Friction and Wear of Polyphenylene Sulfide (PPS), Polyethersulfone (PES) and Polysulfone (PSU) Under Different Cooling Conditions

The friction and wear properties of polyphenylene sulfide (PPS), polyethersulfone (PES) and polysulfone (PSU), which have similar molecular structure, were investigated using an end-face contact tribometer in three different cooling ways: sliding without air cooling, sliding with air cooling, and sliding in water. The worn surface and wear debris were observed using a scanning electron microscope (SEM). The effect of frictional heat on the tribological properties of the polymers was comparatively studied. When sliding in air, with increasing applied load, the wear rate of PPS decreased slightly initially then increased later while the wear rate of PES and PSU increased through out. The results suggested that the friction coefficient was mainly affected by the temperature of the worn polymer that was controlled by the balance of heat flow of the whole sliding contact system. When sliding in water, the friction coefficients of the three polymers decreased compared to that sliding in air and remained relatively steady through the whole process under different load. The wear rates of the three polymers had a close value and, remarkably, increased compared to that sliding in air. The water cooling and lubrication role decreased the tribological properties difference between the polymers.     

Effect of Heat Treatment on the Mechanical and Tribological Properties of Polyphenylene Sulfide Fiber Materials

Polyphenylene sulfide (PPS) fiber materials, whose raw fibers had been heat treated previously for 1 to 5 days, were prepared by a hot-pressing method. The tribological properties of PPS resin and fiber materials against an AISI 1045 steel ring were evaluated using a block-on-ring wear tester. The results showed that the sample whose raw fibers had been heated at 240°C for 1 day (S1) exhibited the highest impact strength as well as the lowest friction coefficient and wear rate. The friction coefficient of S1 was 39% lower than that of the PPS resin material, and its wear rate was 1 to 2 orders of magnitude lower than those of the other samples. DSC analysis results indicated that the condensed structure of the samples gradually changed from the crystalline to the amorphous state with the increase of heat-treatment time of the raw fibers. DMA and DSC analysis results proved that severe, oxidative cross-linking reactions occurred when the raw fibers were heated over 3 days. It is concluded that proper heat treatment of the raw fibers is advantageous to improve the degree of crystallinity and appropriate oxidative cross-linking; therefore, the prepared PPS fiber material can exhibit better mechanical and tribological performances.     

Comparison of tribological properties of CrN, TiCN and TiAlN coatings sliding against SiC balls in water

CrN, TiCN and TiAlN coatings were deposited on WC cemented carbide disks using enhanced cathodic arc magnetron sputtering and their topographies and structures were observed and analyzed using scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The friction and wear properties of CrN, TiCN and TiAlN coatings sliding against SiC balls in water were investigated and compared synthetically using ball-on-disk tribometer. The results showed that the CrN/SiC tribopairs showed the lowest friction coefficient of 0.076, while the TiCN/SiC tribopairs displayed the highest friction coefficient of 0.264. For the CrN/SiC tribopairs the specific wear rate of CrN coatings was lowest while that of SiC balls became highest. But for the TiAlN(TiCN)/SiC tribopairs, the specific wear rate of TiAlN coatings was highest while that of SiC balls for the TiCN/SiC tribopairs became lowest. This indicated that the friction and wear behaviors of nitride coatings/SiC balls tribo-systems in water were more strongly influenced by the anti-oxidative ability of tribomaterials in water than by their mechanical properties.     

Mechanical and Tribological Properties of Self-Reinforced Polyphenylene Sulfide Composites

25%, 50%, and 75% polyphenylene sulfide (PPS) long fiber reinforced PPS resin were prepared by a hot pressing method. Neat resin PPS and PPS fiber samples were also prepared to compare with the self-reinforced PPS composites. The reinforcing fibers were preheat treated at 240°C for 24 h. The tribological properties of the self-reinforced PPS composites against an AISI 1045 steel ring were determined by a block on ring type friction tester. Differential scanning calorimetry (DSC) results indicated that a higher degree of crystallinity was retained in the self-reinforced PPS composites than in neat PPS resin after hot pressing. Therefore, the addition of PPS fiber improved both the mechanical and tribological properties of PPS resin significantly. Dynamic mechanical analysis (DMA) demonstrated that the PPS fibers increased the glass transition temperature (Tg) of the PPS resin. SEM images of the fracture surfaces indicated that the toughness of the samples increased with increasing PPS fiber content. Additionally, PPS fibers improved the tribological properties of PPS resin by significantly reducing the friction coefficient and wear rate.     

