高能超声制备碳纳米管增强AZ91D复合材料的声场模拟

建立了高能超声制备碳纳米管增强AZ91D复合材料的声场计算模型, 并采用有限元方法计算了20 kHz超声直接作用下AZ91D熔体的声场分布, 熔体声场呈辐射状分布, 距离声源越远, 声压幅值越低. 采用超声作用下单一气泡变化模型描述超声作用下AZ91D 熔体中的空化效应, 通过对Rayleigh-Plesset方程的求解, 得到了不同声压作用下气泡的变化规律, 获得了声压幅值与熔体空化效应的关系, 声压幅值越大, 气泡溃灭半径阈值越小, 熔体发生空化效应越容易. 计算了固定坩埚尺寸、不同超声探头没入熔体深度情况下的声场, 得到了超声探头最优没入深度为30 mm左右. 将声场计算结果以及AZ91D熔体中空化效应的发生规律进行综合分析, 得到了超声功率对有效空化区域的影响规律, 超声功率较大时, 有效空化区域体积随超声功率近似成线性增大. 最后, 通过甘油水溶液超声处理实验, 验证了模拟计算的准确性.     

液体材料超声处理过程中声场和流场的分布规律研究

针对合金熔体等液体材料的超声处理过程,选取水作为透明模型材料,采用数值模拟计算和示踪粒子实验方法,研究了20和490 kHz两种频率超声作用下水中的声场和流场分布.结果表明,增大变幅杆半径能够提高水中声压水平,扩大空化效应的发生区域.当超声频率为20 kHz时,水中声压最大值出现在超声变幅杆下端面处,且声压沿传播距离的增大而显著减小.如果超声频率增加至490 kHz,水中的声压级相比于20 kHz时明显提高,且声压沿着超声传播方向呈现出周期性振荡特征.两种频率超声作用下水中的流场呈现相似的分布特征,且平均流速均随着变幅杆半径增大表现出先升高后降低的趋势.变幅杆半径相同时,20 kHz频率超声作用下水中的平均流速高于490 kHz频率超声.采用示踪粒子图像测速技术实时观察和测定了水中的流速分布,发现其与计算结果基本一致.     

超声搅拌磁流变抛光液的声场仿真分析

为了探究超声搅拌磁流变抛光液的制备及优化工艺,利用多物理场数值计算方法,建立了超声搅拌磁流变抛光液的声场仿真模型,并进行了频域分析。研究了不同液位深度、超声变幅杆探入深度,不同功率下磁流变抛光液的声场分布。通过测量磁流变抛光液的声场强度对声场仿真进行了验证。结果表明：随着距变幅杆距离的增加,声强逐渐减弱,高声强区域主要分布在换能器轴线附近。声强在距变幅杆20mm范围内急剧衰减,变幅杆最佳探入深度为10mm,增大功率有助于空化区域的扩大。声场仿真结果与实验测量结果基本一致,对磁流变抛光液的制备提供了数值计算基础。     

声场与电场作用下空化泡的动力学特性

以液体为工作介质, 利用空化泡的RP控制方程, 模拟分析了无量纲化的电场频率、场强的幅值以及无量纲化的声波频率、 声压幅值的变化对空化泡运动特性的影响. 结果表明: 声场和电场联合作用时, 空化泡运动处于混沌区域范围远高于两者单独作用下空化泡的混沌区域范围. 这不仅对声空化的进一步研究具有重要的理论意义, 而且对于提高和改进空化降解有机污染物的技术也具有指导意义.     

功率超声珩磨磨削区空化声场的建模与仿真研究

通过建立Φ47功率超声珩磨磨削区流体-结构耦合声场的理论模型,采用ANSYS有限元分析软件对磨削区的空化声场进行了仿真分析,得出磨削区二维、三维空化声场的分布情况和声压幅值,并利用超声波功率测量仪对磨削区的空化声场进行模拟实验测量。结果表明:在谐振频率18.6 kHz下,声场主要集中在油石的中部,二维和三维声场的声压最大值分别为1.39 MPa和1.47 MPa,与实验测得声压最大值1.3 MPa在同一个数量级,为进一步研究功率超声珩磨空化效应提供理论和实验的基础。      

