Maintenance of highly interfacial shear strength by diblock copolymer between carbon fiber and epoxy resin in hostile environment

The environmental resistance properties of carbon fiber (CF), with various surface modifications, reinforcing epoxy resin composites have been studied by a microbond test. The results of cooling–heating cycling between ?40 and 95?°C indicate that the introduction of the flexible poly(n-butyl acrylate) (PnBA) blocks into the interface can effectively decrease the interfacial degradation rate, induced by interfacial thermal stress. After 50 cooling–heating cycles, the interfacial shear strength between CF and epoxy resin was still as high as 32.69?±?2.13?MPa. The results of hygrothermal treatment by immersing the composites in hot water show that assembly morphology of the diblock copolymer hydroxyl-terminated poly(n-butyl acrylate-b-glycidyl methacrylate) (OH-PnBA-b-GMA) at the interface can decrease the interfacial water absorption and thus increase the hygrothermal resistance of the composite. Besides, the length of PnBA block in the diblock copolymer influenced the interfacial properties of the composite in a hygrothermal environment.     

Novel Route to Control Interfacial Properties of Glass Fiber-Reinforced Polystyrene Composites via a Photo-Cross-Linkable Block Copolymer Coupling Agent

A diblock copolymer of polystyrene–block–poly(2-hydroxyethyl acrylate) (PS-b-PHEA) was synthesized via atom transfer radical polymerization (ATRP) and reacted with cinnamoyl chloride in triethylamine to yield PS-b-(PCEA-co-PHEA) copolymer with photo-cross-linkable poly(2-cinnamoylethyl acrylate) (PCEA) moieties. Then the triblock copolymer of polystyrene–block–poly(2-cinnamoylethyl acrylate-co-2-hydroxyethyl acrylate)–block–poly(γ-methacryloxypropyltrimethoxysilane) (PS-b-(PCEA-co-PHEA)-b-PMPS) was synthesized viaATRP from PS-b-(PCEA-co-PHEA) copolymer. Using as-prepared triblock copolymer as a macromolecular coupling agent to modify glass fibers, via microbond tests, the interfacial bond strength between pretreated glass fiber and polystyrene was compared before and after copolymer photo-crosslinking. The partially crosslinked block copolymer coupling agent greatly improved the interfacial adhesion of glass fiber-reinforced polystyrene.     

Molecular mobility of confined phases in model mesoporous (MCM-41) and microporous (AlPO4-5 zeolite) host materials

This paper discusses the self-assembly of block copolymers into vesicular morphology. After a brief state of art of the field, a system based on an amphiphilic poly(butadiene)-b-poly(-L-glutamic acid) (PB-b-PGA) diblock copolymer in aqueous solution is discussed in detail. The aggregation behavior of this block copolymer has been investigated by means of fluorescence spectroscopy, dynamic (DLS) and static (SLS) light scattering as well as transmission electron microscopy (TEM). The diblock copolymer was found to form well-defined vesicles in water. The size of these so-called polymersomes or peptosomes could be reversibly manipulated as a function of both pH and ion strength. Depending on the pH of the aqueous solution, the hydrodynamic radii of these vesicles were found to vary from 100 nm to 150 nm. By cross-linking the 1,2-vinyl double bonds present in the polybutadiene block, the ability to transform a transient supramolecular self-organized aggregate into a permanent “shape-persistent stimuli-responsive nanoparticle” has been demonstrated. Received 25 June 2002 and Received in final form 22 October 2002 Published online: 11 March 2003     

Exploring Microstructures and Interphase Properties of Surface- Grafted Diblock Copolymers in a Homopolymer Melt by Self-Consistent Field Theory Simulations

Polymeric self-consistent field theory is used to investigate microstructures and interphase properties of diblock copolymers grafted onto solid surfaces in a homopolymer melt. The calculations show that the grafted diblock copolymers can self-assemble into hemispherical microstructures at low grafting densities of the diblock copolymers. The morphology transforms into hemicylinder-like and sandwich-like lamellar microstructures with an increase in the chain-grafting density. The effective thickness of the grafted block layer and the interphase width between the homopolymer melt and the grafted copolymers strongly depend on the physicochemical parameters of the system, such as the composition of the grafted copolymer, the chemical incompatibility between the different components, the length ratio of grafted copolymer to homopolymer, and the grafting density of the diblock copolymers. In addition, the above computational results of microphase-separated structures and interphase properties are qualitatively compared with our previous experimental observations. The comparison indicates that our theoretical results not only reproduce the general feature of the experimental observations, but also elucidate the internal structural information and complement the findings in the region of high grafting densities of diblock copolymers.     

