Studies on two-phase co-current air/non-Newtonian shear-thinning fluid flows in inclined smooth pipes

In this work, co-current flow characteristics of air/non-Newtonian liquid systems in inclined smooth pipes are studied experimentally and theoretically using transparent tubes of 20, 40 and 60 mm in diameter. Each tube includes two 10 m long pipe branches connected by a U-bend that is capable of being inclined to any angle, from a completely horizontal to a fully vertical position. The flow rate of each phase is varied over a wide range. The studied flow phenomena are bubbly flow, stratified flow, plug flow, slug flow, churn flow and annular flow. These are observed and recorded by a high-speed camera over a wide range of operating conditions. The effects of the liquid phase properties, the inclination angle and the pipe diameter on two-phase flow characteristics are systematically studied. The Heywood–Charles model for horizontal flow was modified to accommodate stratified flow in inclined pipes, taking into account the average void fraction and pressure drop of the mixture flow of a gas/non-Newtonian liquid. The pressure drop gradient model of Taitel and Barnea for a gas/Newtonian liquid slug flow was extended to include liquids possessing shear-thinning flow behaviour in inclined pipes. The comparison of the predicted values with the experimental data shows that the models presented here provide a reasonable estimate of the average void fraction and the corresponding pressure drop for the mixture flow of a gas/non-Newtonian liquid.     

Electroviscous effects in steady fully developed flow of a power-law liquid through a cylindrical microchannel

Electroviscous effects in steady, fully developed, pressure-driven flow of power-law liquids through a uniform cylindrical microchannel have been investigated numerically by solving the Poisson–Boltzmann and the momentum equations using a finite difference method. The pipe wall is considered to have uniform surface charge density and the liquid is assumed to be a symmetric 1:1 electrolyte solution. Electroviscous resistance reduces the velocity adjacent to the wall, relative to the velocity on the axis. The effect is shown to be greater when the liquid is shear-thinning, and less when it is shear-thickening, than it is for Newtonian flow. For overlapping electrical double layers and elevated surface charge density, the electroviscous reduction in the near-wall velocity can form an almost stationary (zero shear) layer there when the liquid is shear-thinning. In that case, the liquid behaves approximately as if it is flowing through a channel of reduced diameter. The induced axial electrical field shows only a weak dependence on the power-law index with the dependence being greatest for shear-thinning liquids. This field exhibits a local maximum as surface charge density increases from zero, even though the corresponding electrokinetic resistance increases monotonically. The magnitude of the electroviscous effect on the apparent viscosity, as measured by the ratio of the apparent and physical consistency indices, decreases monotonically as the power-law index increases. Thus, overall, the electroviscous effect is stronger in shear-thinning, and weaker in shear-thickening liquids, than it is when the liquid is Newtonian.     

Newtonian and Power-Law fluid flow in a T-junction of rectangular ducts

The aim of the present study is the numerical investigation of the shear-thinning and shear-thickening effects of flow in a T-junction of rectangular ducts. The employed CFD code incorporates the SIMPLE scheme in conjunction with the finite volume method with collocated arrangement of variables. The code enables multi-block computations in domains with multiple apertures, thus coping with the two-block, two-outlet layout of the current 3D computational domain. The shear-thinning and shear-thickening behaviours of the flow are covered by changing the index n of the Power-Law model within a range from 0.20 to 1.25, and the subsequent effects are investigated by means of different flow parameters namely the Reynolds (Re) number and the boundary conditions at the outlets. Results exhibit the extent of the effect of the Re number on the velocity profiles at different positions in the domain for both Newtonian and non-Newtonian cases. Similarly, the trend of the effect of shear-thinning and shear-thickening behaviours on the flow rate ratio between inlet and outlets, in the case of equal pressure imposed on outlets, is shown.     

Squeezing a viscoelastic liquid from a wedge: an exact solution

The paper reports an exact solution for the squeezing flow from a wedge of a general viscoelastic liquid. To obtain numerical values for the field variables, a network model that allows stress overshoot and shear-thinning in the start-up of a shear flow is adopted. It is found that both these features are important in this transient flow; stress overshoot is responsible for a stiffer response of the fluid (compared to the inelastic case) at moderate time —at large time, shear-thinning dominates and the fluid behaves like an inelastic fluid. On the other hand, the Oldroyd-B fluid always predicts a softer response than the Newtonian one. Furthermore, there is a limiting Weissenberg number above which one component of the stresses of the Oldroyd-B fluid increases unboundedly with time. This limiting Weissenberg number is approximately $\text{sol2}\text{3}$.     

