Fabrication of Hollow or Macroporous Silica Particles by Spray Drying of Colloidal Dispersion

In this study, hollow silica particles were fabricated by atomizing the dispersion of silica nanocolloids synthesized by modified Stober method and self-organization of the particles by spray drying technique. Rapid evaporation of the droplet containing the silica nanoparticles resulted in the formation of hollow microparticles at high evaporation temperature due to hydrodynamic instability of the droplet. Similar strategy was adopted for the fabrication of macroporous silica particles by the sol spray drying of the hetero-colloidal dispersion of polystyrene nanospheres and commercial silica nanoparticles. The morphologies of the porous particles were observed by scanning electron microscope with varying drying temperature. As a demonstrative purpose, the results using emulsion droplets as confining geometry was compared with the porous particles obtained from spray dryer. Collectively, spray drying was found to be more efficient manner to prepare the porous materials with continuous way in the view of production efficiency and time.     

PBD/PDMS共混物分散相的聚并捕获行为

借助显微-剪切装置在线研究了低速剪切场下SiO2纳米粒子含量、分散相聚丁二烯(PBD)浓度和剪切速率对PBD/聚二甲基硅氧烷(PDMS)不相容体系中聚并捕获行为的影响.结果表明,聚并捕获所形成的液滴尺寸与形状规整度由粒子含量、分散相浓度和剪切速率等因素共同决定.在较低的SiO2纳米粒子含量或较高的分散相浓度下,PBD液滴在低剪切场下发生聚并捕获,形成尺寸较大、形状不规则的液滴.增加SiO2纳米粒子含量或减小分散相浓度,能够减小分散相的尺寸并提高分散相的规整度.增加剪切速率能有效地减小分散相的尺寸并提高分散相的规整度.     

SiO2纳米颗粒与聚氧乙烯对Pickering乳液的协同稳定作用简

研究了聚氧乙烯(PEO)与SiO2纳米颗粒对水/二甲苯体系Pickering乳液的协同稳定作用. 实验发现,PEO的存在减小了乳液液滴的平均直径,抑制了乳液的相反转,有效阻止了乳液的熟化,使乳液具有更好的稳定性. 进一步对纳米颗粒膜的流变性质进行研究,结果表明,PEO高分子促进了纳米颗粒形成更大尺寸的聚集结构,提高了其在界面上的吸附性,增强了颗粒膜的力学性能,在较小颗粒用量条件下使得Gibbs稳定性判据得到满足.     

Novel, Spongelike Ruthenium Particles of Controllable Size Stabilized Only by Organic Solvents

Soluble ruthenium nanoparticles of uniform size (see picture) with a porous spongelike structure were obtained by the reaction of [Ru(C(8)H(10))(C(8)H(12))] with H(2) in methanol or THF/methanol. The particle size can be controlled in the range 15-100 nm by varying the MeOH/THF ratio. The particles catalyze benzene hydrogenation without modification of their size or structure. Their formation is proposed to occur in the droplets of a nanosized emulsion, which act as nanoreactors.     

SiO2纳米粒子对受限流场下聚异丁烯/聚二甲基硅氧烷共混物相形态的影响

利用显微-光学剪切联用系统构造受限剪切环境,探讨了少量不同表面性质的SiO2纳米粒子的加入对聚异丁烯(PIB)/聚二甲基硅氧烷(PDMS)不相容共混体系分散相形态演变过程的影响.研究结果表明,少量疏水性SiO2纳米粒子的加入可抑制分散相液滴的凝聚,从而抑制珍珠链状及纤维状等超级相形态的形成,使共混物表现为近似本体流体的...     

