高频宽带嵌套式复合材料换能器*

研制了一种嵌套式高频宽带复合材料换能器,利用1-3型压电复合材料Q值较低、频带较宽的特点,采用组合式的结构拓展换能器的工作带宽。通过切割框型压电陶瓷、灌注环氧树脂得到压电复合材料框型敏感元件,再将不同厚度的框型敏感元件沿轴向嵌套从而制成多层嵌套的压电复合材料敏感元件。建立1-3型压电复合材料中压电小柱的等效电路,根据等效电路计算出压电小柱的谐振频率,并与1-3型压电复合材料的谐振频率理论计算结果进行对比。通过ANSYS软件对敏感元件结构进行仿真,并根据仿真结果确定了敏感元件的最佳设计方案。最终制作出的换能器进行水下测试,该换能器的谐振频率为310kHz,最大发送电压响应为188.5dB,-3dB带宽可达130kHz,接收灵敏度最大可达-186.8dB,-3dB带宽可达90kHz,谐振频率处-3dB的指向性开角约为2.4°。该嵌套式敏感元件可实现换能器宽带发射与接收声波的目标。     

弛豫铁电单晶/压电陶瓷混合激励换能器EI北大核心CSCD

为了降低纵向换能器尺寸并提高发射带宽和发送电压响应,研究了一种弛豫铁电单晶/压电陶瓷混合激励换能器,换能器由[011]方向极化PIN-PMN-PT单晶和PZT-4压电陶瓷混合激励,利用多模态振动耦合的原理,通过单晶的32模式振动,可以灵活调整两种振子之间的驱动能力和刚度分配。首先通过四端网络法得到了换能器等效电路并计算了其谐振频率,然后利用有限元方法对换能器进行了仿真优化,最后制作了试验样机并进行了测试分析。换能器样机外径86 mm、长度80 mm,工作频带13~38 kHz,最大发送电压响应为144.9 dB,带内发送电压响应起伏小于6 dB,具有良好的宽带、小尺寸工作性能。     

水下大功率电磁式脉冲声源设计与研究

建立了大功率电磁式脉冲换能器的时变振动数学模型,利用有限差分方法得到了该模型的数值解。分析了声源的电磁参数和物理结构对辐射声压大小的影响,确定了最优的参数。设计和制作了电磁式脉冲声源,进行了性能测试。结果表明,电容充电6 kV情况下距离换能器1 m处峰值声压226 dB,中心频率25 kHz,与模型结果(峰值声压225 dB,中心频率24.5 kHz)吻合较好。进而证明了本文提出的时变振动模型可以为设计和优化大功率电磁式脉冲声源提供理论指导。      

铌酸钾钠基无铅压电陶瓷纵振换能器*

高性能环境友好型无铅压电陶瓷及其应用是当前压电材料研究的热点之一,为了探究其在水声换能器领域的应用潜力,该文对铌酸钾钠基无铅压电陶瓷和锆钛酸铅压电陶瓷纵振式换能器进行了对比研究。依据仿真结果优化结构尺寸,制作了两种换能器样机并测试了其在空气中和水中的电声性能。测试结果表明,铌酸钾钠基无铅压电陶瓷换能器的谐振频率为35kHz,最大发送电压响应为 151dB,声源级可达 190dB,在 26kHz~67kHz 的频率范围内发送电压响应的起伏不超过±4.5dB,谐振频率处-3dB 的指向性开角约为 76°。该无铅压电陶瓷换能器具有和锆钛酸铅压电陶瓷换能器相当的发射性能,有望推动无铅压电材料在水声换能器领域的应用进程。     

渔业声学回波散射测量系统的宽频带换能器

针对目前渔业声学宽频带回波散射测量系统采用多个不同频带的换能器合成、结构复杂且不方便携带的缺点,本文提出一种使用低机械品质因数、高谐振频率的积层压电致动器作为核心压电元件的"朗之万"型宽带水声换能器。测试结果表明,该换能器适用的频率范围为20 kHz~150 kHz,在三个渔业声学常用频率38 kHz、70 kHz、120 kHz下的-3 dB波束宽度分别为20.0°、11.5°、5.0°,可以满足对常见渔业资源种类的宽带声学回波散射特征的测量要求。     

