The effect of interphase modification on carbon fiber/polyarylacetylene resin composites

Interfacial modification for carbon fiber (CF) reinforced polyarylacetylene (PAA) resin, a kind of non-polar, was investigated. The high carbon phenolic resin was used as coating to treat the surface of CF after oxidation. Atomic force microscopy (AFM) with force modulation mode was used to analyze the interphase of composite. The interlaminar shear strength (ILSS) and mechanical properties of CF/PAA composites were also measured. It was found that the CF/PAA composites treated with oxidation and coating after oxidation had transition area between carbon fiber and PAA resin. The existence of transition area led to the improvement of interfacial performance of composites. Specially, the thickness and stiffness of interphase of composite treated with coating after oxidation were more suitable for CF/PAA composites. Thus, the composite treated with coating after oxidation had the highest value of ILSS and the best mechanical properties.     

Influence of Fiber Surface Treatment on Mechanical Properties of CF/PET Composites

Carbon fiber (CF) / poly (ethylene terephthalate) (PET) composites were prepared with various contents (2–15wt%) of short carbon fibers. To investigate the effect of surface treatment of the CF on the mechanical properties of the composites, three specimens were prepared; those with short carbon fibers (called SCF), short carbon fibers oxidized with nitric acid (called NASCF) and the fibers oxidized with nitric acid and treated with silane coupling agent (called SCSCF). Flexural, tensile and impact tests were performed to observe mechanical behavior of the specimens. The morphology of the specimens was also studied with a scanning electron microscope (SEM). SCSCF composite had better mechanical properties than the other composites with the same content of carbon fibers since the coupling agent resulted in better interfacial adhesion between the fiber and the matrix.     

Anisotropic orientation of the carbon fiber/liquid crystalline epoxy resin composites

Anisotropic orientation of carbon fiber (CF)/liquid crystalline epoxy (LCE) resin composite was readily induced during curing on a CF surface along a long molecular axis of CF. Orientation of LCE was confirmed with polarized optical microscope (POM) and wide angle X-ray diffractometer (WAXD). In addition, anisotropic ordering of LCE was correlated with curing rate, dynamic mechanical properties and thermal expansion behaviors of CF/LCE composite. Curing of LCE was accelerated in the presence of CF and the rubbery modulus of the CF/LCE composites cured at low temperature was enhanced by long-range, long axis orientational ordering of the LCE resin along a CF surface. Fully cured CF/LCE composite showed a negative coefficient of thermal expansion in the fiber direction. These results obtained in this study are interpreted in terms of structural changes occurring during curing.     

Maintenance of highly interfacial shear strength by diblock copolymer between carbon fiber and epoxy resin in hostile environment

The environmental resistance properties of carbon fiber (CF), with various surface modifications, reinforcing epoxy resin composites have been studied by a microbond test. The results of cooling–heating cycling between ?40 and 95?°C indicate that the introduction of the flexible poly(n-butyl acrylate) (PnBA) blocks into the interface can effectively decrease the interfacial degradation rate, induced by interfacial thermal stress. After 50 cooling–heating cycles, the interfacial shear strength between CF and epoxy resin was still as high as 32.69?±?2.13?MPa. The results of hygrothermal treatment by immersing the composites in hot water show that assembly morphology of the diblock copolymer hydroxyl-terminated poly(n-butyl acrylate-b-glycidyl methacrylate) (OH-PnBA-b-GMA) at the interface can decrease the interfacial water absorption and thus increase the hygrothermal resistance of the composite. Besides, the length of PnBA block in the diblock copolymer influenced the interfacial properties of the composite in a hygrothermal environment.     

