光绘:自由开源的数字散斑图像生成和评价软件

生成数字散斑图像以及对应的变形图像是数字图像相关研究的基础,然而至今仍然缺乏功能齐全、操作简单、界面友好的专业散斑生成和分析软件;研究者需要自行实现相关算法,不仅费时耗力,也增加了出错的可能性。本文发布了一款自由开源的数字散斑图像生成和评价软件:《光绘》。该软件具有散斑图生成、变形图生成、散斑质量评价和散斑图案推荐等功能:可以生成椭圆、多边形和高斯散斑;可以渲染平移、拉伸/压缩、旋转、正弦、高斯和剪切带等变形模式的变形图;可以计算散斑占空比、散斑尺寸、系统误差和随机误差等关键散斑质量评价参数;可以根据工况生成矢量格式的推荐散斑图案。本文提出向后映射初值快速估计算法和散斑图预渲染技术实现了变形图的实时渲染显示,并使用积分图像技术大幅提升了灰度梯度平方和的计算效率。该软件不仅可用于数字图像相关的学术研究和工程应用,也可服务于实验力学的教学工作,具有广阔的应用前景。     

白光散斑相关法多尺度分析Portevin-Le Chatelier剪切带变形

在适当的温度、应变率或预变形下,合金材料的拉伸试验中,将会出现伴随雪崩式剪切变形带的锯齿形塑性失稳、即PLC(Portevin-Le Chatelier)效应。本文利用图像相关求位移场的方法,对恒定加载应变率下(10-4/s),拉伸铝合金(A2017)试件时出现的PLC效应从宏观剪切带变形到微观晶粒变形等多尺度进行了观察和定量化的分析。通过对PLC效应发生时采集的试件表面的白光散斑图进行相关运算,得到试件表面剪切变形区域各点的精细位移,并在此基础上计算出剪切带区域的应变分布及剪切带的宽度。实验结果显示,当PLC效应发生时,剪切带区域的应变曲线呈台阶型,带的前后边缘应变梯度较大,中间近似呈平台状,带外区域应变值接近零,塑性拉伸变形主要集中在带内。     

Influence of Portevin-Le Chatelier Effect on Shear Strain Path Reversal in an Al-Mg Alloy at Room and High Temperatures

The main objective of this study is to characterize the mechanical behaviour of an Al-Mg alloy in conditions close to those encountered during sheet forming processes, i.e. with strain path changes and at strain rates and temperatures in the range 1.2×10^?3–1.2×10^?1 s^?1 and 25–200°C, respectively. The onset of jerky flow and the interaction of dynamic strain ageing with the work-hardening are investigated during reversed-loading in specific simple shear tests, which consist of loading up to various shear strain values followed by reloading in the opposite direction, combined with direct observations of the sample surface using a digital image correlation technique. Both strain path changes and temperature are clearly shown to influence the occurrence and onset of the Portevin-Le Chatelier (PLC) effect. Moreover, the Bauschinger effect observed in the material response shows that the PLC effect has a major influence on the kinematic contribution to work-hardening as well as its stagnation during the reloading stage, which could open up interesting lines of research to improve theoretical plasticity models for this family of aluminium alloys.     

Experimental Study on Three-Dimensional Deformation Field of Portevin–Le Chatelier Effect Using Digital Image Correlation

In view of its high precision and high efficiency, three-dimensional digital image correlation (3D-DIC) is widely used to accurately measure full-field deformation. A spatiotemporal experimental study using 3D-DIC to explore the Portevin–Le Chatelier (PLC) deformational behavior, provides a new insight into the whole 3D deformation field, including the out-of-plane displacement, and in particular the relationship between the serrations and the strain field in the deformation bands corresponding to individual serrations. Specimens 1, 2 and 3 mm thick of 5456 Al-based alloy were tested in uniaxial tension at room temperature at strain rates from 1.8 × 10^?4 to 9.1 × 10^?3s^?1. The spatial and temporal characteristics of the strain localization were quantitatively analyzed. The out-of-plane displacement increment field (w) of the localized bands was observed by 3D-DIC, and found to be related to the specimen thickness and the in-plane strain increment. The largest displacement increments were respectively 15, 10 and 5 μm for 3, 2 and 1 mm specimens at maximum strain increment of about 12000 με. The elastic shrinkage outside the deformation bands was found to be an essential characteristic of the PLC effect. The width of the PLC band (w_band) increased with increasing thickness; the angle of the PLC band (??_band) was not affected by either specimen thickness or serration amplitude. Temporally, the serrations in the plots both of in-plane strain and out-of-plane displacement vs. time coincided throughout the entire loading procedure. When PLC banding occurred, the serration amplitude within the bands was found to be proportional to the maximum strain increment in the direction of the applied tensile force (??_max).     

