Synergistic Effect of Polyhedral Oligomeric Silsesquioxane and Multiwalled Carbon Nanotubes on the Flame Retardancy and the Mechanical and Thermal Properties of Epoxy Resin

A novel polyhedral oligomeric silsesquioxane containing phosphorus and boron (PB-POSS) was synthesized. The resulting PB-POSS and multiwalled carbon nanotubes (MWCNTs) were incorporated into an epoxy resin (EP) to prepare PB-POSS/MWCNTs/EP composites through a solution mixing method. The synergistic effect of MWCNTs and PB-POSS on the thermal and mechanical properties and the flame retardancy of these flame retardant composites were studied. The experimental results showed that the introduction of PB-POSS or MWCNTs further improved the LOI values of the epoxy resin, and the highest LOI value (32.8%) was obtained for the formulation containing 14.6 wt% PB-POSS and 0.4 wt% MWCNTs. In addition, the incorporation of both PB-POSS and MWCNTs significantly improved the thermal and mechanical properties of the composites. The mechanical properties of composites containing 14.7 wt% PB-POSS and 0.3 wt% MWCNTs reached the maximum. The impact strength and flexural strength increased by 42% and 7%, respectively, compared to the neat epoxy resin. Thus, a combination of PB-POSS and MWCNTs in the appropriate ratio could effectively enhance the thermal and mechanical properties and the flame retardancy of the epoxy resin matrix.     

Tribological Properties of Surface-Modified Graphene Filled Carbon Fabric/Polyimide Composites

To improve the wear resistance of carbon fabric reinforced polyimide (CF/PI) composite, surface-modified graphene (MG) was synthesized and employed as a filler. The flexural strength, Rockwell hardness and thermal properties of the composites were tested. The composites were also evaluated for their tribological properties in a ring-on-block contact mode under dry sliding conditions. The results showed that the wear rate of MG reinforced CF/PI composites was reduced when compared to unfilled CF/PI composite. It was found that the 1?wt% MG filled CF/PI composites exhibited the optimal tribological properties. The worn surface, wear debris and transfer films were analyzed by scanning electron microscopy (SEM) and optical microscopy (OM) with the results helping to characterize the wear mechanism.     

Thermal and Tensile Properties of Epoxy Nanocomposites Reinforced by Silane-functionalized Multiwalled Carbon Nanotubes

Epoxy nanocomposites with unmodified multiwalled carbon nanotubes (u-MWCNTs) and silanized multiwalled carbon nanotubes (si-MWCNTs) were prepared by a cast molding method. The effects of 3-aminopropyltriethoxysilane functionalization of MWCNTs on thermal, tensile, and morphological properties of the nanocomposites were examined. The nanocomposites were characterized by thermogravimetric analysis, dynamic mechanical thermal analysis, and tensile testing. The results showed that epoxy composites based on si-MWCNTs showed better thermal stability, glass transition temperature, and tensile properties than the composites based on u-MWCNTs. These results prove the effect of silane functionalization on the interfacial adhesion between epoxy and MWCNTs. This was further confirmed by morphology study of fractured surfaces of nanocomposites by field emission scanning electron microscopy.     

Influence of Carbon Nanotubes on the Crystallization and Directional Tensile Behavior of High-Density Polyethylene Prepared by Dynamic-Packing Injection Molding

The influence of multi-walled carbon nanotubes (MWCNTs) on the crystallization and directional tensile properties of high-density polyethylene (HDPE) was studied for samples prepared by dynamic-packing injection molding (DPIM). Oscillatory shear was imposed on the gradually cooled melt during the packing solidification stage of DPIM. For the oriented composites containing 1.8 wt% MWCNTs, the tensile fracture behavior showed typical brittle features along the flow direction (FD) and perpendicular direction (PD), which were almost the same as those that occurred in oriented pure HDPE. The elongation at break along both directions decreased due to the incorporation of MWNCTs in the oriented composites compared with the oriented pure HDPE. However, the tensile strength of the oriented HDPE/MWCNT composites was greatly improved along the FD due to the presence of carbon nanotubes; meanwhile, it was not weakened along the PD. In scanning electron microscopy observations, it was found that there were some oriented hybrid shish-kebab structures in a nanometre scale in the oriented HDPE/MWCNT composites, but not in its isotropic composites. This suggests that MWCNTs were involved in the shear-induced crystallization of HDPE. Differential scanning calorimetry measurements confirmed that the crystallinity of oriented HDPE composites with 1.8 wt% MWCNTs was higher than those of isotropic HDPE and isotropic composites, but was not obviously higher than that of oriented pure HDPE. These findings demonstrate that MWCNTs indeed affected the formation of crystalline structures, but did not greatly influence the crystallinity of HDPE under shear flow. The transition of crystalline morphology might be the reason for change in tensile behavior for the oriented HDPE/MWCNT composites compared with the oriented pure HDPE.     