己二酸二酯原位功能化SiO2稳定Pickering乳液的相反转研究

研究了原位改性SiO₂稳定的己二酸二酯-水体系的乳液相反转特性, 探究了不同己二酸二酯分子对SiO₂的功能化改性能力. 研究发现, 己二酸二酯的烷基链长对乳化行为有重要影响, 长分子链二酯倾向于形成O/W乳液, 而短分子链二酯则倾向于形成W/O型乳液. 结果表明, 短分子链的己二酸二酯对SiO₂粒子的原位功能化改性效果更好, 其原因在于短分子链的己二酸二酯空间位阻较小, 酯基与Si—OH形成氢键能力较强. 改性SiO₂的红外光谱证明了SiO₂表面不同己二酸二酯的数量变化. 碱性条件下乳液稳定特性再次证实了所提出的机理.     

在无机SiO2纳米粒子存在下的苯丙乳液共聚合

研究了在无机SiO₂纳米粒子存在下的苯丙乳液共聚合.选择了能使苯丙乳液稳定存在的乳化剂体系,研究了温度和SiO₂的加入对聚合过程转化率的影响,结果表明,SiO₂的加入对聚合过程有阻聚作用,使单体的转化率降低.SEM照片证明SiO₂粒子已经进入苯丙乳液粒子中,而且SiO₂的加入对乳液制成的膜断面形态有一定影响.实验发现在无机SiO₂纳米粒子存在下,苯丙乳液共聚合时有较多残渣出现,对此通过改进乳液聚合进行了有效地改善.同时对制成的复合材料进行了力学性能和热学性能的测定.     

Membrane emulsification and solvent pervaporation processes for the continuous synthesis of functional magnetic and Janus nanobeads

We discuss the integration of membrane emulsification and pervaporation processes for the continuous production of functional materials, such as silica-encapsulated magnetite nanoparticle clusters and asymmetric Janus nanoparticles, by the emulsion droplet solvent evaporation method, which has traditionally been performed in small-scale batch systems. An organic solvent containing primary magnetite nanoparticles (～10 nm) coated with oleic acid was dispersed in a continuous aqueous phase by membrane emulsification, which enabled the consistent production of nanoparticle-laden solvent droplets of well-controlled size with narrow size distributions. The solvent was removed from the emulsion by pervaporation. Prior to complete solvent removal, the nanoparticle packing density within the clusters was a function of the residence time in the pervaporation unit. The final clusters formed, ～100-300 nm in size, exhibited the same superparamagnetic behavior as the primary nanoparticles, and were stable in aqueous media with a zeta potential of -70 mV at neutral pH. A facile method was used to coat the nanoclusters with a silica shell, providing sites for surface functionalization with a range of organic ligands. The nanoparticles and clusters were analyzed by a variety of techniques, including TGA, DLS, TEM, EDS, and SQUID. The effects of various parameters, such as the membrane dimensions and flow rate through the unit, on the mass transport rates were elucidated through a parametric modeling study. The applicability of the methods to the production of polymeric beads and more complex particles was demonstrated; to create Janus structures, organic polymer solutions were dispersed as droplets in continuous aqueous phases, and the solvent was subsequently evaporated. The Janus particles consisted either of polymeric cores with magnetite nanoparticles clustered as islands on their surfaces, or of two phase-separated polymers, each constituting half of any given polymeric particle.     

Preparation of monodisperse crosslinked polymelamine microcapsules by phase separation method

Monodisperse polymelamine microcapsules were prepared by phase separation method. Control of microcapsule diameter was investigated using the uniform-sized oil-in-water emulsion droplets as the capsule core. The monodisperse emulsion droplets were prepared using the Shirasu porous glass (SPG) membrane emulsification technique. The effects of the diameter of the oil droplet and concentration of sodium dodecyl sulfate (SDS), which is a typical emulsifier in SPG membrane emulsification, on microencapsulation were investigated. The microcapsules were aggregated when oil droplets with small size were microencapsulated at high SDS concentration. To reduce the SDS concentration, the creamed emulsion was used. The monodisperse polymelamine microcapsules were successfully prepared by using the creamed emulsion. The microcapsule diameter was almost similar to the diameter of the encapsulated oil droplet. The coefficient of variation values was about 10% for all microcapsules prepared in this study. Control of microcapsule diameter was achieved in the range of 5–60 μm.     