Relationship between Local Strain Jumps and Temperature Bursts Due to the Portevin-Le Chatelier Effect in an Al-Mg Alloy

Local strain and temperature of an AA5754-O aluminum alloy sheet have been full-field measured during monotonous tensile tests carried out at room temperature. Sharp strain increases and temperature bursts which are locally generated by the Portevin-Le Chatelier phenomenon have been measured at the same point for two strain rates: V2?=?1.9?×?10^?3?s^?1 and V10?=?9.7?×?10^?3?s^?1. A relationship, which is based on the underlying physical mechanisms, has been established between the strain and the temperature and experimentally verified for the highest strain rate V10. The discrepancy between the theoretical and experimental results for the lowest strain rate V2 suggests that the localized plastic deformations do not follow an adiabatic transformation. Such a set-up seems to offer a direct and experimental method to check the adiabatic character of localized plastic deformations.     

An experimental and numerical investigation of the behaviour of AA5083 aluminium alloy in presence of the Portevin–Le Chatelier effect

An experimental investigation of the Portevin–Le Chatelier (PLC) effect in the aluminium alloy AA5083-H116 is undertaken in this study through five different tests involving round, prismatic and flat notched specimen geometries. Measurements based on strain gages and digital image correlation (DIC) are used to capture and characterize the spatio-temporal features of the PLC behaviour. Inhomogeneous deformation with various localization bands caused by the PLC effect is observed in all tests, and the band characteristics are measured. The McCormick elastic–viscoplastic constitutive relation, developed for metals exhibiting this type of dynamic strain aging, is then described in detail, before the various parameters required by the model are determined based on available material tests. The model is finally used in full-scale 3D numerical simulations of the physical tests using the explicit solver of the non-linear finite element code LS-DYNA. It will be shown that the numerical results are able to reproduce most of the experimentally observed phenomena with reasonable accuracy. However, if the model is used to study the micromechanical mechanisms controlling the macromechanical behaviour of materials exhibiting PLC effects (such as the band morphology), more advanced constitutive relations may be required.     

Effects of Strain Path Changes on the Kinematics and the Intrinsic Dissipation Accompanying PLC Bands in Al-Mg Alloys

Experimental Mechanics - Plastic instabilities, such as the Portevin-Le Chatelier (PLC) effect, reduce material ductility and induce surface roughness during sheet metal forming. The formation and...     

Influence of precipitation on the Portevin-Le Chatelier effect in Al-Mg alloys

In the alloy with solute content higher than the limiting solubility, the solute atoms that have failed to dissolve will precipitate from the solid solution and form precipitations. In this study, the Portevin-Le Chatelier (PLC) effects in annealed 5456 and 5052 aluminum alloys with different precipitation contents have been investigated under different applied strain rates. The results suggest that precipitations have significant effect on the PLC effect and the more the precipitations are, the greater the influence is. Furthermore, the solute diffusion is pipe diffusion in 5052 alloy with lower precipitation content. However, for 5456 alloy with higher precipitation content, the diffusion is no longer the case but more complex.     

Al-Cu合金Portevin-Le Chatelier效应的多重分形分析

区别于传统的非线性动力学的吸引子结构分析,本文采用多重分形分析的研究方法讨论不同加载应变率条件下Al-Cu合金Portevin-Le Chatelier效应的多重分形特征,以揭示控制不同带型的内在动力机制。结果表明不管是哪种带型,都在一定尺度上存在着多重分形结构;同时发现B带的应力信号的均匀性高于A、C带,这反映了随着加载应变率的降低,动力系统由自组织临界性经拟周期状态过渡到混沌状态。     