Sol-Gel Synthesis of Multi-Walled Carbon Nanotubes Reinforced Alumina-Silica Fibers

Multi-walled carbon nanotubes (MWCNTs) reinforced alumina-silica fibers were prepared by the sol-gel dry-spinning method. Aluminum isopropoxide (AIP), aluminum nitrite (AN), and tetraethyl orthosilicate (TEOS) were used as starting materials to prepare spinnable aluminosilicate sols in aqueous media. Polyvinylpyrrolidone (PVP) was used as dispersant agent to homogeneous disperses MWCNTs in the spinnable aluminosilicate sol through an in-situ process. The structure and mechanical properties of the MWCNTs reinforced alumina-silica fibers were studied. The results revealed that homogeneous dispersion of MWCNTs in alumina-silica fibers improved their mechanical properties considerably. The addition of only 0.5 wt% acid-treated MWCNTs into alumina-silica fibers result in a 60% increase in tensile strength to 398 ± 45 MPa.     

Carbon fiber/epoxy composite materials cured thermally and with microwave irradiation

In this paper, composite materials of short carbon fibers (CFs) and a thermosetting epoxy were prepared in three different ways: without curing, thermal curing, and thermal curing followed by microwave irradiation. Mechanical properties of the three kinds of CF reinforced plastic (CFRP) composites were studied to explore the effect of microwave irradiation. Microscopic study with the aid of a scanning electron microscope (SEM) was performed on fractured composite surfaces to identify the principle features of failure. Degree of polymerization of the epoxy resin in the three CFRP composites was evaluated by infrared (IR) spectroscopy. The microwave irradiated CFRP exhibited mechanically ductile behavior even though its highest degree of polymerization. Use of microwaves and resultant stronger physico-chemical linkage at the interface between CF and epoxy resin are the main feature of this study.     

Influence of Fiber Surface Treatment on Mechanical Properties of CF/PET Composites

Carbon fiber (CF) / poly (ethylene terephthalate) (PET) composites were prepared with various contents (2–15wt%) of short carbon fibers. To investigate the effect of surface treatment of the CF on the mechanical properties of the composites, three specimens were prepared; those with short carbon fibers (called SCF), short carbon fibers oxidized with nitric acid (called NASCF) and the fibers oxidized with nitric acid and treated with silane coupling agent (called SCSCF). Flexural, tensile and impact tests were performed to observe mechanical behavior of the specimens. The morphology of the specimens was also studied with a scanning electron microscope (SEM). SCSCF composite had better mechanical properties than the other composites with the same content of carbon fibers since the coupling agent resulted in better interfacial adhesion between the fiber and the matrix.     

Thermal and Mechanical Properties of Poly(lactic acid)/Modified Carbon Black Composite

Poly(ethylene glycol) (PEG) was added as a plasticizer to the composite of poly(lactic acid) (PLA) and a modified carbon black (MCB). Among the three different molecular weight (M_n = 1000, 2000, 6000) PEGs used, PEG2000 promoted crystallization of PLA and enhanced the nucleation activity of MCB more efficiently than the other two. The crystallization rate of PLA/PEG2000/3 wt% MCB composite was three times that of PLA. Although a small decrease in tensile strength and modulus of elasticity of the composite was found as the PEG content increased, the elongation at break of the PLA/PEG/MCB composites significantly improved. When the PEG2000 content was 15 wt%, the elongation at break of the blend was 90%, 4.5 times that of the neat PLA.     