Thermal and Mechanical Properties of Epoxy/Carbon Fiber Composites Reinforced with Multi-walled Carbon Nanotubes

Multi-scale hybrid composite laminates of epoxy/carbon fiber (CF) reinforced with multi-walled carbon nanotubes (MWCNTs) were fabricated in an autoclave. For laminate fabrication, 0.5 wt% of pristine MWCNTs or silane-functionalized MWNCTs (f-MWCNTs) were dispersed into a diglycidyl ether of bisphenol-A epoxy system and applied on the woven carbon fabric. The neat epoxy/CF composite and the MWCNTs-reinforced epoxy/CF hybrid composites were characterized by thermogravimetric analysis (TGA), thermomechanical analysis (TMA), tensile testing, and field emission scanning electron microscopy (FE-SEM). A significant improvement in initial decomposition temperature and glass transition temperature of epoxy/CF composite was observed when reinforced with 0.5 wt% of f-MWCNTs. The coefficient of thermal expansion (CTE), measured by TMA, diminished by 22% compared to the epoxy/CF composite, indicating an improvement in dimensional stability of the hybrid composite. No significant improvement in tensile properties of either MWCNTs/epoxy/CF composites was observed compared to those of the neat epoxy/CF composite.     

Dynamic rheological and dynamic thermomechanical properties of poly(trimethylene terephthalate)/short carbon fibre composites

The dynamic rheology and thermomechanical properties of poly(trimethylene terephthalate) (PTT)/short carbon fibre (CF) composites at different mechanical states were investigated by a rotational rheometer and a dynamic mechanical analyzer (DMA). At molten state, the composite melts were pseudo-plastic fluids, and the complex viscosity of the composite melts decreased much with increasing CF content because of the poor adhesion at the fiber/matrix interface. The viscous behavior was predominant rather than elastic behavior in the composites melt and viscous behavior was increased with increasing CF at low shearing frequency. An apparent slope change in storage modulus and loss modulus plot suggested that a structure change occurred in the melt that was dependent on shearing frequency. At glassy state, the storage modulus increased with increasing CF content, suggesting that CFs had good reinforcing effect on PTT. At glass transition region, the increasing loss modulus indicated a better toughness of the composites, and the elastic behavior was predominant rather than viscous behavior. Moreover, the glass-transition temperatures of the composites increased with 10% CF content. The composites have larger cold-crystallization rate than pure PTT.     

Improved mechanical properties of carbon fiber reinforced PTFE composites by growing graphene oxide on carbon fiber surface

The mechanical properties of carbon fiber reinforced polymer composites depend upon fiber-matrix interfacial properties. To improve the mechanical properties of ?bers/PTFE composites without sacri?cing tensile strength of ?bers, graphene oxide (GO) was introduced onto the surface of CFs by chemical vapour deposition (CVD). This hybrid coating increased the wettability and surface roughness of carbon fibers, which led to improved affinity between the carbon fibers and PTFE matrix. The resulting hybrid-coated carbon fiber-reinforced composites showed an enhancement in the short beam strength compared to un-coated carbon fiber composites. Meanwhile, a signi?cant increase of interlaminar shear strength (ILSS), interface shear strength tests (IFSS) and impact property were achieved in the 5-min-modi?ed CFs.     

Effect of Carbon Fiber Surface Oxidation on Tribological Properties of PTFE Composite under Oil-Lubricated Conditions

Air-oxidation and ozone surface treatment of carbon fibers (CF) on tribological properties of CF reinforced polytetrafluoroethylene (PTFE) composites under oil-lubricated conditions was investigated. Experimental results revealed that ozone treated CF reinforced PTFE (CF/PTFE) composite had the lowest friction coefficient and wear under various applied loads and sliding speeds compared with untreated and air-oxidated composites. X-ray photoelectron spectroscopy (XPS) study of the carbon fiber surface showed that, after ozone treatment, oxygen concentration was obviously increased, and the amount of oxygen-containing groups on CF surfaces were increased greatly. The increase in the amount of oxygen-containing groups enhanced interfacial adhesion between CF and PTFE matrix, and large scale rubbing-off of PTFE was prevented; therefore, the tribological properties of the composite were improved.     