Temporal analysis of breakup for a power law liquid jet in a swirling gas

The breakup mechanism and instability of a power law liquid jet are investigated in this study. The power law model is used to account for the non-Newtonian behavior of the liquid fluid. A new theoretical model is established to explain the breakup of a power law liquid jet with axisymmetric and asymmetric disturbances, which moves in a swirling gas. The corresponding dispersion relation is derived by a linear approximation, and it is applicable for both shear-thinning and shear-thickening liquid jets. Analysis results are calculated based on the temporal mode. The analysis includes the effects of the generalized Reynolds number, the Weber number, the power law exponent, and the air swirl strength on the breakup of the jet. Results show that the shear-thickening liquid jet is more unstable than its Newtonian and shear-thinning counterparts when the effect of the air swirl is taken into account. The axisymmetric mode can be the dominant mode on the power law jet breakup when the air swirl strength is strong enough, while the non-axisymmetric mode is the domination on the instability of the power liquid jet with a high We and a low Re _n . It is also found that the air swirl is a stabilizing factor on the breakup of the power law liquid jet. Furthermore, the instability characteristics are different for different power law exponents. The amplitude of the power law liquid jet surface on the temporal mode is also discussed under different air swirl strengths.     

Further contributions on the flow past a stationary and confined cylinder: Creeping and slowly moving flow of Power law fluids

The steady flow of generalized Newtonian fluid around a stationary cylinder placed between two parallel plates was studied numerically. Finite volume method was applied to solve the momentum equations along with the continuity equation and the Power law rheological model within the laminar flow regime for a range of the Reynolds number Re and the Power law index n values. The values of the Reynolds number, based on physical and rheological properties, cylinder radius and bulk velocity, were varied between 0.0001≤Re≤10, while the Power law index values mapped the 0.50≤n≤1.50 range, allowing for the investigation of both shear-thinning and shear-thickening effects at the creeping as well as slowly moving fluid flow conditions. We report accurate results of a systematic study with a focus on the most important characteristics of fluid flow past circular cylinder. It is shown that for the creeping flow regime there exist finite sized redevelopment length, drag and loss coefficient. Last but not least, the present numerical results indicate that the shear-thinning viscous behaviour decreases the onset of flow separation.     

Two-dimensional unsteady laminar flow of a power law fluid across a square cylinder

The two-dimensional and unsteady free stream flow of power law fluids past a long square cylinder has been investigated numerically in the range of conditions 60≤Re≤160 and 0.5≤n≤2.0. Over this range of Reynolds numbers, the flow is periodic in time. A semi-explicit finite volume method has been used on a non-uniform collocated grid arrangement to solve the governing equations. The global quantities such as drag coefficients, Strouhal number and the detailed kinematic variables like stream function, vorticity and so on, have been obtained for the above range of conditions. While, over this range of Reynolds number, the flow is known to be periodic in time for Newtonian fluids, a pseudo-periodic flow regime displaying more than one dominant frequency in the lift is observed for shear-thinning fluids. This seems to occur at Reynolds numbers of 120 and 140 for n=0.5 and 0.6, respectively. Broadly speaking, the smaller the value of the power law index, lower is the Reynolds number of the onset of the pseudo-periodic regime. This work is concerned only with the fully periodic regime and, therefore, the range of Reynolds numbers studied varies with the value of the power law index. Not withstanding this aspect, in particular here, the effects of Reynolds number and of the power law index have been elucidated in the unsteady laminar flow regime. The leading edge separation in shear-thinning fluids produces an increase in drag values with the increasing Reynolds number, while shear-thickening fluid behaviour delays this separation and shows the lowering of the drag coefficient with the Reynolds number. Also, the preliminary results suggest the transition from the steady to unsteady flow conditions to occur at lower Reynolds numbers in shear-thinning fluids than that in Newtonian fluids.     