Friction and wear of rare earths modified carbon fibers filled PTFE composite under dry sliding condition

Carbon fibers (CF) were surface treated with air-oxidation and rare earths (RE), respectively. The friction and wear properties of polytetrafluoroethylene (PTFE) composites filled with differently surface treated carbon fibers, sliding against GCr15 steel under dry sliding condition, were investigated on a block-on-ring M-2000 tribometer. Experimental results revealed that RE treatment largely reduced the friction and wear of CF reinforced PTFE (CF/PTFE) composites. The RE treated composite exhibited the lowest friction and wear under dry sliding. Scanning electron microscopy (SEM) investigation of worn surfaces and transfer films of CF/PTFE composites showed that RE treated CF/PTFE composites had the smoothest worn surface under given load and sliding speed, and a continuous and uniform transfer film formed on the counterface. X-ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that the oxygen concentration was obviously increased after RE treatment, and more carboxyl groups were introduced onto CF surfaces after RE treatment. The increase in the amount of oxygen-containing groups increased the interfacial adhesion between CF and PTFE matrix, and accordingly increased the tribological properties of the composite.     

Tribological Behavior of Fluorinated and Nonfluorinated Polyimide Films

In this study a series of polyimide (PI) films were synthesized from fluorinated and nonfluorinated monomers which contained diamines and dianhydrides. The influence of fluorine-containing groups on the glass transition temperature (T _g) and tribological properties of the PI films was investigated. The wear mechanism for the different kinds of PI polymers was comparatively discussed. T _g was characterized by dynamic mechanical analysis and the tribological changes were evaluated by friction and wear tests as well as scanning electron microscopy (SEM) analysis of the worn surfaces. Fourier transform infrared (FTIR) has been used to study the structures of the PI polymers. Experimental results indicated that the fluorine groups influenced the thermal behavior (T _g) of the PI films. Nonfluorinated PI films have lower friction coefficient and wear rate compared with the fluorinated ones. It was also found that the tribological properties of the PI films were closely related with the applied load. The friction coefficients and wear rates reduced with increasing the applied load.     

Tribological behaviors of lanthanum-based phosphonate 3-aminopropyltriethoxysilane self-assembled films

Lanthanum-based thin films deposited on the phosphonate 3-aminopropyltriethoxysilane (APTES) self-assembled monolayer (SAM) were prepared on the hydroxylated glass substrate by a self-assembling process from specially formulated solution. Chemical compositions of the films and chemical state of the elements were detected by X-ray photoelectron spectrometry (XPS). The thickness of the films was determined with an ellipsometer, while the morphologies of the original and worn surfaces of the samples were analyzed by means of atomic force microscopy (AFM) and scanning electron microscopy (SEM), respectively. The tribological properties of the films sliding against GCr15 steel ball were evaluated on a UMT-2MT reciprocating friction and wear tester. As the results, the target film was obtained and reaction may have taken place between the film and the glass substrate. The tribological results show that lanthanum-based thin films are superior in reducing friction and resisting wear compared with APTES-SAM and phosphorylated APTES-SAM. SEM observation of the morphologies of worn surfaces indicates that the wear of APTES-SAM and the phosphorylated APTES-SAM is characteristic of brittle fracture and severe abrasion. Differently, slight abrasion and micro-crack dominate the wear of lanthanum-based thin films. The superior friction reduction and wear resistance of lanthanum-based thin films are attributed to the enhanced load-carrying capacity of the inorganic lanthanum particles in the lanthanum-based thin films as well as good adhesion of the films to the substrate.     

Friction and Wear Behavior of Polyamide 66/Poly(vinylidene fluoride) Blends

The tribological performance of PA66 and PVDF blends was investigated by a block‐on ring sliding friction and wear tester. The appropriate amount of PVDF can decrease the friction coefficient and improve the wear resistance of PA66. Moreover, the appropriate amount of PA66 can improve the wear resistance of PVDF. SEM analysis shows that PVDF is noncompatible with PA66, and the blend presents a two‐phase structure. A smooth worn surface is a main reason for improving the frictional and wear properties of the PA66/PVDF blend. Besides, slight debris is an important factor in improving the wear resistance of the PA66/PVDF blend. FT‐IR analysis shows that the oxidation and degradation behavior of PVDF is effectively controlled in the PA66/PVDF blends. Therefore, the blend of PA66 and PVDF is a potential polymer material for tribological applications.     

