Thermogravimetric analysis and differential scanning calorimetric studies on nanoclay-filled TPU/PP blends

Thermal stability of ester-thermoplastic polyurethane (TPU)/polypropylene (PP) and ether-TPU/PP blends was evaluated by thermogravimetric studies. Thermal studies were made as a function of blend ratio. Effects of compatibilization using MA-g-PP and nanoclay addition on thermal stability were evaluated. Mass loss at 400 °C was found to decrease with increasing PP content were determined. Finally the compatibility and crystallization behavior of the blends were studied by differential scanning calorimetry. Compared to the ether-TPU blend nanocomposites, the ester-TPU blends showed better compatibility and thermal stability.     

聚丙烯/多壁碳纳米管复合材料的热性能和流变性能

用熔融共混法制备了聚丙烯多壁碳纳米管(PP MWNTs)复合材料,TGA研究表明在氮气气氛下碳纳米管显著增加了聚丙烯基体的热稳定性.3wt%MWNTs可使PP热分解起始温度提高44℃.非等温结晶研究表明MWNTs对PP基体的结晶行为没有明显的影响.流变测试结果表明PP MWNTs复合材料的储能模量G′和损耗模量G″随着MWNTs含量增加逐渐增大.1wt%MWNTs的PP聚合物的零剪切粘度最低,5wt%MWNTs的PP聚合物的零剪切粘度最高,PP和3wt%MWNTs的PP纳米聚合物的零剪切粘度居于二者之间,随着频率的增加,剪切稀化作用越来越明显,呈现出假塑性流体行为.含5wt%MWNTs的PP复合材料的体积和表面电阻率与纯PP相比分别下降了9个和4个数量级,表明少量的MWNTs可以显著改变PP的电学性能.     

Effect of moisture on the dynamic mechanical relaxation of polyamide-6/clay nanocomposites

This article investigates the effect of moisture on the dynamic mechanical behavior of polyamide-6 (PA6)/clay nanocomposites with dynamic mechanical analysis from −130 to 110 °C. The storage moduli increase with the clay loading for dried and moisture-absorbed samples because of the enhancing effect from the high-aspect-ratio nanoclay. Storage moduli for moisture-exposed samples are lower than those for dried samples; the longer the moisture absorption period is, the lower the moduli are for neat PA6 and PA6/clay nanocomposites. At temperatures below about 10 °C, however, samples exposed to moisture for longer periods tend to be stiffer than dried samples, probably because of the stiffening effect of ice. The peak temperature of the β relaxation shifts from −53 to −65 °C as the moisture content increases. The glass-transition temperature (T_g) or α relaxation dramatically shifts; its position is significantly lowered from 62 to 17 °C as the moisture content increases (longer moisture absorption period) and from 62 to 50 °C as the clay loading increases. The observed depression of the storage modulus and T_g may be attributed to the plasticization effect of moisture absorption. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1823–1830, 2004     

Effect of nanosized carbon black on thermal stability and flame retardancy of polypropylene/carbon nanotubes nanocomposites

Nanosized carbon black (CB) was introduced into polypropylene/carbon nanotubes (PP/CNTs) nanocomposites to investigate the effect of multi‐component nanofillers on the thermal stability and flammability properties of PP. The obtained ternary nanocomposites displayed dramatically improved thermal stability compared with neat PP and PP/CNTs nanocomposites. Moreover, the flame retardancy of resultant nanocomposites was greatly improved with a significant reduction in peak heat release rate and increase of limited oxygen index value, and it was strongly dependent on the content of CB. This enhanced effect was attributed mainly to the formation of good carbon protective layers by CB and CNTs during combustion. Rheological properties further confirmed that CB played an important role on promoting the formation of crosslink network on the base of PP/CNTs system, which were also responsible for the improved thermal stability and flame retardancy of PP. Copyright © 2013 John Wiley & Sons, Ltd.     

Multiwalled carbon nanotube promotes crystallisation while preserving co-continuous phase morphology of polycarbonate/polypropylene blend

The influence of multiwalled carbon nanotubes (MWCNTs) on phase morphology, lamellar structure, thermal stability, melting behaviour and isothermal crystallisation kinetics of polycarbonate/polypropylene (PC/PP) blend nanocomposites has been investigated. Both neat blends and PC/PP (60/40)/MWCNT nanocomposites were prepared by melt mixing method. Morphological analyses were performed by high-resolution X-ray micro-computed tomography and scanning electron microscopy. The co-continuous morphology of the blend was retained irrespective of MWCNT loading. In addition, a substantial refinement in the co-continuous structure was observed. Wide angle and small angle X-ray scattering studies were used to analyse the structural properties of the blend nanocomposites. The addition of MWCNT increases the long period of polypropylene. The influence of addition of MWCNT on the crystallisation temperature and equilibrium melting temperature (Tm°) of polypropylene was followed. The MWCNTs promote crystallisation rate of polypropylene in the blend nanocomposites.     

