Combination of microspheres and sol-gel electrophoresis for the formation of large-area ordered macroporous SiO2

A simple and effective fabrication scheme involving sequential electrophoretic depositions of polystyrene (PS) microspheres (500 nm and 1 μm in diameter) and SiO₂ sols (~ 5 nm in diameter) to produce large-area ordered macroporous SiO₂ inverse opals (2 × 2 cm²) on ITO substrates is demonstrated. The zeta potentials for PS microsphere suspension and SiO₂ sols are measured to determine an optimized processing window in which both samples carry negative surface charges and sol-gel transformation can be properly implemented. Our approach entails the electrophoresis of PS microspheres to render a colloidal crystal with negligible defects. Afterward, SiO₂ sols are infiltrated to the interstitial voids among the closely-packed PS microspheres via another electrophoresis process, followed by an oxidation treatment to remove the PS colloidal template and complete the densification of SiO₂ gels. The resulting SiO₂ inverse opals reveal impressive surface uniformity and structural integrity. Fourier transform infrared spectroscopy confirms the complete removal of PS microspheres, leaving an intact SiO₂ skeleton, whereas X-ray diffraction pattern indicates its amorphous nature.     

Hierarchically ordered porous nickel oxide array film with enhanced electrochemical properties for lithium ion batteries

Hierarchically ordered porous nickel oxide array film was prepared by electrodeposition through monolayer polystyrene spheres template. The as-prepared film had a highly porous structure of interconnected macrobowls array possessing nanopores. As anode material for lithium ion batteries, the porous array NiO film exhibited weaker polarization, higher coulombic efficiency and better cycling performance in comparison with the dense NiO film. After 50 cycles, the discharge capacity of porous array NiO film was 518 mAh g^? 1 at 1 C rate, higher than that of the dense NiO film (287 mAh g^? 1). The enhancement of the electrochemical properties was due to the unique hierarchical porous architecture, which provided fast ion/electron transfer and alleviated the structure degradation during the cycling process.     

Preparation of a palladium alloy composite membrane supported in a porous stainless steel by vacuum electrodeposition

Pinhole-free palladium/nickel (Pd/Ni) alloy membranes deposited on a porous stainless steel (SUS) support have been fabricated. The deposition was made by vacuum electrodeposition technique which could produce the alloy film less than 1 μm thick. This technique allows for the Pd/Ni alloy by employing Pd/Ni complex reagent, and typical Pd/Ni plating had compositions of 78% Pd and 22% Ni. In order to make the surface smooth and enhance the adhesive bond between the top layer and the substrate, a nascent porous SUS disk was treated sequently with submicron nickel powder and CuCN solution. The important parameters that can affect deposition were pore size, defects, and surface roughness of substrate. The membranes were characterized by permeation experiments with hydrogen and nitrogen at temperatures ranging from 623 to 823 K and pressures from 10.3 to 51.7 cmHg. The composite membranes prepared in this technique yielded excellent separation performance for hydrogen: hydrogen permeance of 5.79×10⁻² cm³/cm² cmHg s and hydrogen/nitrogen (H₂/N₂) selectivity was 4700 at 823 K.     

Room-temperature ionic liquid for lanthanum electrodeposition

In this letter, we report for the first time lanthanum electrodeposition in ambient atmosphere using 1-octyl-1-methyl-pyrrolidinium bis(trifluoromethylsulfonyl)imide ionic liquid. This electrolyte exhibits an electrochemical window of 4.8 V with a strong cathodic stability and a low hygroscopic character that allows electrodeposition without the need of an inert atmosphere. A 350 nm thick lanthanum film was obtained after 2 h potentiostatic deposition.     

Preparation of anatase phase titanium dioxide film by non-aqueous electrodeposition

The electrodeposition–annealing route to fabricating thin film of the promising photocatalyst material anatase-titanium dioxide (anatase-TiO₂) has been studied. The sample was deposited with a solution of N,N-dimethylformamide containing titanium compound by controlled-potential technique. SEM image showed the annealed sample at 600 °C for 1 h under air provided a continuous film with a thickness of ca. 350 nm. In this sample, X-ray photoelectron spectrum corresponding to the Ti 2p peak assigned to a chemical bond of TiO₂ and X-ray diffraction peaks assigned to the anatase phase were observed, respectively. Electrochemical oxidation in sodium sulfate solution on this annealed film was enhanced in the presence of UV light radiation. These results confirm the successful synthesis of photocatalytic anatase-TiO₂ film by the electrodeposition and annealing process.     

