Study on the multifrequency Langevin ultrasonic transducer

Langevin ultrasonic transducers are widely used in high-power ultrasonics and underwater sound. In ultrasonic cleaning, a matching metal horn rather than a metal cylinder is used as the radiator in order to enhance the radiating surface and improve the acoustic matching between the transducer and the processed medium. To raise the effect of ultrasonic cleaning, the standing wave in the cleaning tank should be eliminated. One method to eliminate the standing wave in the tank is to use the multifrequency ultrasonic transducer. In this paper, the Langevin ultrasonic horn transducer, with two resonance frequencies, is studied. The transducer consists of two groups of piezoelectric ceramic elements: the back metal cylinder, the middle metal cylinder and the front matching metal horn. The vibrational modes of the transducer are analysed, and resonance frequency equations of the transducer in the half-wave and the all-wave vibrational modes are derived. According to the resonance frequency equations, transducers with two resonance frequencies are designed and made. The resonance frequencies, the effective electromechanical coupling coefficients and the equivalent electric impedances of the transducers are measured. It is shown that the measured resonance frequencies are in good agreement with the computed results, and the transducer can be excited to vibrate at two resonance frequencies, which correspond to the half-wave and the all-wave vibrational modes of the transducer.     

A new type of high power composite ultrasonic transducer

A new type of high power composite ultrasonic transducer was proposed and studied. The composite transducer consists of a sandwich longitudinal piezoelectric transducer, an isotropic metal hollow cylinder with large radial dimension, and the front and back metal radiation mass. By means of its special structure and Poisson’s effect, the composite transducer can produce vibrations both in its longitudinal and radial directions, and therefore, it can radiate sound waves in three-dimensional space. The electro-mechanical equivalent circuit of the composite transducer was derived and the resonance frequency equation was obtained analytically. Numerical methods were used to simulate the vibration of the composite transducer, and the vibrational displacement distribution, the resonance frequency and the radiation sound field are given. Some composite transducers are designed and manufactured; their resonance frequencies and the radiation acoustic field are measured and compared with the analytical and numerical results. It can be seen that the measured frequencies and acoustic field contour are in good agreement with the analytical and numerical results. It is expected that this kind of composite ultrasonic transducer can be used in more and more power ultrasonic applications, such as ultrasonic cleaning, ultrasonic extraction, ultrasonic sonochemistry and other ultrasonic liquid processing, where high ultrasonic power and large ultrasonic processing space are needed increasingly.     

Analysis of the sandwich piezoelectric ultrasonic transducer in coupled vibration

The coupled vibration of the sandwich piezoelectric transducer with a large cross-section is analyzed using an approximate analytic method. The resonance frequency equations of the transducer are derived and the effect of the geometrical dimensions on the resonance frequency is studied. It is illustrated that when the radial vibration in the transducer is considered, the vibration of the sandwich transducer becomes more complex. Apart from the longitudinal resonance frequency, the radial resonance frequency can also be obtained. For comparison, numerical methods are also used to simulate the coupled vibration; the resonance frequency and the vibrational displacement distribution are computed. Compared with one-dimensional longitudinal theory, the radial dimensions of the transducer are no longer limited because the coupled vibration is considered. Compared with numerical methods, the physical meaning of the analytic method is concise. It is illustrated that the resonance frequencies obtained from the coupled resonance frequency equations are in good agreement with those from numerical methods, and they are in better agreement with the measured results than those from one-dimensional theory. Since the radial and the coupled vibration are considered in the analysis, more resonance frequencies can be obtained. Therefore, using the coupled resonance frequency equations, the sandwich transducer with multifrequency or wide frequency bandwidth can be designed and used in ultrasonic cleaning, ultrasonic sonochemistry and other applications.     

Study on the prestressed sandwich piezoelectric ceramic ultrasonic transducer of torsional-flexural composite vibrational mode

Based on the classical torsional and flexural vibrational theory of a slender rod, the prestressed sandwich torsional-flexural composite mode piezoelectric ceramic ultrasonic transducer is studied. This type of transducer consists of the slender metal rods and the longitudinally and tangentially polarized piezoelectric ceramic rings. The resonance frequency equations for the torsional and flexural vibrations in the transducers are derived. The simultaneous resonance of the torsional and flexural vibrations in the transducer is acquired by correcting the length of the metal slender rods resulting from the piezoelectric ceramic elements. The experimental results show that the measured resonance frequencies of the transducers are in good agreement with the computed ones, and the measured resonance frequencies of the torsional and the flexural vibrations in the composite transducers are also in good agreement with each other.     