Dynamics of a Taylor bubble in steady and pulsatile co-current flow of Newtonian and shear-thinning liquids in a vertical tube

A computational analysis is carried out to ascertain the effects of steady and pulsatile co-current flow, on the dynamics of an air bubble rising in a vertical tube containing water or a solution of Carboxymethylcellulose (CMC) in water. The mass fraction (m_f) of CMC in the solution is varied in the range 0.1% ⩽ m_f ⩽ 1% to accommodate zero-shear dynamic viscosities in the range 0.009–2.99 Pa-s. It was found that the transient and time-averaged velocities of Taylor bubbles are independent of the bubble size under both steady as well as pulsatile co-current flows. The lengths of the Taylor bubbles under the Newtonian conditions are found to be consistently greater than the corresponding shear-thinning non-Newtonian conditions for any given zero-shear dynamic viscosity of the liquid. In contrast to observations in stagnant liquid columns, an increase in the dynamic viscosity of the liquid (under Newtonian conditions) results in a concomitant increase in the bubble velocity, for any given co-current liquid velocity. In shear-thinning liquids, the change in the bubble velocity with an increase in m_f is found to be relatively greater at higher co-current liquid velocities. During pulsatile shear-thinning flows, distinct ripples are observed to occur on the bubble surface at higher values of m_f, the locations of which remain stationary with reference to the tube for any given pulsatile flow frequency, while the bubble propagated upwards. In such a pulsatile shear-thinning flow, a localised increase in dynamic viscosity is accompanied near each ripple, which results in a localised re-circulation region inside the bubble, unlike a single re-circulation region that occurs in Newtonian liquids, or shear-thinning liquids with low values of m_f. It is also seen that as compared to frequency, the amplitude of pulsatile flow has a greater influence on the oscillating characteristics of the rising Taylor bubble. The amplitude of oscillation in the bubble velocity increases with an increase in the CMC mass fraction, for any given value of pulsatile flow amplitude.     

Flow pattern transition for gas-liquid flow in horizontal and inclined pipes. Comparison of experimental data with theory

Experimental measurements of flow patterns for gas-liquid flow in inclined pipes are reported. The results compare well with a recently published theory for the prediction of flow patterns in horizontal and inclined pipes (Taitel & Dukler 1976).     

Turbulent flow of Newtonian and shear-thinning liquids through a sudden axisymmetric expansion

 Measurements are reported for the turbulent flow through a sudden expansion of a moderately elastic shear-thinning liquid and also for two Newtonian liquids. The differences in the mean velocity fields for the two fluid types are relatively small, including the length of the recirculation region which is essentially unaffected by the fluid rheology. Although turbulent kinetic energy levels for the non-Newtonian fluids are always lower than for the Newtonian fluids, no significant difference is found in the relative contributions to the turbulent kinetic energy of the axial, radial and tangential normal stresses. Since the vorticity thicknesses are much the same for all flows, viscoelasticity appears to be responsible for the reduced levels of turbulent kinetic energy for the non-Newtonian fluids. Received: 6 November 1998/Accepted: 27 January 1999     

Effect of variable slip boundary conditions on flows of pressure driven non-Newtonian fluids

In microfluidic devices it has been suggested a scheme for enhancing the mixing of two fluids is to use patterned, slip boundary conditions. This has been shown to induce significant transverse flow for Newtonian fluids [S.C. Hendy, M. Jasperse, J. Burnell, Effect of patterned slip on micro- and nanofluidic flows, Phys. Rev. E 72 (2005) 016303]. Here we study the effect of patterned slip on non-Newtonian fluids. Using a power-law model it is shown for shear-thickening fluids patterned slip can induce significant transverse flows comparable in size to those produced for Newtonian fluids. However, for shear-thinning fluids this transverse flow is suppressed. We predict a convenient way to increase the transverse flow for shear-thinning fluids is to use a patterned slip boundary condition coupled to a sinusoidally time-varying pressure gradient. This system is studied using a simple linearized White–Metzner model which has a power-law viscosity function [R.B. Bird, R.C. Armstrong, O. Hassager, Dynamics of Polymeric Liquids, Volume 1: Fluid Mechanics, John Wiley & Sons, New York, 1987]. In this case it is shown the two variations combine to produce transverse flow, which can be increased by increasing the frequency of the sinusoidal time-dependent fluctuation.     

Dynamic scaling of unsteady shear-thinning non-Newtonian fluid flows in a large-scale model of a distal anastomosis

Dimensional analysis has been applied to an unsteady pulsatile flow of a shear-thinning power-law non-Newtonian liquid. An experiment was then designed in which both Newtonian and non-Newtonian liquids were used to model blood flow through a large-scale (38.5 mm dia.), simplified, rigid arterial junction (a distal anastomosis of a femorodistal bypass). The flow field within the junction was obtained by Particle Imaging Velocimetry and near-wall velocities were used to calculate the wall shear stresses. Dimensionless wall shear stresses were obtained at different points in the cardiac cycle for two different but dynamically similar non-Newtonian fluids; the good agreement between the measured dimensionless wall shear stresses confirm the validity of the dimensional analysis. However, blood exhibits a constant viscosity at high-shear rates and to obtain complete dynamic similarity between large-scale experiments and life-scale flows, the high-shear viscosity also needs to be included in the analysis. How this might be done is discussed in the paper.     