Polypropylene/carbon nanotube magnetic composites obtained using carbon nanotubes from sawdust

Magnetic polypropylene (PP) nanocomposites with different loadings (from 0.5 to 20 wt %) of carbon nanotubes with iron (CNT‐Fe) were fabricated using the melt‐mixing method. The carbon nanotubes were synthesized by pyrolysis of sawdust from the furniture industry. The morphological characterization shows homogenous dispersion of the filler in the polymer matrix. The addition of only 0.5 wt % CNT‐Fe already results in ferromagnetic behavior in the diamagnetic polymer matrix. The thermal properties were investigated using thermogravimetric analysis and differential scanning calorimetry. The results show an increase in the maximum degradation, crystallization, and melting temperatures of the nanocomposites compared with neat PP. The nanocomposites showed improvement in terms of mechanical and oxygen permeability properties. A very significant result of the work is the high remnant magnetization and coercivity values of the nanocomposites at room temperature whereas most of the works on similar systems show magnetic properties only at very low temperatures.     

Sliding Wear Behavior of Nanoclay Filled Polypropylene/Ultra High Molecular Weight Polyethylene/Carbon Short Fiber Nanocomposites

In the present investigation, authors made an attempt to study the sliding wear behavior of polypropylene/ultrahigh molecular weight polyethylene (PP/UHMWPE, 90/10) blends loaded with 30% carbon short fibers (CSF) as reinforcement and nanoclay as filler material. The nanocomposites have been prepared with varying amounts viz., 0, 1, 2 and 3 wt% of nanoclay. The composites were prepared by melt mixing at 60 rpm extruder speed and compression moulding at 180°C. From all the composites, 6 mm diameter and 25 mm length sliding wear specimens were prepared. Sliding wear loss, specific wear rate and coefficient of friction were investigated by using computerized pin-on–disc machine at normal applied loads of 20, 30 and 40 N; at a sliding velocity of 1.5 m/s and at two abrading distances viz., 200 and 300 m. The wear behavior data reveals that 3 wt% nanoclay filled composite exhibits higher wear resistance and lowest specific wear rate as compared to other nanocomposites. Also morphological study was carried out for wear out surfaces of all the composites using scanning electron microscopy (SEM).     

Enthalpy relaxation in the cooling/heating cycles of polypropylene/organosilica nanocomposites: I: Non-isothermal crystallization

Non-isothermal crystallization of the neat isotactic polypropylene homopolymer (PP-0) and of a series of nanocomposites (PNC) containing up to 4.68 vol.% of organosilica was studied in the standard DSC mode during constant-rate cooling from the melt state.Analysis of the nucleation parameters derived from cooling rate dependencies of the temperatures for the onset of crystallization exotherms revealed a slight but systematic increase of the nucleation barrier for lamellar crystallization of PP in the PNC concomitant to stronger restrictions to transport of PP segments across the melt/lamellar crystal interface. The overall crystallization rate data for the PNC were consistent with the assumption of two separate contributions from the initial (unconstrained), and the subsequent (constrained) growth mechanisms, respectively.The obtained results were considered as evidence for the coexistence in undercooled PP melts of the PNC of initial crystal nucleation and growth sites characteristic for the neat PP-0, and the basically different sites (presumably, PP chains anchored by both ends to the surfaces of two adjacent nanoparticles).     

Effect of compatibilizer and electron irradiation on free-volume and microhardness of syndiotactic polypropylene/clay nanocomposites

Positron annihilation lifetime spectroscopy (PALS) and microindentation methods were applied to study the modification of syndiotactic polypropylene properties (PP) due to introducing of nanoclay (4 wt%) and maleic anhydride-modified PP oligomer into the polymer matrix.The influence of electron irradiation of nanocomposites with different doses (⩽440 kGy) was also studied. It was found that the initial irradiation with 30 kGy has a considerable effect on o-Ps lifetimes and intensities. However, the studied materials do not show noticeable differences in their behavior.     