Mechanical Strength and Tribological Properties of Diglycidyl Ether of Bisphenol-A Cured by Poly(Amide-Amidic Acid) and 4,4’-Diaminodiphenylsulfone

Diglycidyl ether of bisphenol-A (DGEBA) was cured by poly(amide-amidic acid) (PAA) and a commonly used curing agent, 4,4’-diaminodiphenylsulfone (DDS), in different molar ratios. It was found that the flexural strength, tensile strength, tribological properties, and thermal stability strongly depended on the molar ratios of PAA and DDS in the mixed curing agents. The highest flexural strength was obtained when DGEBA was cured with PAA individually. The tensile strength increased with the increase of PAA content in the mixed curing agents. The DGEBA cured with PAA containing curing agents possessed lower friction coefficient than that cured with DDS individually. The wear rate greatly decreased with the PAA content increasing in the mixed curing agent. Tribological behaviors and wear mechanisms were discussed by observing the morphology of wear debris and worn surfaces of the tested samples using scanning electron microscopy (SEM).     

Investigation of Transfer Behaviors of Embedded Polytetrafluoroethylene in Different Metal Substrates

Transfer behaviors of molded polytetrafluoroethylene (PTFE) blocks embedded in metal substrates were studied using a DFPM reciprocating tribometer under designed conditions. The substrate properties markedly affected the embedded PTFE transfer behaviors. For instance, the surface friction coefficient when embedded in AISI-1045 steel had evident fluctuations even after 1000 cycles although the friction coefficient decreased with the increase of the sliding cycles. On the other hand, the friction coefficient when the PTFE was embedded in 2024Al was remarkably reduced during the first 200 cycles, reaching a low and stable state. The loads played different roles in the transfer process; a higher load was advantageous for the steel-PTFE embedded composites, but it resulted in the opposite result for the Al-PTFE embedded composites. The motion direction of the GCr15 tribometer steel ball had no remarkable effect on the transfer behaviors. The worn surface of the substrates and the steel ball were observed and analyzed using scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS). The results indicate that the efficiency of second transfer film formation on the 2024Al substrate was better than for the AISI-1045 steel. The adhesion properties of Al enhanced the mechanical transfer of PTFE during the friction process.     

Rheological Behavior of Blends of Poly(Phenylene Sulfide) with a Thermotropic Liquid Crystalline Aromatic Poly(Ether Ester)

A new type of thermotropic liquid crystalline aromatic poly(ether ester) (PEE) was prepared from 1,3-bis(4′-carboxyphenoxy)benzene, 1,4-diacetoxybenzene, and p-acetoxybenzoic acid through a melt transesterification process. The rheological behavior of blends of poly(phenylene sulfide) (PPS) with PEE was studied using a high-pressure capillary rheometer with the shear rate range of 50 s^?1 to 3000 s^?1. The results show that according to the range of shear rate, the flow curves of PEE/PPS blends can be divided into three zones: a first shear-thinning zone (n < 1, “n” represents non-Newtonian indexes), a shear-thickening zone (n > 1), and a second shear-thinning zone (n < 1), and the former two zones are more obvious with the increase of PEE content or elevated temperature. In the second shear-thinning zone, the PPS melt is close to a Newtonian fluid at high temperature and high shear rate; meanwhile the non-Newtonian behavior of the PPS melt at high temperature is enhanced with the addition of PEE. The apparent viscosity of PPS melts sharply dropped after adding PEE, especially at relatively low temperature and low shear rate. The curve of apparent viscosity vs. shear rate starts to flatten out after adding PEE, suggesting that the addition of PEE lowers the sensitivity of PPS to shear rate. As the content of PEE increases, the activation energy of the viscous flow, ΔE_η, of PPS decreases, which means that adding PEE weakens the temperature sensitivity of the apparent viscosity of the PPS melt. It can clearly be seen that the addition of PEE is beneficial to the processing of PPS.     