A study on the DC-electrical and thermal conductivities of epoxy/ZnO composites doped with carbon black

Thermo-electrical characterizations of hybrid polymer composites, made of epoxy matrix filled with various zinc oxide (ZnO) concentrations (0, 4.9, 9.9, 14.9, and 19.9 wt%), and reinforced with conductive carbon black (CB) nanoparticles (0.1 wt%), have been investigated as a function of ZnO concentration and temperature. Both the measured DC-electrical and thermal conductivities showed ZnO concentration and temperature dependencies. Increasing the temperature and filler concentrations were reflected in a negative temperature coefficient of resistivity and enhancement of the electrical conductivity as well. The observed increase in the DC conductivity and decrease in the determined activation energy were explained based on the concept of existing paths and connections between the ZnO particles and the conductive CB nanoparticles. Alteration of ZnO concentration with a fixed content of CB nanoparticles and/or temperature was found to be crucial in the thermal conductivity behavior. The addition of CB nanoparticles to the epoxy/ZnO matrix was found to enhance the electrical conduction resulting from the electronic and impurity contributions. Also, the thermal conductivity enhancement was mostly attributed to the heat transferred by phonons and electrons hopping to higher energy levels throughout the thermal processes. Scanning electron microscopy and energy-dispersive spectroscopy were used to observe the morphology and elements’ distribution in the composites. The observed thermal conductivity behavior was found to correlate well with that of the DC-electrical conductivity as a function of the ZnO content. The overall enhancements in both the measured DC- and thermal conductivities of the prepared hybrid composites are mainly produced through mutual interactions between the filling conductive particles and also from electrons tunneling in the composite's bulk as well.     

Mechanical and Thermal Properties of Amine Functionalized Multi-walled Carbon Nanotubes Epoxy-Based Nanocomposite

This study is focused on fabrication and characterization of multi-walled carbon nanotubes (MWCNTs) reinforced epoxy composites to understand variation of mechanical and thermal properties. Samples were prepared by infusing both amine functionalized and non-functionalized MWCNT into commercially available EL-350 epoxy resin. Flexure, quasi-static compression and high strain rate (HSR) tests were performed with 0.1%, 0.2% and 0.3% of MWCNTs to observe variation in mechanical properties. The optimum loading was found at 0.2%. Nanocomposites with amine functionalized MWCNTs showed better properties compared to that with unmodified MWCNTs. Scanning electron microscopy (SEM) analysis was performed to confirm an improvement in dispersion with functionalization. Thermal properties were investigated by thermogravimetric analysis (TGA).     

Electrostatic Layer-by-Layer Assembly of Hierarchical Structure of Multi-Walled Carbon Nanotubes With Glass Fiber Cloth Reinforced Epoxy Composites

A hierarchical structure of glass fiber cloth (GFC) deposited with multiwalled carbon nanotubes (MWCNTs) and cationic polyelectrolyte poly (diallyldimethylammonium chloride) (PDDA) was fabricated by the layer-by-layer (LBL) assembly method. We demonstrated that negatively charged MWCNTs, by acid functionnalization, and positively charged PDDA were sequentially adsorbed onto the GFC to form a uniform and porous interconnected network structure of MWCNTs. Multiscale composites with GFC-[PDDA-MWCNTs] _n were prepared by compression molding. The presence of the MWCNTs with their porous nanostructure helped in the formation of an interpenetrating network with the matrix at the interface layer. The resulting interlaminar strength increased by 18～37% and the surface electrical resistance (～10⁵ Ω) dropped greatly compared to those of epoxy/GFC composites (10¹⁴ Ω), showing them to be promising structural composites with GFC-[PDDA-MWCNTs] _n reinforcement with an improvement in properties over epoxy/GFC composites.     

Fabrication and Properties of Carbon Nanotube and Poly(vinyl alcohol) Composites

Dispersion of carbon nanotubes in a polymer matrix is one of the most critical issues in carbon nanotube/polymer composites. In this paper we discuss the considerable improvement in the dispersion of multiwalled carbon nanotubes (MWNTs) in poly(vinyl alcohol) (PVA) matrix that was attained through gum arabic treatment. The mechanical properties of these MWNT/PVA composites show that only 2 wt% nanotube loading increases the tensile modulus by more than 130%.     