Production of porous silica microparticles by membrane emulsification

A method for the production of near-monodispersed spherical silica particles with controllable porosity based on the formation of uniform emulsion droplets using membrane emulsification is described. A hydrophobic metal membrane with a 15 μm pore size and 200 μm pore spacing was used to produce near-monodispersed droplets, with a mean size that could be controlled between 65 and 240 μm containing acidified sodium silicate solution (with 4 and 6 wt % SiO(2)) in kerosene. After drying and shrinking, the final silica particles had a mean size in the range between 30 and 70 μm. The coefficient of variation for both the droplets and the particles did not exceed 35%. The most uniform particles had a mean diameter of 40 μm and coefficient of variation of 17%. By altering the pH of the sodium silicate solution and aging the gel particles in water or acetone, the internal structure of the silica particles was successfully modified, and both micro- and mesoporous near-monodispersed spherical particles were produced with an average internal pore size between 1 and 6 nm and an average surface area between 360 and 750 m(2) g(-1). A material balance and particle size analysis provided identical values for the internal voidage of the particles, when compared to the voidage as determined by BET analysis.     

A review of: “Nineteenth Century Attitudes: Men of Science (Chemists and Chemistry Series,Vol. 13)”. Sydney Ross. Kluwer Academic Publishers; Dordrecht, 1991. pp. xi+235. $69.00.

Abstract

The potential of polytetrafluoroethylene (PTFE) membranes as water‐in‐oil (W/O) emulsification devices was investigated to obtain uniformly sized droplets and to convert them into microcapsules and polymer particles via subsequent treatments. Uniform W/O emulsion droplets have not been achieved using glass membranes unless the membrane was rendered hydrophobic by treatment with silanes. If a PTFE membrane is capable of providing uniform droplets for a W/O emulsion, a coordinated membrane emulsification system can be established since glass membranes have been so successful for O/W (oil‐in‐water) emulsification. In order to examine the feasibility of PTFE membrane emulsification, O/W and W/O emulsion characteristics prepared using PTFE membranes were compared with those prepared by the conventional SPG (Shirasu porous glass) membrane emulsification method. A 3 wt.% sodium chloride solution was dispersed in kerosene using a low HLB surfactant. Effects of the membrane pore size, permeation pressure, and the type of emulsifiers and concentration on the droplet size and on the size distribution (CV, coefficient of variation) were investigated. The CV of the droplets was fairly low, and the average droplet size was correlated with the critical permeation pressure of the dispersed phase, revealing that the PTFE membrane could be used as a one‐pass membrane emulsification device. Low CV values were maintained with a Span 85 (HLB = 1.8) concentration, 0.2–5.0 wt.% and a range of HLB from 1.8–5.0. For a brief demonstration of practical applications, nylon‐6,10 microcapsules prepared by interfacial polycondensation and poly(acrylamide) hydrogels from inverse suspension polymerization are illustrated.     

SiO2/聚合物核壳型杂化粒子及其空心结构的制备

SiO2/聚合物核壳型杂化粒子及其空心结构以其独特的形貌在药物控制释放、催化剂载体、生物医药等领域应用前景广阔,引起了人们的广泛关注。本文着重从乳液聚合法、仿生矿化法等制备方法角度阐述了SiO2/聚合物核壳型杂化粒子及其空心结构的研究进展。乳液聚合制备SiO2/聚合物核壳型杂化粒子简单易行,一般需要预先合成SiO2纳米粒子,其合成过程通常需要一些非理想的条件,如高温高压、极端pH、昂贵或有毒的有机试剂等,而且预先合成的SiO2粒子无法与聚合物实现100%匹配,即总有纯的聚合物粒子存在。相比之下,原位仿生矿化法制备SiO2杂化粒子不仅在环境条件下可进行,而且能够精确控制其纳米尺度的形态及分级有序结构。目前对材料科学家来讲,要使人工合成SiO2/聚合物杂化粒子实现像自然生物硅那样优异的性能,仍然是很大的挑战。     