Flow and heat transfer characteristics of drag reducing surfactant solution in a helically coiled pipe

The reduction characteristic of turbulent drag and heat transfer of drag reduction surfactant solution flowing in a helically coiled pipe were experimentally investigated. The drag reduction surfactant used in the present study was the amine oxide type nonionic surfactant of oleyldihydroxyethylamineoxide (ODEAO, C₂₂H₄₅NO₃=371). The zwitterion surfactant of cetyldimethylaminoaciticacidbetaine (CDMB, C₂₀H₄₁NO₂=327) was added by 10% to the ODEAO solution in order to avoid the chemical degradation of ODEAO by ionic impurities in a test tape water. The experiments of flow drag and heat transfer reduction were carried out in the helically coiled pipe of coil to pipe diameter ratio of 37.5 and the helically coiled pipe length to pipe diameter of 1180.5 (pipe diameter of 14.4 mm) at various concentrations, temperatures and flow velocities of the ODEAO surfactant solution. The ODEAO solution showed a non-Newtonian behavior at high concentration of the ODEAO. From the experimental results, it was observed that the friction factor of the ODEAO surfactant solution flowing through the coiled pipe was decreased to a great extent in comparison with water as a Newtonian fluid in the turbulent flow region. Heat transfer measurements for water and the ODEAO solution were performed in both laminar and turbulent flow regions under the uniform heat flux boundary condition. The heat transfer coefficients for the ODEAO solution flow were the same as water flow in the laminar region. On the other hand, heat transfer reduction of the ODEAO solution flow was remarkedly reduced as compared with that of the water flow in the turbulent flow region.     

Creeping flow through cubic arrays of spherical bubbles

We consider creeping flow through a cubic array of identical spherical bubbles and compute the drag force exerted on a representative bubble in the array using a method originally employed by Hasimoto (1959) and recently modified by Sangani & Acrivos (1982). In addition to deriving analytic expressions for the drag to $\text{0(c}{}^2\text{)}$, we present numerical results for the complete range of bubble volume fractions $\text{c}$ for the three cubic arrays.     

Phase split of nitrogen/non-Newtonian fluid two-phase flow at a micro-T-junction

An experimental investigation has been undertaken to understand the phase split of nitrogen gas/non-Newtonian liquid two-phase flow passing through a 0.5 mm T-junction that oriented horizontally. Four different liquids, including water and aqueous solutions of carboxymethyl cellulose (CMC) with different mass concentrations of 0.1, 0.2 and 0.3 wt%, were employed. Rheology experiments showed that different from water, CMC solutions in this study are pseudoplastic non-Newtonian fluid whose viscosity decreases with increasing the shear rate. The inlet flow patterns were observed to be slug flow, slug–annular flow and annular flow. The fraction of liquid taken off at the side arm for nitrogen gas/non-Newtonian liquid systems is found to be higher than that for nitrogen gas/Newtonian liquid systems in all inlet flow patterns. In addition, with increasing the pseudoplasticity of the liquid phase, the side arm liquid taken off increases, but the increasing degree varies with each flow pattern. For annular flow, the increasing degree is much greater than those for slug and slug–annular flows.     

A critical re-appraisal of the jet-thrust technique for normal stresses,with particular reference to axial velocity and stress rearrangement at the exit plane

It is shown that the thrust, T, exerted by a jet on the tube from which it flows, and the corresponding die-swell ratio, D, are closely related and dependent on the axial velocity and stress profiles at the exit plane. Velocity-profile data, calculated by Tanner using a finite element method, have been used to demonstrate that for a Newtonian liquid the reduction in measured thrust from the expected value arises from a re-arranged, non-parabolic axial velocity profile and the related re-arranged non-zero axial stress profile at the exit plane. The axial stress re-arrangement is the major effect.Using the correction-curve thus derived to determine the normal stresses, ν₁ + $\text{1}\text{2}$ν₂ aqueous and non-aqueous polymer solutions gives values that are higher than the “correct” results by a significant, substantial amount. The difference is not due to neglect of the second normal stress difference, ν₂, nor to the neglect of the wall pressure at the exit plane, which is shown experimentally to be very small. It is suggested that the difference, which is a function only of the shear stress (or rate of shear) at the wall, may arise from a difference in the stress profile associated with the velocity re-arrangement at the exit between Newtonian liquids and elasticoviscous liquids for which the extensional viscosity may be high.     