声驻波场中空化泡的动力学特性

以水为工作介质, 考虑了液体的可压缩性, 研究了驻波声场中空化泡的运动特性, 模拟了驻波场中各位置处空化泡的运动状态以及相关参数对各位置处空化泡在主Bjerknes力作用下运动方向的影响. 结果表明: 驻波声场中, 空化泡的运动状态分为三个区域, 即在声压波腹附近空化泡做稳态空化, 在偏离波腹处空化泡做瞬态空化, 在声压波节附近, 空化泡在主Bjerknes 力作用下, 一直向声压波节处移动, 显示不发生空化现象; 驻波场中声压幅值增加有利于空化的发生, 但声压幅值增加到一定上限时, 压力波腹区域将排斥空化泡, 并驱赶空化泡向压力波节移动, 不利于空化现象的发生; 当声频率小于初始空化泡的共振频率时, 声频率越高, 由于主Bjerknes 力的作用将有更多的空化泡向声压波节移动, 不利于空化的发生, 尤其是驻波场液面的高度不应是声波波长的1/4; 当声频率一定时, 空化泡初始半径越大越有利于空化现象的发生, 但当空化泡的初始半径超过声频率的共振半径时, 由于主Bjerknes力的作用将有更多的空化泡向声压波节移动, 不利于空化的发生.     

超声振动珩磨作用下空化泡动力学及影响参数

为了合理利用超声振动珩磨作用下的空化效应,以磨削区单个空化泡为研究对象,考虑珩磨头合成扰动速度和珩磨压力的作用建立了磨削区空化泡的动力学模型。数值模拟了空化泡初始半径,珩磨压力,液体静压力和超声声压幅值对磨削区空化效应的影响。研究表明考虑超声振动珩磨作用时,空化泡膨胀的幅值会受到抑制,其溃灭时间也会缩短,而且较容易出现稳态空化。珩磨压力和液体静压力对磨削区空化主要起抑制作用,超声波声压幅值在一定范围内能够促进磨削区空化效果的提升。本文的研究为进一步理解超声振动珩磨的空化机理提供了理论支持。     

超声空化现象影响因素的实验研究

超声空化在许多不同的学科和工业生产中有着广泛的应用。超声空化的应用与声场的分布及空化的机理密切相关,精准地反映空化场和空化机理是超声空化技术实际应用的关键。该文通过分析采集的声信号和金属箔膜空蚀法对空化区域随液位发生变化的现象进行研究,并利用Matlab对金属箔膜空蚀程度量化。实验发现,超声波会在液面与实验箱体底部形成驻波场。在某一液体温度下,随着液位高度的变化,超声空化现象的出现具有周期性。并且,在同一液位下,当超声功率改变时,空化区域强度分布情况随之改变。小功率时各空化区域空化强度分布均匀,当功率增大到一定时,会出现空化屏蔽现象。该研究为超声清洗设备的改良提供了借鉴,对进一步认识和利用超声空化效应具有重要意义。     

弱酸试纸法测量功率超声珩磨空化声场的研究*

为了简便、直观地测量功率超声珩磨磨削区的空化声场强度及分布情况,提出了利用弱酸PH试纸测量磨削区空化声场的方法。利用超声空化效应产生的弱酸空化泡在PH试纸表面溃灭后,形成深浅和分布不同的变色区域,间接地表征油石表面空化声场的强弱和分布规律。通过对比不同超声频率、测试距离和时间,得出了最佳测试距离和时间。结果表明,当超声频率为18.6 kHz,距离为10 mm时,测得油石表面的空化声场强度和分布最佳。该方法可形象地评价功率超声珩磨磨削区空化声场的强度和分布情况,具有一定的实际应用价值。     

声场中双空化泡的运动特性

空化泡的运动特性是声场作用下的动力学行为,受空化泡初始半径,声压幅值,驱动声压频率,液体特性等众多因素的影响,是个复杂工程。本文从双空化泡运动方程出发,考虑到液体粘滞系数、空化泡辐射阻尼项的影响,研究了不同初始半径、驱动声压频率、驱动声压幅值、液体粘滞系数下空化泡泡壁的运动情况,研究结果表明不同初始半径、外界驱动声压频率、驱动声压幅值、液体粘滞系数均会对空化泡的膨胀比和空化泡的溃灭时间有一定影响。     

Influence of mixing and ultrasound frequency on antisolvent crystallisation of sodium chloride

Ultrasound is known to promote nucleation of crystals and produce a narrower size distribution in a controlled and reproducible manner for the crystallisation process. Although there are various theories that suggest cavitation bubbles are responsible for sonocrystallisation, most studies use power ultrasonic horns that generate both intense shear and cavitation and this can mask the role that cavitation bubbles play. High frequency ultrasound from a plate transducer can be used to examine the effect of cavitation bubbles without the intense shear effect. This study reports the crystal size and morphology with various mixing speeds and ultrasound frequencies. The results show high frequency ultrasound produced sodium chloride crystals of similar size distribution as an ultrasonic horn. In addition, ultrasound generated sodium chloride crystals having a more symmetrical cubic structure compared to crystals produced by a high shear mixer.     