One-step synthesis of organic-inorganic hybrid asymmetric dimer particles via miniemulsion polymerization and functionalization with silver

Organic-inorganic polystyrene (PSt)-silica (SiO2) hybrid asymmetric particles were prepared in one step by a miniemulsion polymerization technique. The organic and inorganic reagents were confined in miniemulsion microreactor droplets. After the formation of PSt and SiO2, internal phase separation inside the droplets was accelerated owing to the hydrophobicity of PSt and the hydrophilicity of SiO2. Therefore, PSt-SiO2 hybrid asymmetric particles could be synthesized in one step. Between each pair of asymmetric particles, silane couplers act as bridges connecting the PSt and SiO2 particles. The size of PSt particles in these asymmetric particles was easily tuned either by changing the weight ratio of St/TEOS or by varying the sonication power during the miniemulsion preparation. After functionalization of the as-prepared asymmetric dimers by surface decoration with Ag particles, enhanced surface-enhanced Raman scattering (SERS) properties were observed due to electromagnetic enhancement of the added Ag colloids.     

Macroporous polymer thin film prepared from temporarily stabilized water-in-oil emulsion

We report a simple and convenient method for fabricating ordered porous structure in a polymeric thin film. A temporarily stabilized water-in-oil emulsion, where aqueous droplets were dispersed in the medium of polymer-organic solvent solution, was utilized for the preparation of porous structure. The water-in-oil emulsion was simply prepared by sonicating the mixture of water and polymer-organic solvent solution without any colloid stabilizer. The growth of aqueous droplets was profoundly retarded by dissolving a small amount of sucrose, selectively soluble in the dispersed phase. The prepared emulsion was recovered onto a substrate through dip-coating and subsequently air-dried to get a well-ordered porous polymer film. The polymer content in the polymer solution phase and the compositional ratio of the aqueous phase to the polymer solution phase was optimized to fabricate well-ordered structures.     

Demulsification of water-in-oil emulsion by using porous glass membrane

The hydrophilic porous glass membranes were used to demulsify water-in-oil emulsion, and demulsification efficiency can reach more than 96.2%. Effects of pore size of the membrane, transmembrane pressure and volumetric ratio of oil phase to internal aqueous phase in the emulsion on demulsification were investigated. It was found that pore size of membrane and transmembrane pressure can significantly affect demulsification efficiency. The smaller the pore size of the membrane, the better the demulsification efficiency. However, smaller pore size of the membrane has to be exerted a greater transmembrane pressure in order to make internal aqueous phase enter the membrane pore. Correspondingly, effect of transmembrane pressure on permeation flux of the droplets was also studied. In addition, recovered-oil phase by the demulsification were reused five times to extract cadmium from simulated aqueous waste. The results indicated that the extracting efficiency could arrive at 96.5%.     

漂浮法制备SiO2有序大孔材料

用漂浮组装方法以亚微米尺度单分散的聚苯乙烯(PS)微球作为模板, 在悬浮液气-液界面处组装PS模板微球与纳米级胶体颗粒, 形成二元胶体颗粒共混物, 再去除模板得到有序大孔材料.     

Preparation of calcium alginate microgel beads in an electrodispersion reactor using an internal source of calcium carbonate nanoparticles