自由端盖Ⅲ型宽带弯张换能器的设计

提出了一种利用多模耦合实现低频、宽带、大功率特性的新结构Ⅲ型弯张换能器。通过在压电陶瓷堆内部嵌入与凹型弯张壳体相连的弹性辅助弯曲梁结构,并用弯曲圆盘作为顶部自由端盖,增加有效工作模态。利用有限元方法对换能器进行了设计优化,分析结果显示换能器在低频段存在4个主要工作模态。根据优化结果,加工制作了换能器样机,水池实验的测试结果表明:在1.5～5.5 kHz范围内,换能器样机的发送电压响应均大于135 dB;1.5～4 kHz内的最大发送电压响应大于142 dB,响应起伏小于6 dB。研究结果表明自由端盖Ⅲ型弯张换能器不仅能够在小尺寸设计下实现大功率工作,还能获得低频宽带发射性能。      

折回型纵向振子低频拼合圆柱换能器

提出一种具有小尺寸、低频、水平无指向性的新结构换能器——折回型纵向振子拼合圆柱换能器,换能器由4组共享尾质量块的折回型压电纵向振子正交布置驱动环形辐射面拼合构成。采用有限元方法对换能器进行优化设计,并制作了换能器样品。实验结果表明:换能器直径为Φ180 mm,谐振频率为1.5 kHz,最大发射电压响应为131 dB,最大声源级不低于188 dB,水平全向。该换能器具有低频、小尺寸、水平无指向性的特点,具有良好的应用前景。      

空心聚合物微珠/环氧树脂复合材料匹配层空耦式压电换能器

研制了一种厚度模空耦式压电换能器,使用综合考虑材料衰减系数和声阻抗的空耦式压电换能器电力声等效电路理论模型以指导匹配层结构设计和材料选择,选用新型的空心聚合物微珠/环氧树脂复合材料作为声匹配材料,优化设计电阻抗匹配及结构参数。该换能器中心频率为510 kHz,-6 dB频域相对带宽为25.4%,插入损耗为-27 dB。结果表明,使用新型低衰减系数的闭孔复合材料单匹配层设计的该换能器不仅保证了高灵敏度,同时简化了换能器结构,为空耦式压电换能器研制提供了新思路。      

面向空耦电声换能器应用的高性能FEP/PTFE复合膜压电驻极体

压电驻极体(也称为铁电驻极体)是一类具有强压电效应的微孔结构驻极体材料,具有柔韧、低密度、低特性声阻抗等特征,是制备柔性空气耦合声电换能器的理想材料.针对器件对高灵敏度和高温工作环境的应用需求,本文报道高性能氟化乙丙烯/聚四氟乙烯(FEP/PTFE)复合膜压电驻极体的制备和性能表征.研究结果表明, FEP/PTFE膜的特性声阻抗为0.02 MRayl (1 Rayl=10 Pa·s/m);在小压强范围内的准静态压电电荷系数d₃₃可高达800 pC/N,且具有良好的压强特性.基于FEP/PTFE复合膜压电驻极体的麦克风的灵敏度最高可达6.4 mV/Pa@1 kHz,远高于文献报道的相同结构的压电驻极体麦克风的灵敏度,且具有平坦的频响曲线.对于直径为20 mm的超声波发射器,当驱动电压V_p为600 V时,样品中轴线上距离器件表面100 mm处, 40—80 kHz频率范围内产生的超声波的声压级为80—90 dB (参考声压为20μPa).基于FEP/PTFE复合膜压电驻极体的声电换能器的热稳定性显著优于聚丙烯(PP)压电驻极体声电换能器:在125...     

圆环状复合材料高频宽带水声换能器

研制了一种圆环状高频宽带水声换能器。利用压电复合材料Q值低从而频带宽的特点,采用双环轴向堆叠产生双模态耦合的结构方式拓宽换能器的带宽。通过理论分析与仿真计算,确定敏感元件几何尺寸。用切割-浇注-被覆电极等工艺制备出压电复合材料圆环;再将制备出的外径相同,壁厚不等的压电复合材料圆环轴向叠堆制成叠堆敏感元件,最后灌注防水透声层制成换能器。对制得的换能器进行水下性能测试,测得该换能器谐振频率为410 kHz,最大发射电压响应为150 dB,-3 dB带宽达60 kHz,水平指向性开角(-5 dB)为360°,-3 dB垂直指向性开角约20°。结果表明将复合材料圆环轴向堆叠可显著拓展换能器的带宽,且实现声波的水平全向发射。      