Friction and wear of rare earths modified carbon fibers filled PTFE composite under dry sliding condition

Carbon fibers (CF) were surface treated with air-oxidation and rare earths (RE), respectively. The friction and wear properties of polytetrafluoroethylene (PTFE) composites filled with differently surface treated carbon fibers, sliding against GCr15 steel under dry sliding condition, were investigated on a block-on-ring M-2000 tribometer. Experimental results revealed that RE treatment largely reduced the friction and wear of CF reinforced PTFE (CF/PTFE) composites. The RE treated composite exhibited the lowest friction and wear under dry sliding. Scanning electron microscopy (SEM) investigation of worn surfaces and transfer films of CF/PTFE composites showed that RE treated CF/PTFE composites had the smoothest worn surface under given load and sliding speed, and a continuous and uniform transfer film formed on the counterface. X-ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that the oxygen concentration was obviously increased after RE treatment, and more carboxyl groups were introduced onto CF surfaces after RE treatment. The increase in the amount of oxygen-containing groups increased the interfacial adhesion between CF and PTFE matrix, and accordingly increased the tribological properties of the composite.     

Co-effects of graphene oxide sheets and single wall carbon nanotubes on mechanical properties of cement

The enhancement of mechanical properties of cement composites by a carbon nanomaterial is an important topic. However, the co-effect of two (or more) carbon nanomaterials on the mechanical properties of cement has not been explored. In this paper, it was found that the mixture of graphene oxide (GO) sheets and single-walled carbon nanotubes (SWCNTs) exhibited an excellent co-effect, leading to 72.7% increase in bending strength of cement, which is much larger than the strength enhancements of 51.2% by GO and 26.3% by SWCNTs. Furthermore, it was demonstrated that the bending strength of cement composite materials with GO and SWCNTs is proportional to the sizes of crystal SiO₂ particles.     

The effect of surface treatment of carbon fiber on the flexural property of thermoplastic polyimide composite

Rare earth solution (RES) surface modification and air-oxidation methods were used to improve the interfacial adhesion of the carbon fiber reinforced polyimide (CF/PI) composite. The flexural property of the PI composites reinforced by the carbon fibers treated with different surface modification methods was comparatively investigated. Results showed that the flexural strength of CF/PI composite was improved after RES treatment. The improvement of impact and flexural property of the CF/PI composite was mainly due to the improvement in interfacial adhesion after RES treatment. X-ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that the oxygen concentration was obviously increased after RES treatment. The increase in the amount of organic functional groups increased the interfacial adhesion between CF and PI matrix.     

Hybrid Nanoparticle/Microfiber‐Filled Injection‐Molded Composites

The structure and some properties of hybrid injection‐molded polypropylene (PP) composites, containing carbon fibers (CF) and nanoparticles, were studied. The effects of nanoparticle type, size, and content were investigated. All studied hybrid composites exhibited unexpected fiber disorientation (oriented even transverse to the melt‐flow direction), disappearance of the typical skin/core structure in fiber‐containing moldings and, surprisingly, very low fiber length. Different types of nanoparticles resulted in different levels of fiber breakage: the shortest fibers were observed in composites containing nano‐TiO₂ and longer ones in composites containing nano‐Al₂O₃ and carbon black (CB). Moreover, smaller nanoparticles resulted in higher levels of fiber length attrition. Electrical conductivity of the composites was found to drop drastically upon incorporation of several volume percents of insulating nanoparticles, although the content of CF when by itself was above the percolation threshold. Tensile modulus values, in the melt‐flow direction, of hybrid composites were also inferior to those of the only–CF‐reinforced composites, while rheological properties were dominated by CF, being practically not affected by the presence of nanoparticles. Based on the present and previous studies, the effect of nanoparticles on fiber orientation and their length attrition in hybrid injection moldings could be generalized to systems containing combinations of brittle fibers and hard nanoparticles.     

Tribological Properties of Surface-Modified Graphene Filled Carbon Fabric/Polyimide Composites

To improve the wear resistance of carbon fabric reinforced polyimide (CF/PI) composite, surface-modified graphene (MG) was synthesized and employed as a filler. The flexural strength, Rockwell hardness and thermal properties of the composites were tested. The composites were also evaluated for their tribological properties in a ring-on-block contact mode under dry sliding conditions. The results showed that the wear rate of MG reinforced CF/PI composites was reduced when compared to unfilled CF/PI composite. It was found that the 1?wt% MG filled CF/PI composites exhibited the optimal tribological properties. The worn surface, wear debris and transfer films were analyzed by scanning electron microscopy (SEM) and optical microscopy (OM) with the results helping to characterize the wear mechanism.     