双激励全波长压电陶瓷超声换能器工作特性分析

对由两个半波长夹心式压电陶瓷换能器级联而成的双激励全波长压电陶瓷超声换能器进行了研究,给出了这种换能器优值的相关参量表达式,通过数值计算分析了该换能器的结构和材料参数对其特性的影响。研究结果表明,当两组压电陶瓷堆分别位于各自所在半波长换能器的位移节点,或者在压电陶瓷片数量确定情况下两组压电陶瓷堆的片数相同时,换能器均能得到最大的优值;在相当大的范围内增加压电陶瓷片的数量,换能器的优值稍有降低,但力因子迅速增大;金属块材料对换能器的优值影响甚微。可见双激励全波长换能器能在不明显降低换能器综合性能的情况下有效增加压电陶瓷的体积,因而可大幅提高换能器的功率容量和负载能力,更适用于大功率重负载的场合。      

Operating characteristics analysis of a dual-excited full-wavelength piezoceramic ultrasonic transducer

A dual-excited full-wavelength piezoceramic ultrasonic transducer as a cascade of two half-wavelength sandwich piezoceramic transducers is studied.The relevant parameters' expressions of the figure of merit N for the transducer are derived,and the effects of the structure and material parameters of the transducer on its characteristics are further analyzed by numerical calculation.The results show that when the two piezoceramic stacks are respectively located at the displacement nodes of their own half-wavelength transducers,or the two piezoceramic stacks have the same number of pieces in the case of a certain number of piezoceramic pieces,the figure of merit of the transducer can reach a maximum.With increasing of the number of piezoceramic pieces in a fairly large range,the figure of merit of the transducer slightly decreases,but the force factor of the transducer increases rapidly.The metal materials of the transducer have little effect on its figure of merit.Thus it can be seen that the dual-excited full-wavelength transducer can effectively increase the volumes of the piezoceramic stacks in the case of that the transducer's comprehensive performance has only a little bit of degradation,so it's power capacity and load capability can be dramatically improved,which means the transducer is more suitable for high power and heavy load applications.     

Study of the sandwiched piezoelectric ultrasonic torsional transducer

The sandwiched piezoelectric ultrasonic torsional transducer was studied. The transducer consists of front and back metal cylinders, and coaxially segmented, tangentially polarized, piezoelectric ceramic tubes. The torsional vibration of the tangentially polarized piezoelectric ceramic slender tube was studied first and its electromechanical equivalent circuit was derived. Based on the network theory and the electromechanical equivalent circuit, the torsional vibration of the piezoelectric ceramic cylinder, formed by stacking a number of identical short piezoelectric ceramic rings, was analysed and the electromechanical equivalent circuit of the piezoelectric ceramic stack in torsional vibration was developed. Finally, the sandwiched ultrasonic torsional transducer was studied and resonance frequency equations were derived which can be used to design and calculate the torsional transducers for different applications.     

夹心式径向复合压电超声换能器

对夹心式径向复合压电换能器径向振动特性进行了研究。该换能器由弹性内芯、预应力金属管及柱面压电陶瓷晶堆径向复合而成.利用机电类比法,得到了换能器的径向振动等效电路及频率方程。探讨了换能器第1、2阶径向共振频率及有效机电耦合系数与其几何尺寸的关系。研究表明,换能器第1阶径向共振频率随其内芯内径及预应力管壁厚度增大而降低;第2阶共振频率随内芯内径增大存在极小值,但随预应力管壁厚度增大单调下降。此外,采用第2阶径向共振模式能获得较高的有效机电耦合系数,并且压电陶瓷处于位移节线时,换能器有效机电耦合系数达极大值。对换能器共振频率的测试与有限元仿真表明。理论与实验及仿真结果符合较好。      

纵-扭复合振动模式指数型复合超声变幅杆的研究

本文对指数型纵－扭复合振动模式的复合超声变幅杆进行了理论及实验研究，该变幅杆由均匀截面直棒及指数型截面杆组成。文中推出了变幅杆中纵向振动及扭转振动的共振频率方程，通过发迹指数型变截面棒的截面变化规律，实现了同一变幅杆中纵向振动与扭转振动的同频共振。     