Morphology and properties of polypropylene/ethylene–octene copolymer/clay nanocomposites with double compatibilizers

The influence of nanoclay on the morphology and properties of the polypropylene (PP)/ethylene–octene block copolymer (EOC) blend with double compatibilizers of maleated PP (PP‐g‐MA) and maleated EOC (EOC‐g‐MA) was investigated and compared with the nanocomposites containing either PP‐g‐MA or EOC‐g‐MA as a compatibilizer. X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy were utilized for morphological characterization in conjunction with dynamic mechanical thermal analysis, mechanical testing, and rheological evaluation of these nanocomposites. The results suggested that in the nanocomposite including both compatibilizers of PP‐g‐MA and EOC‐g‐MA, clay was dispersed as a mixed structure of intercalation and exfoliation in both phases of the polymer blend. Comparing the mechanical properties of the studied nanocomposite with nanocomposites of PP/EOC/PP‐g‐MA/clay and PP/EOC/EOC‐g‐MA/clay also indicated that the nanocomposite containing mixed compatibilizers displayed higher tensile modulus, tensile strength, and complex viscosity because of the better dispersion of clay in both phases. The results also confirmed the increased structural stability and reduced dispersed phase size of PP/EOC/PP‐g‐MA/EOC‐g‐MA blend in the presence of clay that proposed the compatibilization role of clay in this nanocomposite. Copyright © 2014 John Wiley & Sons, Ltd.     

Characterisation of the dispersion in polymer flame retarded nanocomposites

Flame retardant nanocomposites have attracted many research efforts because they combine the advantages of a conventional flame retardant polymer with that of polymer nanocomposite. However the properties obtained depend on the dispersion of the nanoparticles. In this study, three types of polymer flame retarded nanocomposites based on different matrices (polypropylene (PP), polybutadiene terephtalate (PBT) and polyamide 6 (PA6)) have been prepared by extrusion. In order to investigate the dispersion of nanoparticles in the polymer containing flame retardant, conventional methods used to characterise the morphology of composites have been applied to FR composites containing nanoclays. XRD, TEM and melt rheology give useful information to describe the dispersion of the nanofiller in the flame retarded nanocomposite. In the PA6-OP1311 (phosphorus based flame retardant) materials, the clay is well dispersed unlike in PBT and PP materials where microcomposites are obtained with some intercalation. The poor dispersion is also highlighted by NMR measurements but the presence of flame retardant particles interferes in the quantitative evaluation of nanoclay dispersion and underestimations are made.     

Effect of environmental weathering on flexural creep behavior of long fiber-reinforced thermoplastic composites

Flexural creep behavior of nylon 6/6 (NY66)- and polypropylene (PP)- based long fiber (l/d = 2000−10 000) thermoplastic (LFT) composites was investigated as a function of ultraviolet irradiation and moisture absorption. Extrusion/compression-molded panels were prepared according to ASTM D-2990 and conditioned according to ASTM D-618. NY66 and PP LFTs were characterized using scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and Fourier-transform infrared (FTIR) spectroscopy in the unexposed condition, and as-exposed to 253.7 nm UV radiation. The creep compliance of PP LFT increased with increasing UV exposure, whereas the creep compliance of NY66 LFT showed a moderate decrease with increasing UV exposure. Moisture absorption experiments were performed in boiling water until saturation on NY66 and its LFT composites. Characterization of desorbed moisture absorption specimens suggested slight variation in the structure, and an analysis of creep compliances showed minimal changes as compared to the dry/unexposed specimens.     

Nanocomposite hydrogel from grafting of acrylamide onto HPMC using sodium montmorillonite nanoclay and removal of crystal violet dye

Hydrogel nanocomposites were synthesized from grafting of acrylamide onto hydroxypropyl methylcellulose using methylenebisacrylamide crosslinker and sodium montmorillonite (Na-MMt) nanoclay. The effect of nanoclay content on the swelling of nanocomposites was investigated and an optimum swelling capacity was obtained at 12.7 wt% of Na-MMt. The effect of salt solutions on the swelling of nanocomposites revealed that the degree of swelling of samples depends only slightly on the salinity. The structure of nanocomposites was characterized by XRD, SEM, FTIR, and TEM techniques. The XRD and TEM results confirmed the exfoliation of Na-MMt nanoclay in nanocomposite matrix. The morphology of the nanocomposites was characterized by SEM technique and according to the results a loose surface was observed. The nanocomposite hydrogels were evaluated to remove cationic crystal violet dye from water. The investigation of the dye adsorption capacity and rate of nanocomposite hydrogels as a function of Na-MMt content revealed that the both adsorption capacity and rate is enhanced as the nanoclay content is increased in nanocomposite composition. The experimental equilibrated adsorption capacity of nanocomposites was analyzed using Freundlich and Langmuir isotherm models. The best fit to the experimental data was obtained with the Langmuir model.     