Preparation of well-defined polymer-silicon wafer hybrids via surface-initiated RAFT-mediated process

A simple method was developed for the immobilization of reversible addition-fragmentation chain-transfer (RAFT) initiators on the silicon surface. Well-defined polymer-silicon hybrids, including the tethered brushes of glycidyl methacrylate (GMA) polymer, poly(ethylene glycol) monomethacrylate (PEGMA) polymer and block copolymer on a silicon wafer, were prepared via surface-initiated RAFT living radical polymerization. The “living” chain ends were used as the macroinitiator for the subsequent synthesis of diblock copolymers.     

Self-assembly of block copolymers grafted onto a flat substrate:Recent progress in theory and simulations

Block copolymers are a class of soft matter that self-assemble to form ordered morphologies on the scale of nanometers, making them ideal materials for various applications. These applications directly depend on the shape and size of the self-assembled morphologies, and hence, a high degree of control over the self-assembly is desired. Grafting block copolymer chains onto a substrate to form copolymer brushes is a versatile method to fabricate functional surfaces. Such surfaces demonstrate a response to their environment, i.e., they change their surface topography in response to different external conditions. Furthermore, such surfaces may possess nanoscale patterns, which are important for some applications; however, such patterns may not form with spun-cast films under the same condition. In this review, we summarize the recent progress of the self-assembly of block copolymers grafted onto a flat substrate. We mainly concentrate on the self-assembled morphologies of end-grafted AB diblock copolymers, junction point-grafted AB diblock copolymers(i.e.,Y-shaped brushes), and end-grafted ABA triblock copolymers. Special emphasis is placed on theoretical and simulation progress.     

Interfacial reinforcement in composites with PPT aramid fiber modified by network-intercalation method

—A novel surface treatment for poly(p-phenylene telephthalamide) (PPTA) fiber is performed with silanes and urethane binder that are usually used as sizes for glass fiber treatment. The PPTA used for the surface treatment is modified by a spinning process to make the gaps between PPTA crystallites open. In this treatment, supercritical carbon dioxide fluid method is used to impregnate the sizing molecules into open gaps in PPTA fiber. After the impregnation, the fiber is heated at 100–170°C to make the gaps close and turn open-gapped fiber to the normal type of PPTA modified with sizes. The interfacial shear strength of fiber to epoxy resin is measured by microdroplet method. The modified PPTA improves the interfacial shear strength by ca. 67% to the interfacial shear strength given by normal PPTA without treatment. Those improvements are 33% without heating, 18% with only silanes, and 12% with only urethane instead of the mixture of silane and urethane. In addition, the fiber strength shows no remarkable decrease after the treatment.     

Smart Nanovalves with Thermoresponsive Amphiphilic Triblock Copolymer Brushes

Nanochannels modified with stimuli-responsive copolymer brushes offer a smart nanovalve mechanism. The potential application of these special nanovalves is wide-ranging and includes the areas of drug delivery and signal transduction, as well as molecular machines. In this study, molecular dynamics simulations were performed to study nanovalve systems that use thermo-responsive amphiphilic triblock copolymer brushes grafted onto the surface of the nanochannel. Varying the system temperature facilitated the extension/collapse transition of the copolymer brushes, which resulted in the opening/closing of the nanochannels. The results of the investigation of the effect of the grafting density and the composition of the copolymers on the conformational transition behavior showed that the composition of copolymer has a significant influence on the nanovalve system. A remarkable result is the effectiveness of the use of intermediate or relatively low grafting density in obtaining an ideal controlling effect on the nanochannels. Our work provides a fundamental understanding of nanovalves that utilize thermo-responsive copolymers, and guidance for the design of a smart nanochannel.     