Transverse tensile properties of spun-type carbon fabric/phenolic composites

The transverse tensile properties of phenolic composites reinforced with spun-type carbon fabrics (spun C/P composites) have been investigated in order to evaluate the adherent failure behavior of composites in the transverse (90°) direction due to tension. The transverse tensile strength of the spun C/P composite is about 3.4 times higher than that of the conventional composite reinforced with filament type carbon fabrics (filament C/P composites). It is found from stress–strain curve of composites that it exhibits above 4 times higher failure strain than the filament C/P composite. However, the transverse tensile modulus of the spun C/P composite is similar to that of the filament C/P composite. The results indicate that the protruded fibers of spun yarns between the interlaminar layers in the spun C/P composite play an important role in improving the transverse tensile properties by the effects of fiber bridging. Consequently, this result suggests that use of spun yarn type carbon fabrics as reinforcement in a phenolic composite may significantly contribute to improving the interfacial properties of carbon/phenolic composites.     

Electrical Conductivities and Physical and Mechanical Properties of Carbon Fiber (CF) and Carbon Nano-Tube (CNT) Filled Polyolefin Nano-Composites

Carbon nano-tube (CNT)- and carbon fiber (CF)-filled polyolefin nano-composites were prepared by melt blending. The water absorption, expansion ratio, electrical conductivities, and physical and mechanical properties of the prepared nano-composites were extensively investigated. The experimental results showed that the water absorption increased with the elapsed time from the starting point when the samples were immersed into the water. The linear expansion ratios of the composites were found to increase gradually with time till reaching an equilibrium value. Composites with excellent dielectric properties could be obtained when the filler content was above the percolation threshold. The addition of CNT and CF resulted in no obvious improvement in mechanical properties in the present study, but both Shore hardness and Vicat softening temperature (VST) of the composites increased with increasing filler content. The present work will be of practical importance to the CNT/CF filler composites design, and optimization of processing variables, as well as the further exploration of the “processing-structure-property” relationship of polyolefin materials.     

Self-assembly between graphene sheets and cationic poly(methyl methacrylate) (PMMA) particles: preparation and characterization of PMMA/graphene composites

In this study, we presented a simple approach to prepare poly(methyl methacrylate) (PMMA)/graphene composites based on the self-assembly between graphene oxide (GO) sheets and cationic PMMA emulsion particles. Briefly, cationic PMMA emulsion particles were first synthesized by a soap-free emulsion polymerization process, in which methacryloyloxyethyl trimethyl ammonium chloride was used as the emulsifier, and then blended with the aqueous solution of GO. Through electrostatic attraction, the exfoliated GO sheets were tightly adhered on the PMMA particles. The GO sheets could be reduced in situ into graphene sheets by a chemical method, without the aggregation. The structure of the prepared composites and the influences of GO and graphene sheets on the properties of PMMA were investigated. Both GO and graphene sheets can increase the glass transition temperature and storage modulus of PMMA. Moreover, graphene sheets provided a more significant reinforcement effect.     

Tunable mechanical properties of MWCNT–glass fiber fabric reinforced epoxy composites by controlling MWCNTs dispersing conditions

A novel, simple and cost-effective method, which is capable of easily tailoring the dispersion of multi-walled carbon nanotubes (MWCNTs), was developed here to fabricate the MWCNT–glass fiber fabric (MWCNT–GFf) multiscale composites with tunable mechanical properties. MWCNTs were dispersed into the commercial GFfs through the combined effect of the ultrasound and amino silane (AS) firstly, followed by a resin infusion process. By tuning the ultrasonic power and AS concentration, it is possible to control the MWCNTs dispersion level and subsequently mechanical properties of resultant composite. Making use of optimal dispersion conditions, which involves the optimal combination of ultrasonic power and AS concentration, the interlaminar shear strength of MWCNT–GFf reinforced composites was dramatically increased by 40.5%, and the storage modulus in the glassy region and rubbery region was improved by 27.7% and 125.0%, respectively. The work demonstrates the great promise of this novel method toward practical, industrial application in manufacturing fiber-reinforced composites with superior mechanical properties.     