Non-Newtonian deterministic lateral displacement separator: theory and simulations

Deterministic lateral displacement devices have been proved to be an efficient way to perform continuous particle separation in microfluidic applications (Huang et al. Science 304:987–990, 2004). On the basis of their size, particles traveling through an array of obstacles follow different paths and can be separated in outflow. One limitation of such a technique is that each device works for a specific critical size to achieve particle separation, and a new device with different geometrical properties needs to be fabricated, as the dimensions of the particles to be separated change. In this work, we demonstrate the possibility to tune the critical particle size in a deterministic lateral displacement device by using non-Newtonian fluids as suspending liquid. The analysis is carried out by extending the theory developed for a Newtonian constitutive law (Inglis et al. Lab Chip 6:655–658, 2006) to account for fluid shear-thinning. 3-D finite element simulations are performed to compute the dynamics of a spherical particle flowing through the deterministic ratchet. The results show that fluid shear-thinning, by altering the flow field between the obstacles, contributes to decrease the critical particle diameter as compared to the Newtonian case. Numerical simulations demonstrate that tunability of the critical separation size can be achieved by using the flow rate as control parameter. A design formula, relating the separation diameter to the fluid rheology and the relevant geometrical parameters of the device, is derived. Such a formula, originally developed for a power-law model, is proved to work for non-Newtonian liquids with a general viscosity trend.     

Laminar,transitional and turbulent annular flow of drag-reducing polymer solutions

Mean and rms axial velocity-profile data obtained using laser Doppler anemometry are presented together with pressure-drop data for the flow through a concentric annulus (radius ratio κ = 0.506) of a Newtonian (a glycerine–water mixture) and non-Newtonian fluids—a semi-rigid shear-thinning polymer (a xanthan gum) and a polymer known to exhibit a yield stress (carbopol). A wider range of Reynolds numbers for the transitional flow regime is observed for the more shear-thinning fluids. In marked contrast to the Newtonian fluid, the higher shear stress on the inner wall compared to the outer wall does not lead to earlier transition for the non-Newtonian fluids where more turbulent activity is observed in the outer wall region. The mean axial velocity profiles show a slight shift (～5%) of the location of the maximum velocity towards the outer pipe wall within the transitional regime only for the Newtonian fluid.     

New contributions on laminar flow of inelastic non-Newtonian fluid in the two-dimensional symmetric expansion: Creeping and slowly moving flow conditions

The steady flow of generalized Newtonian fluid in a two-dimensional 1:3 sudden expansion was studied numerically. Finite volume method was applied to solve the momentum equations along with the continuity equation and the Power law rheological model within the laminar flow regime for a range of Reynolds number and Power law index values. The values of generalized Reynolds number, based on physical and rheological properties, upstream channel height and bulk velocity, were varied between 0.0001 ≤ Re_gen ≤ 10, while the Power law index values mapped the 0.60 ≤ n ≤ 1.40 range, allowing for the investigation of both shear-thinning and shear-thickening effects at creeping as well as slowly moving fluid flow conditions. We report accurate results of a systematic study with a focus on most important characteristics of recirculating fluid flow in the downstream section of sudden expansion geometry. It is shown that for the creeping flow regime there exist finite sized redevelopment length, extra pressure drop (Couette correction) and recirculation zones (also called as Moffatt vortices) that are influenced by the non-Newtonian viscous behaviour.     

A model for film-forming with Newtonian and shear-thinning fluids

The formation of a thin film by (i) the slow penetration of a gas bubble into a liquid filled tube, (ii) the withdrawal of a planar substrate from a liquid filled gap, is investigated theoretically for the cases of both Newtonian and shear-thinning liquids; the latter conforming to either a power–law or Ellis model. Formulated as a boundary value problem underpinned by lubrication theory, the analysis gives rise to a system of ordinary differential equations which are solved numerically subject to appropriate boundary conditions. For Newtonian liquids comparison of the predicted residual film thickness for a wide range of capillary number, Ca  (10⁻⁴, 10), is made with others obtained using existing expressions, including the classical one of Bretherton, in the region of parameter space over which they apply. In the case of (i), prediction of the behaviour of the residual fluid fraction and gap-to-film thickness ratio, for a Newtonian liquid and one that is shear-thinning and modelled via a power–law, is found to be in particularly good agreement with experimental data for Ca < 0.2. For (ii), both shear-thinning models are utilized and contour plots of residual film thickness generated as a function of Ca and the defining parameters characteristic of each model.