An electrodispersion reactor has been used to prepare calcium alginate (Ca-alginate) microgel beads in this study. In the electrodispersion reactor, pulsed electric fields are utilized to atomize aqueous mixtures of sodium alginate and CaCO3 nanoparticles (dispersed phase) from a nozzle into an immiscible, insulating second liquid (continuous phase) containing a soluble organic acid. This technique combines the features of the electrohydrodynamic force driven emulsion processes and externally triggered gelations in microreactors (the droplets) ultimately to yield soft gel beads. The average particle size of the Ca-alginate gels generated by this method changed from 412 +/- 90 to 10 +/- 3 microm as the applied peak voltage was increased. A diagram depicting structural information for the Ca-alginate was constructed as a function of the concentrations of sodium alginate and CaCO3 nanoparticles. From this diagram, a critical concentration of sodium alginate required for sol-gel transformation was observed. The characteristic highly porous structure of Ca-alginate particles made by this technique appears suitable for microencapsulation applications. Finally, time scale analysis was performed for the electrodispersion processes that include reactions in the microreactor droplets to provide guidelines for the future employment of this technique. This electrodispersion reactor can be used potentially in the formation of many reaction-based microencapsulation systems.     

Hydrophilicity/porous structure-tuned, SiO2/polyetherimide-coated polyimide nonwoven porous substrates for reinforced composite proton exchange membranes

Porous substrate-reinforced composite proton exchange membranes have drawn considerable attention due to their promising application to polymer electrolyte membrane fuel cells (PEMFCs). In the present study, we develop silica (SiO(2)) nanoparticles/polyetherimide (PEI) binders-coated polyimide (PI) nonwoven porous substrates (referred to as "S-PI substrates") for reinforced composite membranes. The properties of S-PI substrates, which crucially affect the performance of resulting reinforced composite membranes, are significantly improved by controlling the hygroscopic SiO(2) particle size. The 40 nm S-PI substrate (herein, 40 nm SiO(2) particles are employed) shows the stronger hydrophilicity and highly porous structure than the 530 nm S-PI substrate due to the larger specific surface area of 40 nm SiO(2) particles. Based on the comprehensive understanding of the S-PI substrates, the structures and performances of the S-PI substrates-reinforced composite membranes are elucidated. In comparison with the 530 nm S-PI substrate, the hydrophilicity/porous structure-tuned 40 nm S-PI substrate enables the impregnation of a large amount of a perfluorosulfonic acid ionomer (Nafion), which thus contributes to the improved proton conductivity of the reinforced Nafion composite membrane. Meanwhile, the reinforced Nafion composite membranes effectively mitigate the steep decline of proton conductivity with time at low humidity conditions, as compared to the pristine Nafion membrane. This intriguing finding is further discussed by considering the unusual features of the S-PI substrates and the state of water in the reinforced Nafion composite membranes.     

Pickering乳液模板法制备Janus粒子

本文以SiO₂粒子稳定的水包油(O/W)型Pickering乳液作为模板, 在乳液连续相进行SI-ATRP, 将聚合物刷接枝到SiO₂粒子外半表面, 破乳得到半修饰的Janus粒子.     

种子表面改性法制备核壳结构PSt/SiO_2复合微球

首先采用无皂乳液聚合法合成了表面带负电荷、粒径为360nm的单分散聚苯乙烯(PSt)种子乳液,并以EtOH/H2O混合物为分散介质,利用γ-氨丙基三乙氧基硅烷(KH-550)在25℃下对PSt微球表面进行改性,得到了表面硅烷化并带有正电荷的改性PSt种子乳液,然后在碱性条件下加入原硅酸乙酯(TEOS)使其和微球进行共水解与共缩聚,制备出了核壳结构PSt/SiO2复合微球,并利用电镜对复合微球的结构形态进行了表征.研究表明,PSt种子乳液改性时体系的zeta电位随着KH-550用量的增加而升高,当KH-550用量为PSt种子重量的1/3时,体系的zeta电位从原来的-34.5mV升高到了38mV,达到对PSt微球表面改性的最佳值;在制备PSt/SiO2复合微球时,TEOS水解缩聚形成的SiO2包覆到改性微球上的量随着反应时间的延长而增加,反应24h时达到97.9%的最大值;随介质中水含量的增加,吸附到复合微球表面上的SiO2纳米颗粒逐渐减少,复合微球表面逐渐变得光滑,当EtOH/H2O质量比降低到60/28.5时,得到结构均一、壳层厚度为35nm的核壳结构PSt/SiO2复合微球。