Tribological Properties of MACs-APS Films

Multiply-alkylated cyclopentanes (MACs) with different molecular structure were deposited on single crystal silicon wafers coated with a thin aminopropyltrimethoxylsilane (APS) film as an adhesive layer to form MACs-APS films. The thickness, wetting behavior and nano-scale morphologies of the films were characterized by means of ellipsometry, contact angle measurement, and atomic force microscopy (AFM). The friction and wear behaviors of the thin films sliding against a Si₃N₄ ball were examined on a UMT-2MT tribometer in a ball-on-disk contact mode. The worn surfaces of the MACs-APS films and the counterpart Si₃N₄ balls were investigated with a scanning electron microscope (SEM). It was found that the water contact angles on the MACs-APS film increased with the MACs alkyl chain-length. The MACs-APS film exhibited higher load-carrying capacity and better friction reduction and anti-wear behavior as compared with the APS film. This is suggested to occur because the APS acts as a strongly bonded lubricant phase and MACs as a mobile lubricant phase in the MACs-APS film. The increase of the chain-length of the alkyl substituent in the MACs compounds resulted in improved tribological properties of MACs-APS film. It is suggested that the longer alkyl chains are much more flexible and can dissipate the mechanical energy during the shearing process more easily than the short chain compounds. MACs with the longer chains have stronger chain-chain interactions and the larger MAC molecules have stronger intermolecular interactions, resulting in the good tribological properties of MACs-APS film.     

The Effect of Poly(Ethylene Succinate) on Mechanical Properties of PLLA/PES Blend Prepared by Melt-Blending

Fully biodegradable poly(L-lactide) and poly(ethylene succinate) (PLLA/PES) blends were prepared via melt-blending using PLLA and PES as reactants in a stainless steel chamber. The prepared PLLA/PES blend, as well as neat PLLA and PES, was characterized by Fourier transform infrared spectra (FTIR) and X-ray diffraction (XRD) to confirm the structure and the crystallization of PLLA in the blend. The mechanical properties of PLLA/PES blends were determined by bending and tensile tests and the effects of PES content on the mechanical properties of PLLA/PES blends were investigated. It was found that blending some amount of PES could significantly improve the elongation at break while still keeping considerably high strength and modulus. With increasing PES content, both strength and modulus gradually decreased; however the elongation at break significantly increased. SEM was used to examine the morphology of fracture surfaces of PLLA/PES blends.     

Comparison of Various Solvents for Poly(Phenylene Sulfide) Microporous Membrane Preparation via Thermally Induced Phase Separation

Six different solvents, i.e., diphenyl sulfone (DPS), diphenyl isophthalate (DPIP), benzoin (BZ), epsilon-caprolactam (CPL), hydrogenated terphenyl (HTP), and cyclohexyl pyrrolidinone (CHPN), were selected as diluents for poly(phenylene sulfide) (PPS) microporous membranes development via the thermally induced phase separation (TIPS) method. Phase separation behaviors for the various solvents were first identified through thermal analysis of their PPS solutions. Liquid-liquid separation behavior was identified for a group of solvents including DPS, DPIP, and BZ, whereas systems with the solvents CPL, HTP, and CHPN underwent solid-liquid separation during the cooling process. A newly designed casting device, which well simulated the industrial film casting process, was then used to produce films; it consisted of a side-by-side high-temperature plate and room-temperature plate. The different cooling conditions able to be produced by this casting device were found to greatly affect the TIPS process and the properties of the final membranes. The properties of PPS membranes prepared on this device from 30 wt.% binary solutions with the six solvents were investigated. The morphology of PPS membranes was also observed on the samples prepared under different cooling processes for the six solvents.     

Improvement of anti-oxidation capability and tribological property of arc ion plated Ag film by alloying with Cu

Ag-Cu alloy film was deposited by arc ion plating (AIP). Atomic oxygen (AO) irradiation experiments were conducted using a ground AO simulation facility. The structure, morphology, composition and tribological property of the Ag-Cu alloy film before and after AO irradiation were investigated and compared with Ag film using X-ray diffraction (XRD), field emission scanning electron microscope (FESEM), X-ray photoelectron spectroscope (XPS) and ball-on-disk tribometer, respectively. In depth XPS analysis clearly shows that the affected thickness of Ag-Cu alloy film was greatly reduced and the oxidation product was mainly Ag₂O, but AgO and Ag₂O in case of pure Ag film. As a result, the Ag-Cu alloy film exhibited better AO resistant behaviors, and showed a stable friction and low wear after the AO irradiation. The AO resistant behaviors of the Ag-Cu alloy film were discussed in terms of the film microstructure.     