第三型应变时效的提出与研究进展

第三型应变时效现象的发现使得传统的对于金属塑性流动行为的认识、位错的热激活理论以及常见的金属热粘塑性本构模型均需要进一步完善。为了系统地认识第三型应变时效,首先介绍了第三型应变时效现象区别于静态应变时效和Portevin-Le Chatelie动态应变时效的宏观特征,其次,对第三型应变时效的微观机理以及第三型应变时效与Portevin-Le Chatelier动态应变时效、蓝脆现象以及机械波谱的关联性进行了系统总结。最后,介绍了包含第三型应变时效的金属热黏塑性本构模型的发展。     

Digital speckle correlation for strain measurement by image analysis

This paper is concerned with small strain measurement utilizing the numerical processing of digital images. The proposed method has its theoretical basis in digital signal analysis and, from a methodological point of view, it can be considered as an extension to digital images of the wellknown white light speckle photography technique. That conventional method is based on the analysis of photographic plates that are exposed twice (before and after the specimen deformation) with the image of a random speckle pattern that has been previously printed on the test piece surface. The digital speckle correlation advantages consist of requiring a very simple specimen preparation and, mainly, of allowing the strain field computation just by numerical elaboration of the acquired images. In this paper, the theoretical basis of the technique and some valuable improvements to the known analogous methodologies are presented. Finally, test results for an application of digital speckle correlation are shown and advantages and disadvantages of the technique are elaborated. In addition, further developments in this area are discussed.     

Acoustic emission and the Portevin-Le Chatelier effect

Many metals and alloys which exhibit repeated discontinuous yielding (Portevin-Le Chatelier effect) also emit rather interesting acoustic energy during work hardening. Both phenomena are dramatic in dead-weight extensions of annealed specimens of brass or aluminum. The acoustic emission from such specimens was monitored and correlated with the features of the Portevin-Le Chatelier effect. It is shown that, when the discontinuous yielding subsides in aluminum, so does the acoustic emission; in fact, smooth continuous flow can occur in these materials with no detectable acoustic emission. Data are presented which are consistent with the hypothesis that, at room temperature, elastic energy released during a yield increment is proportional to the elastic energy stored since the last yield increment. This is not observed at elevated temperatures. It is concluded that additional studies of the acoustic-emission phenomena associated with plastic deformation can aid in achieving a better knowledge of the strain-hardening process for crystalline solids.     

数字图像相关法测量局域变形场中形函数和模板尺寸的影响

数字图像相关法测量均匀变形场已被普遍接受, 其测量结果可与应变片测量结果比较. 然而, 在工程测量中, 针对局域变形场(应变高度集中, 如波特文-勒夏特利埃带、试件缺口附近和裂纹尖端等), 应变片受限于其尺寸, 其测量结果是接触面内的平均应变值. 此时, 采用数字图像相关法能够测量这些局域变形场. 但形函数和模板尺寸等计算参数对计算结果影响很大, 这也导致使用者很难判断计算结果的可靠性. 论文通过对合金拉伸实验获得的不同应变梯度的波特文-勒夏特利埃带和模拟生成的带的计算分析, 发掘了形函数和模板尺寸作用于计算结果的深层机制, 证明了二阶形函数比一阶形函数更适用于高度非均匀的局域变形场. 提出了在局域应变场测量中, 当一阶和二阶形函数计算结果的相对误差小于10% 时, 二阶形函数的结果是可靠的判据.      

Complexity analysis of the Portevin-Le Chatelier in an Al alloy at different tem peratures

The complexity of the Portevin-Le Chatelier(PLC) effect in an Al alloy at different temperatures was analyzed by modified multiscale entropy. The results show that three evolutions of entropy with scale factor,i.e., near zero, monotonically increasing and peak-shape, were observed corresponding to the smooth curves, type-A serrations and type-B/-C serrations, respectively. The scale factor at the peak was onethird of the average serration period. The sample entropy increased initially and then decreased with temperature, which was opposite to the critical strain. It is also suggested that the type-A serrations corresponded to self-organized criticality and the type-B/-C serrations corresponded to chaos through the evolutions of entropy with scale factor.     