Synthesis of nickel selenide thin films for high performance all-solid-state asymmetric supercapacitors

As a significant semiconductor, nickel selenide shows enormous potential and extensive application prospects in the field of sensor, photocatalysis and supercapacitor. In this paper, nickel selenide (Ni₃Se₂, NiSe) thin films were successfully fabricated on stainless-steel sheet using a facile, effective electrodeposition technique. The morphologies, microstructures and chemical compositions of the thin films are characterized systematically. Electrochemical tests exhibit that the Ni₃Se₂ and NiSe possess high specific capacitance of 581.1 F/g and 1644.7 F/g, respectively. A flexible, all-solid-state asymmetric supercapacitor is assembled by utilizing NiSe film as positive electrode and activated carbon as negative electrode. The solid device delivers a high areal capacitance of 27.0 mF/cm² at the current density of 0.7 mA/cm². The maximum volumetric energy density and power density of the NiSe//AC asymmetric SCs can achieve 0.26 mWh/cm³ and 33.35 mW/cm³, respectively. The device shows robust cycling stability with 84.6% capacitance retention after 10,000 cycles, outstanding flexibility and satisfactory mechanical stability. Moreover, two devices in series can light up a red light-emitting diode, which displayed great potential applications for energy storage.     

Enhanced oxygen evolution at hydrous nickel oxide electrodes via electrochemical ageing in alkaline solution

The effect of electrochemically ageing hydrous nickel oxide films via slow repetitive potential multi-cycling across the main nickel (II/III) redox peak was investigated in an aqueous base environment using cyclic voltammetry and steady state polarisation curves in the oxygen evolution reaction (OER) region. Similarities between hydrous nickel oxide films and electroprecipitated ‘battery type’ nickel oxide were shown due to their similar change in redox and oxygen evolving properties as a result of film ageing. This ageing method was found to significantly enhance the OER performance of the hydrous nickel oxide electrode with the OER overpotential decreasing by 60 ± 2 mV and experiencing a 10 fold increase in OER rate for a fixed overpotential over that of an un-aged electrode. The OER turnover frequency for an aged electrode was found to be 1.16 ± 0.07 s^− 1 in comparison to 0.05 ± 0.003 s^− 1 for a hydrous nickel oxide electrode not subjected to ageing.     

Micro-electrodeposition in the presence of ionic liquid for the preconcentration of trace amounts of Fe,Co, Ni and Zn from aqueous samples

The paper presents the preconcentration of trace elements via electrodeposition onto a (micro)aluminum cathode in the presence of ionic liquid 1-butyl-3-methylimidazolium hexafluorophosphate [BMIM][PF₆] as a supporting electrolyte. The advantages of the proposed method include very simple instrumentation for the preconcentration of trace elements and low-cost reagents. The experiment showed that the use of ionic liquid in the electrodeposition process significantly improves sensitivity, recovery and detection limits for the determination of trace amounts of iron, cobalt, nickel and zinc. The preconcentrated metals were determined using X-ray fluorescence spectrometry. The optimum parameters for electrodeposition such as pH, the volume of the analyzed solution, the voltage and the deposition time were studied. Under the optimized conditions, the detection limits were 5, 2, 3 and 6 μg L^− 1 for iron, cobalt, nickel and zinc, respectively. The precision and recovery of the method were in the range of 3–5.5%, and 92–103%, respectively. The calibration was performed using aqueous standards of Fe(III), Co(II), Ni(II) and Zn(II) in the range 0.01–0.25 mg L^− 1. The method was applied successfully in water analysis.     

Electrodeposition of cobalt-sulfide nanosheets film as an efficient electrocatalyst for oxygen evolution reaction

In this communication, we report the development of cobalt-sulfide nanosheets film on Ti mesh (Co-S/Ti mesh) via electrodeposition as a novel oxygen evolution anode in basic media. Electrochemical experiments suggest that this Co-S/Ti mesh electrode exhibits high catalytic activity and good stability. It needs overpotential of 361 mV to drive current density of 10 mA cm^− 2 and its catalytic activity is maintained for at least 20 h.     