Effect of Carbon Nanotubes on the Mechanical Properties of Polypropylene/Wood Flour Composites: Reinforcement Mechanism

Maleic anhydride grafted polypropylene (PP-g-MA) was employed as the compatibilizer and carbon nanotubes (CNTs) or hydroxylated CNTs as reinforcements for polypropylene/wood flour composites. The results showed that when the PP-g-MA loading level was 10 wt%, the bending strength, tensile strength, Izod notched impact strength, and elongation at break of PP-wood composites were enhanced by 85% (66.3 MPa), 93% (33.7 MPa), 5.8% (2.01 kJ/m²), and 64% (23%), respectively, relative to the uncompatibilized composites. The introduction of pristine CNTs only improved slightly the overall mechanical properties of the compatibilized composites due to poor interfacial compatibility. Unlike CNTs, incorporating hydroxylated CNTs (CNT-OH) could significantly improve all of the mechanical properties; for instance, at 0.5 wt% CNT-OH loading, the flexural strength and tensile strength reached 68.5 MPa, and 40.4 MPa about 6.6% higher than that for the composites with the same CNT loading. Furthermore, CNT-OH also remarkably enhanced the storage modulus. Contact angle and morphology observations indicated that the increases in mechanical properties could be attributed to the improvements of interfacial interactions and adhesions of CNTs with the matrix and fillers.     

Study on the Tribological Properties of Carbon Fabric/Polyimide Composites Filled with SiC Nanoparticles

Carbon fabric reinforced thermoplastic polyimide composites have significant applications in the field of tribology. However, there are relatively few studies that have been focused on the investigation of these materials. In the present study, carbon fabric/polyimide (CF/PI) composites, reinforced further with SiC nanoparticles, were prepared by dip-coating and hot press molding methods. Rockwell hardness and flexural testing of the composites were conducted. The friction and wear behavior of the resulting carbon fabric composites were evaluated in a ring-on-block contact mode under dry sliding condition. The results showed that the SiC nanoparticles significantly improved the hardness and flexural strength when compared to the CF/PI composites without the SiC additions. The CF/PI composites reinforced with 5 vol% SiC nanoparticles demonstrated the most beneficial mechanical and tribological properties compared to the composites with greater and lesser SiC nanoparticles. Scanning electron microscopy (SEM) and optical microscopy (OM) were employed in order to study the mechanism of tribological behavior. A continuous and thin transfer film formed during the friction test of the composites led to a significant improvement of the tribological properties.     

Synthesis of modified multi-walled carbon nanotube poly(benzimidazole-imide) composites: assessment of morphological and thermo-mechanical properties

A fully aromatic poly(benzimidazole-imide) (PBI) containing triazole side units and amine-modified multi-wall carbon nanotube (MWCNT)/PBI composites were fabricated via a polymerization process of monomer reactants and solution mixing with ultrasonication excitation. The polymer and composites were characterized by field emission scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray diffraction. According to the microscopic characterizations, the MWCNTs homogeneously dispersed in the composites. The mechanical properties of the composite films were also measured by tensile test. The test results evidently indicated that the Young’s modulus increased by about 60.0% at 1 wt% CNT loading, and further modulus growth was observed at higher filler loading. The composite films hold preferable thermal stability the same as the pure PBI. The improvement of the mechanical and thermal properties was attributed to the incorporation of the surface modified CNTs. For CNT-reinforced polymer composites, strong interfacial adhesion and uniform dispersion of CNTs are more crucial factors for improving such properties.     

The Effect of Triethylene-Tetramine Treatment of Carbon Fibers on Performance of Composites

Amino groups can be introduced to the surface of carbon fibers (CF) by triethylene-tetramine (TETA) treatment. Carbon fibers coated with triethylene-tetramine (TETA) were treated at 400°C for 30 s in an oxidizing furnace. Differential scanning calorimetry studies showed that the surface functional groups of CF reacted with TETA. The changes of the surface composition and structure of CF were tested by X-ray photoelectron spectrometry (XPS). The interfacial interaction between the resulting CF and an epoxy matrix was also characterized by scanning electron microscopy (SEM) and three-point short-beam shear testing. The XPS results indicate that the number of amino groups on the surface of the CF was significantly increased after being treated with TETA. The interlaminar shear strength (ILSS) of TETA-treated CF-reinforced resin composites (CFRP) was increased by 30% compared with untreated ones, and in the treated CF fracture sections, CFRP pores and carbon fiber pullout were seldom observed. The failure of composites reinforced by treated CF shows a cohesive failure effect in the interface layer.     