基于二维声子晶体的大尺寸夹心式换能器的优化设计

夹心式换能器应用极为广泛,但当其横向尺寸过大时,存在耦合振动,影响其辐射面的位移分布.本文通过在大尺寸夹心式换能器的前盖板中加工周期排列的槽,来形成一种二维声子晶体结构.随后,采用有限元法对基于二维声子晶体的大尺寸夹心式换能器的振动传输特性、共振频率以及发射电压响应进行仿真模拟,讨论了开槽高度和开槽宽度对其带隙、共振与反共振频率、带宽以及辐射面位移分布的影响.研究结果表明,通过在大尺寸夹心式换能器中应用声子晶体结构可对其进行优化设计.当大尺寸夹心式换能器的工作频率位于其带隙范围内时,二维声子晶体结构能有效地抑制其横向振动,从而改善换能器辐射面位移分布的均匀程度.此外,在大尺寸夹心式换能器的前盖板中加工二维声子晶体结构,能有效提升换能器的带宽,进而拓宽大尺寸夹心式换能器的工作频带.     

A procedure for the efficient selection of piezoelectric ceramics constituting high-power ultrasonic transducers

The most characteristic narrow-band transducer structure for high-power ultrasonic applications is the well known piezoelectric sandwich which is reminiscent of the Langevin transducer. Such structure is generally used jointly with other components in the construction of industrial high-power transducers. One of the main objectives in the design and construction of such high-power transducers is to minimize energy losses. To that purpose the selection of the piezoelectric ceramic rings forming the sandwich requires clear and specific criteria. This paper deals with a numerical and experimental procedure for the accurate selection of the piezoelectric rings constituting high-power transducers, based on the analysis of the mechanical Q, the frequency and the resonance curve. The procedure was experimentally checked by constructing and characterizing several transducer structures.     

Study on the Langevin piezoelectric ceramic ultrasonic transducer of longitudinal-flexural composite vibrational mode

In this paper, the Langevin longitudinal-flexural composite mode piezoelectric ultrasonic transducer is studied. This type of transducers consists of slender metal rods and longitudinally polarized piezoelectric ceramic rings. The resonance frequency equations for the longitudinal and flexural vibrations in the transducer are derived. By correcting the length of the metal slender rods, the simultaneous resonance of the longitudinal and flexural vibrations in the transducer is acquired. The experimental results show that the measured resonance frequencies of the transducers are in good agreement with the computed ones, and the measured resonance frequencies of the longitudinal and the flexural vibrations in the composite transducers are also in good agreement with each other.     

Equivalent circuits and directivity patterns of air-coupled ultrasonic transducers

Air-coupled transducers for producing ultrasonic radiation in gases are studied. The transducer consists of a circular thin plate in flexural vibration and a sandwich longitudinal electromechanical vibrator that is attached to the center of the plate. The lowest-order axially symmetric flexural vibrational mode of a circular thin plate is analyzed. The equivalent circuits of the circular plate in flexural vibration and the compound transducer are presented and the frequency equation is derived. The radiated ultrasonic field of the circular thin plate in flexural vibration is calculated and the directivity pattern is obtained theoretically. Some transducers of this type are designed according to the frequency equation, and their resonance frequencies are measured. The measured resonance frequencies are in good agreement with the theoretical results, and the calculated radiation ultrasonic field is also in good agreement with the measured results of a previous work.     

矩形辐射器压电多频超声换能器的研究

研究了一种具有多个共振频率的矩形辐射器夹心式超声换能器,换能器由圆柱形后盖板、压电陶瓷晶堆及矩形六面体辐射器前盖板组合而成。利用表观弹性法和一维近似理论给出了多频换能器横向及纵向理论共振频率方程。对一种特殊情况下的此类换能器进行了有限元及实验分析,给出了各自的频率输入导纳曲线。对理论和实验结果进行分析后表明,此类矩形辐射器夹心式超声换能器可以在不同的振动模态上工作,具有多个共振频率.     

Study on the compound multifrequency ultrasonic transducer in flexural vibration

A new type of compound multifrequency ultrasonic transducer is analyzed in this paper. The compound multifrequency ultrasonic transducer consists of two sandwiched ultrasonic transducers and a rectangular radiator. In virtue of the coupling between longitudinal vibration of the sandwiched ultrasonic transducers and flexural vibration of the rectangular radiator, the compound multifrequency ultrasonic transducer can produce several resonance frequencies. Some compound multifrequency ultrasonic transducers are designed and simulated by finite element method (ANSYS), and modal shapes and harmonic response are analyzed. The compound multifrequency ultrasonic transducers are designed and manufactured. The resonance frequencies are measured and compared with the numerical results. The effect of the geometrical dimensions of the compound multifrequency ultrasonic transducer and the location of two sandwiched ultrasonic transducers on the compound multifrequency ultrasonic transducer is discussed. It is shown experimentally and numerically that the compound multifrequency ultrasonic transducer has several resonance frequencies.     