Effect of chemical modifications of the pineapple leaf fiber surfaces on the interfacial and mechanical properties of laminated biocomposites

Natural fiber reinforced renewable resource based laminated composites were prepared from biodegradable poly(lactic acid) (PLA) and untreated or surface-treated pineapple leaf fibers (PALF) by compression molding using the film stacking method. The objective of this study was to determine the effects of surface treatment of PALF on the performance of the fiber-reinforced composites. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) were used to aid in the analysis. The mechanical properties of the PLA laminated composites were improved significantly after chemical treatment. It was found that both silane- and alkali-treated fiber reinforced composites offered superior mechanical properties compared to untreated fiber reinforced composites. The effects of temperature on the viscoelastic properties of composites were studied by dynamic mechanical analysis (DMA). From the DMA results, incorporation of the PALF fibers resulted in a considerable increase of the storage modulus (stiffness) values. The heat defection temperature (HDT) of the PALF fiber reinforced PLA laminated composites was significantly higher than the HDT of the neat PLA resin. The differential scanning calorimeter (DSC) results suggest that surface treatment of PALF affects the crystallization properties of the PLA matrix. Additionally, scanning electron microscopy (SEM) was used to investigate the distribution of PLA within the fiber network. SEM photographs of fiber surface and fracture surfaces of composites clearly indicated the extent of fiber–matrix interface adhesion. It was found that the interfacial properties between the reinforcing PALF fibers and the surrounding matrix of the laminated composite are very important to the performance of the composite materials and PALF fibers are good candidates for the reinforcement fiber of high performance laminated biodegradable biocomposites.     

Preparation and Characterization of Grafted Natural Rubber/Graphene Oxide Nanocomposites

Vinyltriethoxysilane (VTES) was grafted onto natural rubber (NR) in latex form, using potassium persulfate (KPS) as initiator. The VTES grafted NR (NR-g-VTES) was then further reinforced with graphene oxide (GO) by a mechanical mixing method with different GO loadings to get the rubber composite (GO/NR-g-VTES). The NR-g-VTES was characterized and confirmed by attenuated total teflectance-Fourier transforms infrared spectroscopy (ATR-FTIR). The effect of GO content on the curing characteristics and resulting mechanical properties of the GO/NR-g-VTES were studied and compared with neat NR filled with GO (NR/GO). The maximum and minimum torque and the tensile and tear strength of the NR-g-VTES/GO composites were higher than that of NR/GO. The samples containing low GO concentration showed maximum torque and tensile and tear strength. Dynamic mechanical analysis showed that the interaction between GO and NR-g-VTES was better than that of the GO-reinforced NR.     

Effects of carbon fiber surface treatment on the tribological properties of 2D woven carbon fabric/polyimide composites

Polyacrylonitrile (PAN)-based carbon fabric (CF) was modified with strong HNO₃ oxidation and then introduced into polyimide (PI) composites. The friction and wear properties of the carbon fabric reinforced polyimide composites (CFRP), sliding against GCr15 stainless steel rings, were investigated on an M-2000 model ring-on-block test rig under dry sliding. Experimental results revealed that the carbon fiber surface treatment largely reduced the friction and wear of the CFRP. Compared with the untreated ones, the surface-modified CF can enhance the tribological properties of CFRP efficiently due to the improved adhesion between the CF and the PI matrix. Scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS) study of the carbon fiber surface showed that the fiber surface became rougher and the oxygen concentration increased greatly after surface treatment, which improved the adhesion between the fiber and the PI matrix and improved the friction-reduction and anti-wear properties of the CFRP. An erratum to this article can be found at