New approach in synthesis,characterization and release study of pH-sensitive polymeric micelles,based on PLA-Lys-<Emphasis Type="Italic">b</Emphasis>-PEGm,conjugated with doxorubicin

Amphiphilic block copolymers are well established as building blocks for the preparation of micellar drug carriers. The functional polymer micelles possess several advantages, such as high drug efficiency, targeted delivery, and minimized cytotoxicity. The synthesis of block copolymers using nano-structured templates has emerged as a useful and versatile approach for preparing drug carriers. Here, we report the synthesis of a smart polymeric compound of a diblock PLA-Lys-b-PEG copolymer containing doxorubicin. We have synthesized functionalized diblock copolymers, with lysinol, poly(lactide) and monomethoxy poly(ethylene glycol) via thermal ring-opening polymerization and a subsequent six-step substitution reaction. A variety of spectroscopic methods were employed here to verify the product of our synthesis. ¹H-Nuclear magnetic resonance and Fourier transform infrared studies validated the expected synthesis of copolymers. Doxorubicin is chemically loaded into micelles, and the ex vitro release can be evaluated either in weak acidic or in SBF solution by UV–vis spectroscopy. Dynamic light scattering, thermo gravimetric analysis, and size exclusion chromatography have also been used.     

Scaling theory of mixed amphiphilic monolayers

We predict the elastic properties of mixed amphiphilic monolayers in the swollen state within the blob model using scaling arguments. First the elastic moduli and the spontaneous curvature of a bimodal brush are determined as a function of the composition and the relative chain length. We obtain simple and useful scaling functions which interpolate between the elastic moduli of a pure short-chain brush and a pure long-chain brush. By using the analogy between block copolymer interfaces and polymeric brushes, the effect of mixing on self-assembled diblock copolymer monolayers is investigated in the swollen state. We calculate various interfacial properties, such as the equilibrium surface coverage, interface curvature, and the mixing free energy as a function of the composition. In general, we find a nonlinear dependence on the composition, which deviates from the simple linear averaging of the properties of pure components. Our results are used to discuss a recent experiment on the effect of amphiphilic block copolymers on the efficiency of microemulsions. Received 29 December 2000 and Received in final form 19 March 2001     

The segregation of poly(styrene-b-isoprene) diblock copolymers to the surface of a polystyrene melt: the effect of the ratio of block lengths

The effect of the ratio of block lengths on the interfacial partitioning of poly(styrene-block-1,4 isoprene) diblock copolymers from their mixtures with polystyrene homopolymer melt is investigated utilizing a series of copolymers with almost constant molecular weight but different compositions. The concentration profile of the copolymer is measured directly using the nuclear reaction analysis technique; a segregation of the diblock is found at both the air/polymer surface, due to the lower surface energy of polyisoprene, and at the substrate/polymer interface. No significant effect of the block length ratio on the free-surface excess was observed. The block molecular weights have apparently led to dangling chain conformations in the non-overlapping mushroom and in the overlapping mushroom regimes whereas the brush regime was not accessible; no indications of a real border between the two former regimes was found. Received: 20 July 1998 / Received in final form and Accepted: 11 September 1998     

Surface energies and self-assembly of block copolymers on grafted surfaces

We present a theoretical analysis of the self-assembly of diblock copolymers on surfaces grafted with random copolymers. Our results demonstrate that the surface energies of homopolymeric components on grafted surfaces differ from the corresponding values for self-assembled morphologies. Moreover, grafted random copolymers are shown to adapt their conformations in response to the morphology of the overlaying block copolymer film to create chemical inhomogeneities which modulate the interfacial interactions. Consequently, the surface energy differences between the different components on the grafted substrate do not serve as a useful measure to predict the stability of self-assembly of the diblock copolymer film.     