聚丙烯/蒙脱土纳米复合材料的等温结晶研究

采用差示扫描量热法 (DSC)对插层聚合法制备的聚丙烯 /蒙脱土纳米复合材料 (PP MMT)的等温结晶过程进行了研究 .引入蒙脱土 (MMT)后 ,PP MMT的结晶速率大幅度提高 ,相对结晶度略有下降 .采用Avrami方程对结晶动力学进行研究 ,Avrami指数n≈ 3 .0 ,半结晶时间t1 2 大幅度降低 .采用Hoffman理论计算了PP MMT的球晶生长的单位面积表面自由能σe,结果表明σe 随MMT含量的增加逐渐降低     

Nanofibrillated cellulose (NFC) reinforced polyvinyl alcohol (PVOH) nanocomposites: properties, solubility of carbon dioxide, and foaming

Polyvinyl alcohol (PVOH) and its nanofibrillated cellulose (NFC) reinforced nanocomposites were produced and foamed and its properties—such as the dynamic mechanical properties, crystallization behavior, and solubility of carbon dioxide (CO₂)—were evaluated. PVOH was mixed with an NFC fiber suspension in water followed by casting. Transmission electron microscopy (TEM) images, as well as the optical transparency of the films, revealed that the NFC fibers dispersed well in the resulting PVOH/NFC nanocomposites. Adding NFC increased the tensile modulus of the PVOH/NFC nanocomposites nearly threefold. Differential scanning calorimetry (DSC) analysis showed that the NFC served as a nucleating agent, promoting the early onset of crystallization. However, high NFC content also led to greater thermal degradation of the PVOH matrix. PVOH/NFC nanocomposites were sensitive to moisture content and dynamic mechanical analysis (DMA) tests showed that, at room temperature, the storage modulus increased with decreasing moisture content. The solubility of CO₂ in the PVOH/NFC nanocomposites depended on their moisture content and decreased with the addition of NFC. Moreover, the desorption diffusivity increased as more NFC was added. Finally, the foaming behavior of the PVOH/NFC nanocomposites was studied using CO₂ and/or water as the physical foaming agent(s) in a batch foaming process. Only samples with a high moisture content were able to foam with CO₂. Furthermore, the PVOH/NFC nanocomposites exhibited finer and more anisotropic cell morphologies than the neat PVOH films. In the absence of moisture, no foaming was observed in the CO₂-saturated neat PVOH or PVOH/NFC nanocomposite samples.     

Improvements in the oxygen barrier property of polypropylene nanocomposites

A nanocomposite consisting of polypropylene (PP)/nanoclay (montmorillonite) was prepared by means of a melt‐compounding process with the use of a twin‐screw extruder. Because of the complex dispersion of polar and hydrophilic clays that have many cations in the nonpolar and hydrophobic PP, amino‐silane was introduced to modify the surface of the clays. Also, to improve the compatibility of the modified nanoclay with PP, a PP‐graft‐maleic anhydride was used as a compatibilizer. From Fourier transform infrared spectroscopy analysis and the mechanical property test results, it was confirmed that the surface of the nanoclay was properly modified, and it was successfully dispersed in the PP matrix. The composite was investigated by electron microscopy to analyze its morphology and the degree of dispersion of the nanoclay. An analysis of oxygen permeability according to nanoclay content was performed, and it was found that the higher nanoclay content makes the decrease in oxygen permeability. In addition, a shelf‐life test was carried out to determine the relationship between decreased oxygen permeability and food preservation performance. The preservation performance of the food package prepared with the resin made in this study was improved because of the improvement in mechanical properties and oxygen barrier property.     