Synthesis of nanostructured films from template electrodeposition technique

In this report, the use of a simple and versatile technique of templated electrodeposition through colloidal templates to produce nanostructured films of Pt and Au with regular submicron spherical holes arranged in a hexagonal close-packed structure is described. The templates were produced by self assembly of a monodispersed suspension of polystyrene spheres on gold substrates using capillary forces. The self assembly process was modified through the chemical modification of the gold substrate with cysteamine thiol. Films of Pt and Au were prepared by electrochemical deposition through the template. The electrochemical deposition charge and the current time curve were used to control the film height with a precision of approximately 10 nm. The colour of the nanostructured films changed as the film thickness was changed. On the other hand, high surface area of the nanostructured Pt film on top of the gold substrate was calculated using electrochemical cyclic voltammogram. About 55 roughness factor was obtained. SAXS measurements showed strong scattering at low angles indicating the presence of a well-ordered mesostructure.     

Characterisation of salt films on dissolving metal surfaces in artificial corrosion pits via in situ synchrotron X-ray diffraction

The salt films formed on metal surfaces dissolving inside artificial corrosion pits formed in 1 M HCl have been probed with synchrotron X-ray diffraction. NiCl₂ · 6H₂O is the main phase in the salt film on nickel, whereas salt films on both iron and 316 L stainless steel are predominantly FeCl₂ · 4H₂O. However, the salt film on iron has a very fine homogeneous crystallite size whereas that on stainless steel is much coarser. The potential-dependence of the film formed on iron has been determined.     

Assembly of NaTaO3 porous microspheres via imperfect oriented attachment mechanism

Spongy-like NaTaO₃ mesoporous microspheres are assembled from nanoparticles via imperfect oriented attachment. Study shows that the NaTaO₃ spongy microspheres with the diameters of ～1 μm are composed of the fundamental building blocks of ～50 nm NaTaO₃ nanospheres. The high-resolution transmission electron microscopy further reveals that these fundamental building blocks are assembled from primary building blocks of ～10 nm NaTaO₃ nanocrystals. The pore diameters of these spongy microspheres are ca. 30 nm and the Brunauer–Emmett–Teller (BET) surface area is calculated to be 57.8 m² g^?1. This interesting ternary alkali metal composite oxide of NaTaO₃ spongy microspheres with high specific surface area and strong stability will be favorable for their practical application in photocatalysis. This synthesis route may throw light on the fabrication of the binary or ternary porous metal oxides by geometrical stacking of the nanobuilding blocks via imperfect oriented attachment.     

Fabrication of solid thin film electrolyte and LiCoO2 by aerosol flame pyrolysis deposition

Aerosol flame pyrolysis deposition method was applied to deposit the oxide glass electrolyte film and LiCoO₂ cathode for thin film type Li-ion secondary battery. The thicknesses of as-deposited porous LiCoO₂ and Li₂O–B₂O₃–P₂O₅ electrolyte film were about 6 μm and 15 μm, respectively. The deposited LiCoO₂ was sintered for 2 min at 700 °C to make partially densified cathode layer, and the deposited Li₂O–P₂O₅–B₂O₃ glass film completely densified by the sintering at 700 °C for 1 h. After solid state sintering process the thicknesses were reduced to approximately 4 μm and 6 μm, respectively. The cathode and electrolyte layers were deposited by continuous deposition process and integrated into a layer by co-sintering. It was demonstrated that Aerosol flame deposition is one of the good candidates for the fabrication of thin film battery.     

A binder-free thin film anode composed of Co2 +-intercalated buserite grown on carbon cloth for oxygen evolution reaction

We present a binder-free catalytic anode for highly efficient and stable oxygen evolution reaction in alkaline media. The catalyst consists of a thin film of buserite-type layered manganese dioxide (MnO₂) intercalated with Co^2 + ions, resulting from electrodeposition of the layered MnO₂ film with tetrabutylammonium (Bu₄N⁺) ions on a carbon cloth, followed by ion-exchange of the initially incorporated Bu₄N⁺ with Co^2 + in solution. The electrode is capable to produce a current density of 10 mA cm^− 2 at an overpotential (η) of 377 mV with a Tafel slope of 48 mV dec^− 1, much superior to the layered MnO₂ without Co^2 +.     

