vibration behavior is investigated, based on a numerical example. On the one hand the aim of the paper is to derive the mathematical coherences—based on a simplified rotor dynamic model—between rotor dynamics, electromagnetic and the oil film characteristics of the sleeve bearings for two-pole induction machines, considering electromagnetic excitation due to a static rotor eccentricity. On the other hand the aim is to derive a method for calculating the maximum height of the shaft vibrations—as a worst case—caused by a static rotor eccentricity. Therefore the paper shall prepare the basis for implementing this method into more detailed numerical programs, e.g., finite element programs.