基于NI ELVIS的超声换能器参数测量系统设计

为了满足超声换能器快速筛选的要求,在对超声换能器参数导纳圆法测量原理进行分析的基础上,利用NI ELVIS平台搭建了一种结构简单的超声换能器参数测量系统。采用点频法实现高精度、快速的导纳测量,采用最小二乘法拟合得到导纳圆,进而完成超声换能器诸参数的计算。基于LabVIEW软件平台编写了相应的软件系统。针对40 kHz超声换能器的测试表明,所设计的超声换能器参数测量系统精度高、处理速度快,且结构简单、便于使用。     

超声手术刀声学系统设计和实验*

为兼顾阶梯型变幅杆的高放大系数以及曲线过渡变幅杆突变截面处的高疲劳强度,本文提出了一种最速曲线过渡段的超声刀换能器。首先,基于等效电路法,设计了夹心式压电换能器的基本结构。在此基础上,结合超声刀的工作条件和材料特性,对换能器基本结构进行精确设计;然后,利用FEM法和实验法获取了换能器纵振频率以及频率响应曲线,进一步证明了本文所设计换能器的有效性;最后,对所设计的换能器进行了一系列测试,结果表明：测定了无负载换能器谐振频率与输出端振幅,与设计目标、仿真结果相吻合;连接负载后凝血,切割效果良好。     

多基元聚焦空气耦合超声换能器*

文中针对空气耦合超声换能器及其在表面缺陷检测中的应用开展了研究。选用1-3型压电复合材料及双匹配层结构来实现超声换能器压电材料与空气之间声阻抗的逐渐过渡,提高压电材料/空气界面的声能量透射率进而提高空气耦合超声换能器的灵敏度。在此基础上研发制作了440 kHz多基元聚焦空气耦合超声换能器,并对其性能进行了测试。其焦距、焦宽及焦深分别为41.44 mm、1.14 mm和20.30 mm,灵敏度和带宽分别为-50 d B和20.2%。测试结果表明该空气耦合超声换能器具有优良的性能,利用该超声换能器可以有效检测材料表面缺陷。     

Complete ultrasonic transducer characterization and its use for models and measurements

Transmitting and receiving properties of ultrasonic piezoelectric crystal transducers that directly affect the measured output voltage in an ultrasonic measurement system are described. These transducer properties are the transducer's electrical impedance and sensitivity, the transducer's radiation impedance, and the transducer's effective parameters (effective radius and focal length). It is shown that all these properties can be obtained with a series of calibration measurements, most of them purely electrical in nature. This series of measurements is described, including a newly developed method that makes the determination of the transducer sensitivity simpler than with previous methods. It is demonstrated that by combining these transducer properties with knowledge of the electrical properties of the pulser/receiver and cabling and the acoustic/elastic processes present in an ultrasonic measurement system, it is possible to accurately simulate the output voltage of the system.     

Study on the denoising method for the electromagnetic ultrasonic echoes from multiple interfaces

The electromagnetic ultrasound is used in the detection of interfaces of the adhesive multilayer structures to solve the unstable coupling problem in ultrasonic testing by traditional piezoelectric transducers. Based on the analysis of the transforming mechanism of electromag-netic ultrasound energy and the resultant dead zone from mutual inductance of the transducer, the wavelet filtering by soft-thresholding and adaptive noise canceling methods are used simul-taneously to the detected electromagnetic ultrasonic signals to overcome the drawbacks of the low signal to noise ratio （SNR） and the wide intrinsic dead zone of the transducer. Processed results in the interface detection of a three layered adhesive sample of steel and rubber materials demonstrate that the wavelet filtering enhances the SNR about 12dB while the adaptive noise canceling narrows the dead zone effectively.     

Flexible piezoelectric transducer for ultrasonic inspection of non-planar components

This paper presents the fabrication and characterisation of a flexible ultrasonic transducer using commercially available PZT-5A piezoelectric fibers which are lapped to form rectangular piezoelectric elements. The key feature in the device construction is the inclusion of gaps between the piezoelectric fibers to ensure good flexibility in the plane normal to the fiber direction. The spatial response of the transducer ultrasonic output was assessed using acoustographic imaging. The flexibility of the transducer and its applicability in pulse-echo mode on curved sections was demonstrated by testing on a 38 mm diameter steel rod. The transducer response was found to be broad band and highly non uniform but good pulse-echo performance was achieved at 5 MHz.     