Studies of a novel sensor for assessing the spatial distribution of cavitation activity within ultrasonic cleaning vessels

This paper describes investigations of the spatial distribution of cavitation activity generated within an ultrasonic cleaning vessel, undertaken using a novel cavitation sensor concept. The new sensor monitors high frequency acoustic emissions (>1 MHz) generated by micron-sized bubbles driven into acoustic cavitation by the applied acoustic field. Novel design features of the sensor, including its hollow, cylindrical shape, provide the sensor with spatial resolution, enabling it to associate the megahertz acoustic emissions produced by the cavitating bubbles with specific regions of space within the vessel. The performance of the new sensor has been tested using a 40 kHz ultrasonic cleaner employing four transducers and operating at a nominal electrical power of 140 W under controlled conditions. The results demonstrate the ability of the sensors to identify 'hot-spots' and 'cold-spots' in cavitation activity within the vessel, and show good qualitative agreement with an assessment of the spatial distribution of cavitation determined through erosion monitoring of thin sheets of aluminium foil. The implications of the studies for the development of reliable methods of quantifying the performance of cleaning vessels are discussed in detail.     

Realization of cavitation fields based on the acoustic resonance modes in an immersion-type sonochemical reactor

Different modes of cavitation zones in an immersion-type sonochemical reactor have been realized based on the concept of acoustic resonance fields. The reactor contains three main components, namely a Langevin-type piezoelectric transducer (20 kHz), a metal horn, and a circular cylindrical sonicated cell filled with tap water. In order to diminish the generation of cavitation bubbles near the horn-tip, an enlarged cone-shaped horn is designed to reduce the ultrasonic intensity at the irradiating surface and to get better distribution of energy in the sonicated cell. It is demonstrated both numerically and experimentally that the cell geometry and the horn position have prominent effects on the pressure distribution of the ultrasound in the cell. With appropriate choices of these parameters, the whole reactor works at a resonant state. Several acoustic resonance modes observed in the simulation are realized experimentally to generate a large volume of cavitation zones using a very low ultrasonic power.     

Effect of ultrasonic frequency and surfactant addition on microcapsule destruction

In a previous study, we found that cavitation bubbles cause the ultrasonic destruction of microcapsules containing oil in a shell made of melamine resin. The cavitation bubbles can be smaller or larger than the resonance size; smaller bubbles cause Rayleigh contraction, whereas larger bubbles are not involved in the sonochemical reaction. The activity in and around the bubble (e.g., shear stress, shock wave, microjet, sonochemical reaction, and sonoluminescence) varies substantially depending on the bubble size. In this study, we investigated the mechanism of the ultrasonic destruction of microcapsules by examining the correlations between frequency and microcapsule destruction rate and between microcapsule size and cavitation bubble size. We evaluated the bubbles using multibubble sonoluminescence and the bubble size was changed by adding a surfactant to the microcapsule suspension. The microcapsule destruction was frequency dependent. The main cause of microcapsule destruction was identified as mechanical resonance, although the relationship between bubble size and microcapsule size suggested that bubbles smaller than or equal to the microcapsule size may also destroy microcapsules by applying shear stress locally.     

Designing and characterizing a multi-stepped ultrasonic horn for enhanced sonochemical performance

The commonly used ultrasonic horn generates localized cavitation below its converging tip resulting in a dense bubble cloud near the tip and limiting diffusion of reactive components into the bubble cloud or reactive radicals out of the bubble cloud. To improve contact between reactive components, a novel ultrasonic horn design was developed based on the principles of the dynamic wave equation. The horn, driven at 20 kHz, has a multi-stepped design with a cone-shaped tip increasing the energy-emitting surface areas and creating multiple reactive zones. Through different physical and chemical experiments, performance of the horn was compared to a typical horn driven at 20 kHz. Hydrophone measurements showed high acoustic pressure areas around the horn neck and tip. Sonochemiluminescence experiments verified multiple cavitation zones consistent with hydrophone readings. Calorimetry and dosimetry results demonstrated a higher energy efficiency (31.3%) and a larger hydroxyl radical formation rate constant (0.36 μM min⁻¹) compared to typical horns. In addition, the new horn degraded naphthalene faster than the typical horn tested. The characterization results demonstrate that the multi-stepped horn configuration has the potential to improve the performance of ultrasound as an advanced oxidation technology by increasing the cavitation zone in the solution.     