The effects of reprocessing cycles on the structure and properties of isotactic polypropylene/cloisite 15A nanocomposites

The effects of reprocessing cycles on the structure and properties of isotactic polypropylene (PP)/Cloisite 15A (OMMT) (5 wt. %) nanocomposites was studied in presence of maleic anhydride-grafted-polypropylene (PP-g-MA) (20 wt. %) used as the compatibiliser to improve the clay dispersion in the polymer matrix. The various nanocomposite samples were prepared by direct melt intercalation in an internal mixer, and further they were subjected to 4 reprocessing cycles. For comparative purposes, the neat PP was also processed under the same conditions. The nanocomposite structure and the clay dispersion have been characterized by wide angle X-ray scattering (WAXS), transmission electron microscopy (TEM) and rheological measurements. Other characterization techniques such as Fourier transform infrared spectroscopy (FT-IR), tensile measurements, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) have also been used to evaluate the property changes induced by reprocessing. The study showed through XRD patterns that the repetitive reprocessing cycles modified the initial morphology of PP/OMMT nanocomposites by improving the formation of intercalated structure, especially after the fourth cycle. Further, the addition of PP-g-MA promoted the development of intercalated/exfoliated silicate layers in the PP matrix after the second cycle. These results are in agreement with TEM observations indicating an improved silicate dispersion in the polymer matrix with reprocessing cycles displaying a morphology with both intercalated/exfoliated structures. The initial storage modulus (G′) of the nanocomposites, which was highly improved in presence of PP-g-MA seems to be less affected by reprocessing cycles at very low frequencies exhibiting a quasi-plateau compared to pristine PP/OMMT and PP. In contrast, the complex viscosity was found to decrease for the whole samples indicating that the main effect of reprocessing was a decrease in the molecular weight. Moreover, the thermal and mechanical properties of the nanocomposites were significantly reduced after the first cycle; nevertheless they remained almost unchanged during recycling. No change in the chemical structure was observed in the FT-IR spectra for both the nanocomposites and neat PP samples after 4 cycles.     

Thermal and morphological characterization of highly porous nanocomposites for possible application in potassium controlled release

The use of fertilizer and water availability are essential factors limiting the agricultural production. The controlled release technology is very promising because it allows the maintenance of fertilizer concentrations within an ideal range avoiding inefficiency and toxicity problems, minimizing the environmental impacts and improving their efficiency. In this context, the nanostructured hydrogels appear as a possible carrier vehicle for these controlled release systems due to their inherent properties, such as biodegradability, low toxicity, and cost, rapid absorption and desorption controlled capacity of water and solutes. In this work, we performed the synthesis of nanostructured hydrogels based on poly(methacrylic acid) (PMAA)/Cloisite-Na⁺ via free radical polymerization. SEM images indicated a similarity in the basic structure of all nanocomposites. The porous diameter of the hydrogels increased with increasing of nanoclay content. EDS analysis showed the ions belonging to nanoclay present in the nanocomposites, confirming the formation of true nanocomposites. TG–DTG and DSC techniques confirmed an improvement in the thermal stability of nanocomposites caused by the addition of nanoclay. For instance, the degradation initial temperature of the hydrogel was increased from 198.5 to 203.5 °C, and inversely, the degradation rate of the 2° thermal event was decreased from 0.694 to 0.472% min °C^?1, when the nanoclay was increased from 0 to 20 mass/%. Moreover, the controlled release investigation showed an improvement in the release time and quantity of the fertilizer released with nanoclay content. This result is very required for this specific application.     

增容剂对聚丙烯/粘土纳米复合材料热分解动力学的影响

采用三单体固相接枝聚丙烯作为增容剂制备了聚丙烯粘土纳米复合材料.通过XRD和TEM表征了其纳米结构.利用动态TGA方法研究了聚丙烯和纳米复合材料的热稳定性.分别采用Flynn Wall Ozawa和Kissinger法研究了聚丙烯及其纳米复合材料的热分解动力学.结果都表明,蒙脱土的加入明显提高了聚丙烯的起始热分解温度,纳米复合材料热失重10%时的温度比聚丙烯提高40K左右;纳米复合材料的热分解温度区间明显比聚丙烯的窄;纳米复合材料热分解表观活化能明显增大,与聚丙烯相比提高50%以上.     

聚丙烯/层状双氢氧化物纳米复合材料研究进展

聚丙烯/层状双氢氧化物纳米复合材料是近年来开发的新型聚合物基复合材料,具有与纯聚合物基体不同的结晶行为,而且表现出优异的机械力学性能、耐热性能、阻燃性能和耐紫外线功能等,有着广泛的应用前景。本文首先对层状双氢氧化物的结构、组成与制备方法进行简要介绍,然后重点阐述了聚丙烯/层状双氢氧化物纳米复合材料的制备、分散结构表征、结晶行为以及力学和热学等性能方面的研究进展,最后对其应用前景进行展望。