Optimization of the performance of the sandwich piezoelectric ultrasonic transducer

The resonance and antiresonance frequency, the effective electromechanical coupling coefficient, and the mechanical quality factor of a sandwich piezoelectric ultrasonic transducer are studied and optimized. The effect of the thickness of thick piezoelectric element electrodes on the transducer performance is analyzed. The effect of the length and position of the piezoelectric elements in the transducer is also studied. It is shown that, although using thick electrodes is beneficial for releasing heat produced by the piezoelectric elements, the effective electromechanical coupling coefficient and the mechanical quality factor are reduced. The length and the position of the piezoelectric elements affect the performances of the transducer. Increasing the length of the piezoelectric elements decreases the mechanical quality factor, but the effective electromechanical coupling coefficient increases. When the length reaches a certain value, the effective electromechanical coupling coefficient reaches a maximum value. When the piezoelectric elements are located at the geometrical center or the displacement node, the effective electromechanical coupling coefficient and the mechanical quality factor are maximized.     

Theoretical analysis and experimental validation of radial cascaded composite ultrasonic transducer

A radial cascaded composite ultrasonic transducer is analyzed.The transducer consists of three short metal tubes and two radially polarized piezoelectric ceramic short tubes arranged alternately along the radial direction.The short metal tubes and the piezoelectric ceramic short tubes are connected in parallel electrically and in series mechanically,which can multiply the input sound power and sound intensity.Based on the theory of plane stress,the electro-mechanical equivalent circuit of radial vibration of the transducer is derived firstly.The resonance/anti-resonance frequency equation and the expression of the effective electromechanical coupling coefficient are obtained.Excellent electromechanical characteristics are determined by changing the radial geometric dimensions.Two prototypes of the transducers are designed and manufactured to support the analytical theory.It is concluded that the theoretical resonance/anti-resonance frequencies are consistent with the numerical and experimental results.When R_2 is at certain values,both the anti-resonance frequency and effective electromechanical coupling coefficient corresponding to the second mode have maximal values.The radial cascaded composite ultrasonic transducer is expected to be used in the fields of ultrasonic water treatment and underwater acoustics.     

模式转换型超声塑焊振动系统的设计

基于弯曲振动理论和耦合振动理论,设计了一种新型大尺寸筒形超声塑焊振动系统。该振动系统由纵向振动换能器及变幅杆、弯曲振动金属圆盘和耦合振动圆筒四部分组成。换能器和变幅杆的纵向振动驱动圆盘的二次弯曲模式振动,圆盘的二次弯曲模式振动激励圆筒的纵向模式振动,实现了工具头在较高频率下谐振。实验结果表明,振动系统的测试频率与计算频率比较符合,在大信号下测试的纵-弯-纵振动模式转换效果很好。研究结果为高频大尺寸超声焊接系统的设计提供了思路。      

超声换能器并联谐振频率的复合式跟踪方法研究

为了使超声换能器适应变化比较剧烈的负载,本文通过分析超声换能器在并联谐振频率附近工作时的频率特性和实际需求特点,利用变压器初级匹配方法得到了更好的频率特性,并对比了换能器空载和带负荷情况下的阻抗特性曲线,提出了复合式自动频率跟踪方法,空载时找到超声换能器最小电流的对应的频率点,加载过程中利用比例积分微分算法实现频率的快速跟踪。并对超声换能器在不同负载时的功率输出进行了实验,结果表明,复合式频率跟踪方法可以稳定地跟踪到超声换能器的并联谐振频率,能实现超声换能器的功率自调节,对提高换能器的工作效率和负荷适应能力具有实际的指导意义和应用价值。     

Design of a self-calibrating simulated acoustic emission source

The use of conical piezoelectric transducers as point acoustic sources has been investigated. It has been shown that transducers based on a design originally developed at the National Institute for Standards and Technology in the USA can be used as point transmitters over the frequency range of interest in acoustic emission measurements (100 kHz to around 1 MHz). They should, therefore, be suitable for use in experiments to calibrate structures so that acoustic emission source strengths can be determined. It has also been shown that measurements of the response of the transmitting transducer backing can be used to assess the coupling efficiency, and hence to remove concerns about inconsistent coupling affecting the calibration measurements. The results indicate that the variation of the backing response with coupling is due to a shift in the resonance frequencies of the transducer with the mechanical load impedance. If other transducers can be shown to behave in a similar fashion this effect could be used to measure coupling in standard acoustic emission and ultrasonic transducers.