Load characteristics of high power sandwich piezoelectric ultrasonic transducers

Based on the equivalent circuit theory, the load characteristics of high power piezoelectric ultrasonic sandwich transducers are studied. Two types of loads are studied. One is liquid load as in ultrasonic cleaning, and the other is solid load as in ultrasonic drilling and machining. The effect of load and structure of the transducer on the resonance frequency of the transducer is analyzed. It is shown that the effect of load on the resonance frequency of sandwich transducers with different structures is different. For liquid load as in ultrasonic cleaning, the effect of the load on the resonance frequency of the sandwich transducer with symmetrical structure is the largest. It is the smallest for the transducer with its displacement node in the back metal cylinder. For solid load as in ultrasonic drilling and machining, the effect of the load on the resonance frequency of the sandwich transducer with its displacement node in the front metal cylinder is the largest. It is also the smallest for the transducer with its displacement node in the back metal cylinder. On the other hand, for some applications, such as ultrasonic drilling, when the lateral dimension of the tool is much less than that of the transducer, its effect on the resonance frequency of the transducer is small. The conclusions are useful in designing vibrating systems for different ultrasonic applications.     

Application of piezoelectric transient response in transducer acoustic power measurement

To explore a more convenient method for measuring the focused ultrasound power,a piezoelectric ceramic plate was used to receive ultrasonic signal directly.Due to an acoustic force acts on the surface of piezoelectric ceramic plate,the piezoelectric response was obtained by means of electromechanical analogy,which was composed of voltage response caused by forced vibration and high frequency attenuation response caused by natural vibration.The conversion relationship between output signal of piezoelectric ceramic plate and acoustic power of transducer was analyzed.The envelope of output piezoelectric signal was extracted in twice,and a voltage amplitude curve with sinusoidal distribution that could describe the changes of acoustic power was obtained.Under different drive voltage of transducer,the maximum peak voltage of envelope curve was found respectively.Their squared values were made a linear fitting with acoustic power measured by acoustic power meter,and then the proportional coefficient of theoretical relational expression was calibrated.The experimental results are in good agreement with the theory.The relative error between calibrated theoretical acoustic power and that measured by acoustic power meter was less than 8.7%.The paper can provide a guideline for measuring acoustic power of transducer by using piezoelectric signal.     

压电瞬态响应在换能器声功率测量中的应用

探索一种简便的聚焦超声功率测量方法,利用压电陶瓷片直接接收超声信号,通过机电类比得到压电瞬态响应由压电片在声波作用力下引起受迫振动产生的电压响应与固有振动产生的高频衰减响应叠加而成,分析输出压电信号与换能器声功率之间的换算关系。对输出压电信号进行二次包络提取,获得表征声功率变化的电压幅度曲线,分别找出不同换能器驱动电压下包络曲线的最大峰值电压,将其平方值与声功率计所测声功率进行线性拟合,并对理论关系式中的比例系数进行标定。实验结果所得线性拟合度较高,且标定后所得声功率与声功率计所测值相对误差低于8.7%,证明了通过压电瞬态响应测量换能器声功率具有可行性。      

多匹配层空气耦合压电超声换能器*

该文针对超声无损检测与成像功能空气耦合换能器开展了分析计算和研制。为解决压电材料与空气间巨大的阻抗失配问题,进行了多匹配层设计,并基于有限元技术仿真设计了1-3压电复合材料参数。借助复数压电方程,导出考虑损耗的多匹配层压电复合材料换能器厚度振动等效电路,获得其等效导纳,以此计算电导谱,同时基于有限元技术数值计算相应电导谱,二者有较好的一致性。在此基础上分别设计制作复合压电材料,多匹配层材料以及由此构成的空气耦合超声换能器。换能器的实测电导谱与数值仿真结果一致。进一步的换能器回波信号测试及其谱分析结果表明,所研制的160 k Hz中心频率空气耦合换能器样品有较好灵敏度和带宽。这些结果说明,该文研制的空气耦合超声换能器的初样是成功的。