Microtribological study of perfluoropolyether with different functional groups coated on hydrogen terminated Si

Friction and wear properties of different perfluoropolyether (PFPE) films with and without hydrogen termination on Si (Si-H) were studied using a ball-on-disk tribometer. The physical and chemical properties of the films were evaluated using contact angle measurement, atomic force microscopy and X-ray photoelectron spectroscopy. Coating of PFPEs onto bare Si has lowered the coefficient of friction (from 0.6 for Si to ∼0.05 with PFPE) and enhanced the wear durability (20,000 times) in comparison with those for bare Si which failed immediately. The introduction of hydrogen termination onto Si prior to PFPE coating has further increased the wear durability of PFPE with different functional groups several times (>5 times) under a normal load of 30 mN and a sliding speed of 0.052 m/s.     

Crystallization of poly(phenylenesulfide)/amorphous polyamide blends: DSC and microscopic studies

Poly(phenylenesulfide) (PPS) is a high-performance engineering thermoplastic with exceptional thermal and chemical resistance. The results of crystallization behavior of blends of PPS with amorphous polyamide (PA) are presented. The melting and crystallization behavior was studied using differential scanning calorimetry (DSC), and the crystalline morphology was studied using optical microscopy. The results of thermal analysis indicate that the blends exhibit composition-dependent melting point depression. Optical microscopy studies showed the uniform distribution of amorphous nylon in PPS spherulites. The presence of amorphous nylon enhanced the growth rate compared to that for the neat polymer. The observed changes in the equilibrium melting point crystallization behavior, and spherulitic growth rate are explained.     

Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si₃N₄) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.     

Microstructure and tribological properties of TiN, TiC and Ti(C, N) thin films prepared by closed-field unbalanced magnetron sputtering ion plating

TiN, TiC and Ti(C, N) films have been respectively prepared using closed-field unbalanced magnetron sputtering ion plating technology, with graphite target serving as the C supplier in an Ar-N₂ mixture gas. Bonding states and microstructure of the films are characterized by X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) in combination with transmission electron microscopy (TEM). The friction coefficients are measured by pin-on-disc test and the wear traces of deposited films are observed by optical microscope. Results show that the TiN film and Ti(C, N) film exhibit dense columnar structure while the TiC film exhibits a mixed microstructure of main nanocrystallite and little amorphous phases. The Ti(C, N) film has the highest microhardness value and the TiC film has the lowest. Because of small amount of pure carbon with sp² bonds existing in the film, the friction coefficients of Ti(C, N) and TiC multilayer films are lower than that of TiN film. In addition, the multilayer structure of films also contributes visually to decrease of friction coefficients. The TiC film has extremely low friction coefficient while the wear ratio is the highest in all of the films. The results also show that the Ti(C, N) film has excellent anti-abrasion property.     

Friction,adhesion and wear durability of an ultra-thin perfluoropolyether-coated 3-glycidoxypropyltrimethoxy silane self-assembled monolayer on a Si surface

The tribological properties, such as coefficient of friction, adhesion and wear durability of an ultra-thin (<10?nm) dual-layer film on a silicon surface were investigated. The dual-layer film was prepared by dip-coating perfluoropolyether (PFPE), a liquid polymer lubricant, as the top layer onto a 3-glycidoxypropyltrimethoxy silane self-assembled monolayer (epoxy SAM)-coated Si substrate. PFPE contains hydroxyl groups at both ends of its backbone chain, while the SAM surface contains epoxy groups, which terminate at the surface. A combination of tests involving contact angle measurements, ellipsometry, atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS) was used to study the physical and chemical properties of the film. The coefficient of friction and wear durability of the film were investigated using a ball-on-disk tribometer (4?mm diameter Si₃N₄ ball as the counterface at a nominal contact pressure of ～330?MPa). AFM was used to investigate the adhesion forces between a sharp Si₃N₄ tip and the film. This dual-layer film had a very low coefficient of friction, adhesion and wear when compared to epoxy SAM-coated Si only or bare Si surface. The reasons for the improved tribological performance are explained in terms of the lubrication characteristics of PFPE molecules, low surface energy of PFPE, covalent bonding between PFPE and epoxy SAM coupled with reduced mobile PFPE. The low adhesion forces coupled with high wear durability show that the film has applications as a wear resistant and anti-stiction film for microcomponents made from Si.