TiO2 treatment using ultrasonication for bubble cavitation generation and efficiency assessment of a dye-sensitized solar cell

In this study, the impacts of different ultrasonic treatments on TiO₂ particles were determined and they were used to manufacture the photoelectrodes of a dye-sensitized solar cell (DSSC). Two methods were used to prepare TiO₂ particles directly sonicated by an ultrasonic horn, and TiO₂ treated indirectly by an ultrasonic cleaner. TEM, XPS analysis was confirmed that cavitation bubbles generated during ultrasonication resulted in defects on the surface of TiO₂ particles, and the defect induced surface activation. To understand the effect of TiO₂ surface activation on energy conversion efficiency of DSSC, ultrasonic horn DSSC and ultrasonic cleaner DSSC were prepared. The UV–vis analysis exhibited that the ultrasonic horn DSSC possessed higher dye adsorption when compared to the ultrasonic cleaner DSSC, and the EIS analysis confirmed that the electron mobility was greatly increased in the ultrasonic horn DSSC. The energy conversion efficiency of the ultrasonic horn DSSC was measured to be 3.35%, which is about 45% increase in comparison to that of the non-ultrasonic treated DSSC (2.35%). In addition to this regard, recombination resistance of ultrasonic horn DSSC was calculated to be 450 Ω·cm², increasing more than two times compared to the non-ultrasonic treated DSSC (200 Ω·cm²). Taken together, these ultrasonic treatments significantly improved the energy conversion efficiency of DSSC, which was not tried in DSSC-related research, and might lead us to develop more efficient practical route in the manufacturing of DSSC.     

Study of ultrasonic cavitation during extraction of the peanut oil at varying frequencies

The ultrasonic extraction of oils is a typical physical processing technology. The extraction process was monitored from the standpoint of the oil quality and efficiency of oil extraction. In this study, the ultrasonic cavitation fields were measured by polyvinylidene fluoride (PVDF) sensor. Waveform of ultrasonic cavitation fields was gained and analyzed. The extraction yield and oxidation properties were compared. The relationship between the fields and cavitation oxidation was established. Numerical calculation of oscillation cycle was done for the cavitation bubbles. Results showed that the resonance frequency, f_r, of the oil extraction was 40 kHz. At f_r, the voltage amplitude was the highest; the time was the shortest as reaching the amplitude of the waveform. Accordingly, the cavitation effect worked most rapidly, resulting in the strongest cavitation intensity. The extraction yield and oxidation properties were closely related to the cavitation effect. It controlled the cavitation oxidation effectively from the viewpoint of chemical and physical aspects.     

超声空化及其声流结构实验研究*

超声空化及其声流效应在医学、化工和能源等领域得到广泛应用。本文采用高速摄像和粒子图像测速系统分别研究了超声场下的空化形态和声流场结构的时空演化规律。实验研究了50W,100W,200W和250W等四种不同输入功率对18kHz的超声变幅杆附近空化及其声流场的影响。研究结果表明：（1）在变幅杆下端面处观察到由大量空化气泡均匀分布组成的倒置锥形空泡结构,并且锥形空泡结构为稳态流动结构。（2）在超声变幅杆附近产生了两种不同的声流形式,第一种是变幅杆底端的射流型声流,第二种是变幅杆两侧的回旋流。此外,通过研究空泡与声流场中最大速度点之间的空间对应关系,发现声流是因为空泡流动带动而产生的。（3）空间位置和输入功率能显著影响射流型声流的流场结构,但是对回旋流的影响十分微弱。     

MnO2/CeO2 for catalytic ultrasonic degradation of methyl orange

Catalytic ultrasonic degradation of aqueous methyl orange was studied in this paper. Heterogeneous catalyst MnO₂/CeO₂ was prepared by impregnation of manganese oxide on cerium oxide. Morphology and specific surface area of MnO₂/CeO₂ catalyst were characterized and its composition was determined. Results showed big differences between fresh and used catalyst. The removal efficiency of methyl orange by MnO₂/CeO₂ catalytic ultrasonic process was investigated. Results showed that ultrasonic process could remove 3.5% of methyl orange while catalytic ultrasonic process could remove 85% of methyl orange in 10 min. The effects of free radical scavengers were studied to determine the role of hydroxyl free radical in catalytic ultrasonic process. Results showed that methyl orange degradation efficiency declined after adding free radical scavengers, illustrating that hydroxyl free radical played an important role in degrading methyl orange. Theoretic analysis showed that the resonance size of cavitation bubbles was comparable with the size of catalyst particles. Thus, catalyst particles might act as cavitation nucleus and enhance ultrasonic cavitation effects. Measurement of H₂O₂ concentration in catalytic ultrasonic process confirmed this hypothesis. Effects of pre-adsorption on catalytic ultrasonic process were examined. Pre-adsorption significantly improved methyl orange removal. The potential explanation was that methyl orange molecules adsorbed on catalysts could enter cavitation bubbles and undergo stronger cavitation.