Effect of matrix yield properties on fragmentation behavior of single fiber composites

Experimental and theoretical investigations have been conducted to study the dependence of fiber fragmentation behavior on matrix yielding properties. The cured Epikote 828 resins with two types of curing agents have almost similar elastic moduli, but different tensile yield strengths. The interfacial chemistry between fiber and epoxy resin is unchanged due to the same constituent of the epoxy resin. The experimental results indicate that the fragmentation behavior of the fibers embedded in the matrix is significantly different for the tested glass fiber treated by γ-glycidoxypropyltrimethoxysilane. The average fragment length decreased with increasing tensile yield strength of resin, which suggests that the interfacial shear strength determined in the fragmentation test should be different depending on the tensile yield strength of resin used. The important phenomenon observed is the transition of the micro-damage mode from matrix crack to interfacial debonding. An elastoplastic shear-lag model was used to calculate the shear stress and fiber tensile stress distributions considering different plastic behaviors of the matrices. The theoretical results indicate that the plastic behavior of the matrix has a large influence on stress transfer. Based on elastic and plastic properties of the matrix, the fiber fragmentation behavior in the matrix is predicted. Experimental and theoretical results are favorably compared.     

Mechanism for the Self-Assembly of Hollow Micelles from Rod-Coil Block Copolymers

The mechanism for the self-assembly of hollow micelles from rod-coil diblock copolymers is proposed. In a coilselective solvent, the diblock copolymers self-assemble into a layered structure. It is assumed that the rigid rods form an elastic shell whose properties are dictated by a bending energy. For a hollow micelle, the coils outside the micelle form a brush, while the coils inside the micelle can be in two different states, a brush or an adsorption layer, corresponding to symmetric or asymmetric configurations, respectively. The total energy density of a hollow micelle is calculated by combining the interfacial energy, elastic bending energy and the stretching energy of the brushes. For the asymmetric configuration with a polymer brush on one side, the competition between the elastic bending energy and the brush stretching energy leads to a finite spontaneous curvature, stabilizing hollow spherical micelles. Comparison of the free energy density for different geometries demonstrates that transitions for the different geometry micelles are controlled by the degree of polymerization of the coils and the length of the rods. These results are in agreement with the experimental results.     

Polyelectrolytes tethered to a free surface

Several attempts have been already carried out in order to tether charged chains by an end at a free fluctuating surface. We review here most of these attempts and focus on how close the physics of charged brushes can be investigated by such an approach. We first describe results about films of charged-neutral diblock copolymers spread at the surface of water. Results can be mostly rationalized in terms of charged brushes although additional structurations and fluctuations of the interface can be observed. The latter deformations are also observed when adsorbed layers of charged-neutral diblock copolymers are considered. At last, we examine how free suspended films of charged-neutral diblock copolymers can be viewed as two opposing charged brushes, both in terms of thickness and pressure. Received 9 May 2000     

Continuum Micro-mechanics of Estimating Interfacial Shear Strength in Short Fiber Composites

A new continuum approach to micro-mechanics of short fiber composites yielded two separate methods of estimating the apparent interfacial shear strength and fiber orientation efficiency. The methods exploit the compilation of the effects of fiber length distribution and interfacial shear strength on strengthening efficiency into a function of strain. The In-Built Method derives a unique combination of apparent interfacial shear strength and fiber orientation efficiency being able to reproduce the experimental stress–strain curve of a short fiber reinforced composite with a very low residual standard deviation. The Boundary Method accomplishes rapid interfacial shear strength screening in materials selection by constructing and utilizing the proposed selection chart.     