Physical Properties of Micro Hollow Glass Bead Filled Castor Oil-Based Polyurethane/Epoxy Resin IPN Composites

A series of micro hollow glass beads (HGB) filled castor oil-based polyurethane/epoxy resin graft interpenetrating polymer network (IPN) composites were prepared. The tensile and impact strengths, impact fractured surfaces, damping properties and thermal stability of the IPN composites were studied systematically in terms of composition. Results revealed that the addition of HGB into polyurethane/epoxy IPN can significantly improve not only the tensile strength but also the impact strength. The tensile strength was increased by 61% and at the same time the impact strength was increased by 25% when the HGB content was 1.5%. The damping properties were better than the composition of 0.5% or 2% HGB content when the HGB content was 1% or 1.5%. The thermal decomposition temperature was also slightly improved by the incorporation of HGB. It is suggested that the HGB reinforced polyurethane/epoxy resin IPN composites could be used as structural damping materials.     

Poly(Butylene Terephthalate)/Single Wall Carbon Nanotubes Composite Nanofibers by Electrospinning

Poly(buthylene terephthalate)(PBT)/single wall carbon nanotubes (SWCNTs) composite nanofibers were prepared by electrospinning. The effect of carbon nanotubes on the morphology, crystallization, and mechanical properties of the electrospun composite nanofibers were investigated by SEM, DSC, and tensile testing, respectively. SEM observations indicated that the presence of SWCNTs resulted in finer nanofibers for lower loading; however, a broader distribution, especially for the higher diameter ranges was found for nanofibers with higher amounts of carbon nanotubes. SWCNTs accelerated crystallization and acted as a nucleating agent; the degree of crystallinity increased with increasing content of SWCNTs, followed by a moderate decrease at higher content. Specific tensile strength and modulus of the PBT/SWCNTs composite nanofibers mats were higher than that of neat PBT nanofibers mat. However, the elongation at break of composite nanofibers mats was lower than that of the neat PBT nanofibers mat.     

Electrical Conductivities and Physical and Mechanical Properties of Carbon Fiber (CF) and Carbon Nano-Tube (CNT) Filled Polyolefin Nano-Composites

Carbon nano-tube (CNT)- and carbon fiber (CF)-filled polyolefin nano-composites were prepared by melt blending. The water absorption, expansion ratio, electrical conductivities, and physical and mechanical properties of the prepared nano-composites were extensively investigated. The experimental results showed that the water absorption increased with the elapsed time from the starting point when the samples were immersed into the water. The linear expansion ratios of the composites were found to increase gradually with time till reaching an equilibrium value. Composites with excellent dielectric properties could be obtained when the filler content was above the percolation threshold. The addition of CNT and CF resulted in no obvious improvement in mechanical properties in the present study, but both Shore hardness and Vicat softening temperature (VST) of the composites increased with increasing filler content. The present work will be of practical importance to the CNT/CF filler composites design, and optimization of processing variables, as well as the further exploration of the “processing-structure-property” relationship of polyolefin materials.     

Effect of Carbon Fiber Surface Oxidation on Tribological Properties of PTFE Composite under Oil-Lubricated Conditions

Air-oxidation and ozone surface treatment of carbon fibers (CF) on tribological properties of CF reinforced polytetrafluoroethylene (PTFE) composites under oil-lubricated conditions was investigated. Experimental results revealed that ozone treated CF reinforced PTFE (CF/PTFE) composite had the lowest friction coefficient and wear under various applied loads and sliding speeds compared with untreated and air-oxidated composites. X-ray photoelectron spectroscopy (XPS) study of the carbon fiber surface showed that, after ozone treatment, oxygen concentration was obviously increased, and the amount of oxygen-containing groups on CF surfaces were increased greatly. The increase in the amount of oxygen-containing groups enhanced interfacial adhesion between CF and PTFE matrix, and large scale rubbing-off of PTFE was prevented; therefore, the tribological properties of the composite were improved.