One-step fabrication of chitosan–hematite nanotubes composite film and its biosensing for hydrogen peroxide

This work reports on a novel chitosan–hematite nanotubes composite film on a gold foil by a simple one-step electrodeposition method. The hybrid chitosan–hematite nanotubes (Chi–HeNTs) film exhibits strong electrocatalytic reduction activity for H₂O₂. Interestingly, two electrocatalytic reduction peaks are observed at −0.24 and −0.56 V (vs SCE), respectively, one controlled by surface wave and the other controlled by diffusion process. The Chi–HeNTs/Au electrode shows a linear response to H₂O₂ concentration ranging from 1 × 10⁻⁶ to 1.6 × 10⁻⁵ mol L⁻¹ with a detection limit of 5 × 10⁻⁸ mol L⁻¹ and a sensitivity as high as 1859 μA μM⁻¹ cm⁻².     

Demonstration of a novel,flexible, photocatalytic oxygen-scavenging polymer film

The preparation of a novel, flexible, photocatalytic, oxygen-scavenging polymer film is described. The film incorporates nanocrystalline titania particles in an ethyl cellulose polymer film, with or without an added sacrificial electron donor of triethanolamine. When coated on the inside of a glass vessel its UV-driven light-scavenging action is demonstrated by platinum octaethyl porphyrin coated glass beads sealed inside, since their luminescence increases with increasing UV-irradiation time. When used as a flexible film, work with an oxygen electrode shows that the film is able to scavenge oxygen at an average rate of 0.017 cm³ O₂ h⁻¹ cm⁻² over a 24 h period, which compares favourably to other, well-established oxygen-scavenger systems. The potential of using such as system for oxygen scavenging in packaging is discussed briefly.     

Free-volume distribution and glass transition of nano-scale polymeric films

Positron annihilation spectroscopy has been used to measure the ortho-positronium lifetime variation with respect to the temperature in an 80-nm polystyrene film on Si in different depths. The surface and interface glass transition temperatures were found to be significantly suppressed by 18 and 12 K at the depth of 5 and 70 nm from the surface, respectively. The observed T_g-depth dependence is interpreted as a different degree of free-volume distributions at the surface and the interface with Si.     

Electroless decoration of macroscale foam with nickel nano-spikes: A scalable route toward efficient catalyst electrodes

Electroless deposition of anisotropic catalyst layers is introduced as an efficient approach to fabricate high-performing multiscale electrode architectures. In the present study, a biomass-derived, solidified foam is coated with nickel nano-spikes. This results in an amplification of the surface area and an introduction of catalytic functionality, while the favorable mass transfer properties of the porous support are retained. Both the substrate and the metal film are produced using simple, readily scalable processes. The support is prepared from liquefied sawdust by self-foaming, and nickel deposition is performed by immersion in a hydrazine-based plating bath. The favorable functional properties of the nickel-coated foam are demonstrated in enzyme-free glucose sensing. Due to the large surface area and the high activity of the nickel nanofilm, an outstanding sensitivity of 8.1 mA mM^− 1 cm^− 2 and a low detection limit of 60 nM were achieved.     

Structural and electrochemical properties of a porous nanostructured SnO2 film electrode for lithium-ion batteries

A B₂O₃-doped SnO₂ thin film was prepared by a novel experimental procedure combining the electrodeposition and the hydrothermal treatment, and its structure and electrochemical properties were investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) analysis, energy dispersive X-ray (EDX) spectroscopy and galvanostatic charge–discharge tests. It was found that the as-prepared modified SnO₂ film shows a porous network structure with large specific surface area and high crystallinity. The results of electrochemical tests showed that the modified SnO₂ electrode presents the largest reversible capacity of 676 mAh g^?1 at the fourth cycle, close to the theoretical capacity of SnO₂ (790 mAh g^?1); and it still delivers a reversible Li storage capacity of 524 mAh g^?1 after 50 cycles. The reasons that the modified SnO₂ film electrode shows excellent electrochemical properties were also discussed.     

Silica–zirconia membranes for nanofiltration

Inorganic nanofiltration membranes were fabricated from silica–zirconia composite colloidal sol (molar ratio Si/Zr=9/1) using a sol–gel process. Molecular weight cut-off (MWCO) was successfully controlled between 200 and 1000 Da by regulating the colloidal diameters of sol solutions in the final coating stage. The pure water permeabilities ranged from 0.15×10⁻¹¹ to 1.5×10⁻¹¹ m³ m⁻² s⁻¹ Pa⁻¹. Pore size and pore size distribution were estimated based on the dynamic method of humid air permeation, and found to be from 1.0 to 2.9 nm. The MWCO obtained from NF experiments using neutral organic solutes corresponds well with the pore diameters estimated from the dynamic permeation method. Silica–zirconia membranes were found to be stable in aqueous solution for periods in excess of four months.