Dynamics and order-disorder transitions in bidisperse diblock copolymer blends

We employ the dynamic extension of self-consistent field theory (DSCFT) to study dynamics and order-disorder transitions (ODT) in AB diblock copolymer binary mixtures of two different monodisperse chain lengths by imitating the dynamic storage modulus G′ corresponding to any given morphology in the oscillatory shear measurements. The different polydispersity index (PDI) is introduced by binary blending AB diblock copolymers with variations in chain lengths and chain number fractions. The simulation results show that the increase of polydispersity in the minority or symmetric block introduces a decrease in the segregation strength at the ODT, (χN)_ODT, whereas the increase of polydispersity in the majority block results in a decrease, then increase and final decrease again in (χN)_ODT. To the best of our knowledge, our DSCFT simulations, for the first time, predict an increase in (χN)_ODT with the PDI in the majority block, which produces the experimental results. The simulations by previous SCFT, which generally speaking, is capable of describing equilibrium morphologies, however, contradict the experimental data. The polydispersity acquired by properly tuning the chain lengths and number fractions of binary diblock copolymer blends should be a convenient and efficient way to control the microphase separation strength at the ODT.     

Block copolymer morphologies confined by square-shaped particle:Hard and soft confinement

The self-assembly of diblock copolymers confined around one square-shaped particle is studied systematically within two-dimensional self-consistent field theory(SCFT).In this model,we assume that the thin block copolymer film is confined in the vicinity of a square-shaped particle by a homopolymer melt,which is equivalent to the poor solvents.Multiple sequences of square-shaped particle-induced copolymer aggregates with different shapes and self-assembled internal morphologies are predicted as functions of the particle size,the structural portion of the copolymer,and the volume fraction of the copolymer.A rich variety of aggregates are found with complex internal self-assembled morphologies including complex structures of the vesicle,with one or several inverted micelle surrounded by the outer monolayer with the particle confined in the core.These results demonstrate that the assemblies of diblock copolymers formed around the square-shaped particle in poor solvents are of immediate interest to the assembly of copolymer and the morphology of biomembrane in the confined environment,as well as to the transitions of vesicles to micelles.     

Performance of glass woven fabric composites with admicellar-coated thin elastomeric interphase

Adequate stress transfer between the inorganic reinforcement and surrounding polymeric matrix is essential for achieving enhanced structural integrity and extended lifetime performance of fiber-reinforced composites. The insertion of an elastomeric interlayer helps increase the stress-transfer capabilities across the fiber/matrix interface and considerably reduces crack initiation phenomena at the fiber ends. In this study, admicellar polymerization is used to modify the fiber/matrix interface in glass woven fabric composites by forming thickness-controlled poly(styrene-co-isoprene) coatings. These admicellar interphases have distinct characteristics (e.g. topology and surface coverage) depending on the surfactant/monomer ratios used during the polymerization reaction. Overall, the admicellar coatings have a positive effect on the mechanical response of resin transfer molded, E-glass/epoxy parts. For instance, ultimate tensile strength of composites with admicellar sizings improved 50–55% over the control-desized samples. Interlaminar shear strength also showed increases ranging from 18 to 38% over the same control group. Interestingly, the flexural properties of these composites proved sensitive to the type of interphase formed for various admicellar polymerization conditions. Higher surface coverage and film connectedness in admicellar polymeric sizings are observed to enhance stress transfer at the interfacial region.     

Interfacial adhesion and micro-failure phenomena in multi-fiber micro-composites using fragmentation test

Statistical fragments and micro-failure modes in the multi-fiber-reinforced micro-composites were investigated by fragmentation test. The specimen consisted of three fibers using carbon fibers (CFs) and glass fibers (GFs), embedded in the epoxy resin with three-dimensional arrangement. Fracture morphology and micro-failure behavior from the progressive fragmentation of fibers and fiber/matrix interfacial adhesion were observed via polarized-light microscope. The interfacial shear strength of CF/epoxy micro-composites is higher than that of the GF/epoxy micro-composites measured by the single fiber fragmentation test. The results show that fragment number on monofilament demonstrates obvious differences between multi-fiber and single fiber systems, and the location of the breakpoint is determined by the CFs that fracture firstly, indicating clustering fracture modes. This is because stress concentration around the breakpoints influences the stress redistribution on the adjacent fibers. Distinct micro-failure modes were observed in three-fiber and the hybrid systems, where matrix cracks around the CFs and interfacial debonding occurs around the GFs. The mixture of CFs and GFs demonstrates distinctive hybrid effect by the changes of the fragment number and initial fracture strain of fibers in hybrid systems.