A perturbation analysis of the unstable plastic flow pattern evolution in an aluminum alloy

In the tensile loading of sheet metals made from some polycrystalline aluminum alloys, a single deformation band appears inclined to the elongation axis in the early stage of deformation, and symmetric double bands are observed in the later stage. This evolution of spatial characteristics of such an unstable plastic flow pattern in a polycrystalline aluminum alloy has been analyzed by a perturbation method. A small number of slip modes are taken to describe the tensile strain. A rate-dependent constitutive equation is used for each slip mode to account for the interaction between dislocations and solute atoms in dynamic strain aging. Unconstrained and constrained models are used to impose appropriate loading conditions at the early and later deformation stages, respectively. Both plane-strain and plane-stress cases are considered. It is found out that the change of boundary conditions and material inhomogeneity during the course of plastic deformation are closely related to the evolution of spatial characteristics of shear band (the Portevin–Le Chatelier band) patterns observed in experiments.     

Al-Cu多晶合金中锯齿形屈服现象的时序统计研究

合金中溶质原子和可动位错之间的交互作用引起材料的固溶硬化,这一交互作用在合适的应变率和温度条件下可重复发生,称为动态应变时效(DSA),从而导致锯齿形的应力屈服,同时伴随着变形带的产生,被称为Portevin-Le Chartelier(PLC)效应。本文对Al-Cu多晶合金锯齿形屈服现象中应力跌幅、跌落时间等多个特征物理量时序演化规律进行了系统的研究。结果显示,跌落时间对应变不敏感;1mm和2mm厚度试件的应力跌幅和再加载时间都近似随应变线性增加,3mm厚试件的统计结果则显示出一个明显的转变点。最后本文结合动态应变时效原理和晶体位错学,分析了实验条件(应变率和试件尺寸)对各特征物理量的影响。     

High Strain Rate Torsion Properties of Ultrafine-Grained Aluminum

Mechanical properties of most metallic materials can be improved by reducing their grain size. One of the methods used to reduce the grain size even to the nanometer level is the severe plastic deformation processing. Equal Channel Angular Pressing (ECAP) is one of the most promising severe plastic deformation processes for the nanocrystallization of ductile metals. Nanocrystalline and ultrafine grained metals usually have significantly higher strength properties but lower tensile ductility compared to the coarse grained metals. In this work, the torsion properties of ECAP processed ultrafine grained pure 1070 aluminum were studied in a wide range of strain rates using both servohydraulic materials testing machines and Hopkinson Split Bar techniques. The material exhibits extremely high ductility in torsion and the specimens did not fail even after 300% of strain. Pronounced yield point behavior was observed at strain rates 500 s⁻¹ and higher, whereas at lower strain rates the yielding was continuous. The material showed slight strain softening at the strain rate of 10⁻⁴ s⁻¹, almost ideally plastic behavior at strain rates between 10⁻³ s⁻¹ and 500 s⁻¹, and slight but increasing strain hardening at strain rates higher than that. The tests were monitored using digital cameras, and the strain distributions on the surface of the specimens were calculated using digital image correlation. The strain in the specimen localized very rapidly after yielding at all strain rates, and the localization lead to the development of a shear band. At high strain rates the shear band developed faster than at low strain rates.     

Micro- and Nanoscale Deformation Measurement of Surface and Internal Planes via Digital Image Correlation

The digital image correlation (DIC) technique is successfully applied across multiple length scales through the generation of a suitable speckle pattern at each size scale. For microscale measurements, a random speckle pattern of paint is created with a fine point airbrush. Nanoscale displacement resolution is achieved with a speckle pattern formed by solution deposition of fluorescent silica nanoparticles. When excited, the particles fluoresce and form a speckle pattern that can be imaged with an optical microscope. Displacements are measured on the surface and on an interior plane of transparent polymer samples with the different speckle patterns. Rigid body translation calibrations and uniaxial tension experiments establish a surface displacement resolution of 1 μm over a 5×6 mm scale field of view for the airbrushed samples and 17 nm over a 100×100 μm scale field of view for samples with the fluorescent nanoparticle speckle. To demonstrate the capabilities of the method, we characterize the internal deformation fields generated around silica microspheres embedded in an elastomer under tensile loading. The DIC technique enables measurement of complex deformation fields with nanoscale precision over relatively large areas, making it of particular relevance to materials that possess multiple length scales.     

韧性金属裂纹尖端损伤区内应变场测量——数字散斑相关法应用

本文用数字散斑相关方法测量了五种不同幂硬化指数韧性金属材料(铝和铜),双边裂纹尖端细观区域内应变场.对所得结果用韧性损伤模型进行了分析.在此法中以金属自然表面结构为散斑场,不同加载状态的散斑场进行比较,得到相对变形与应变.图象之间相关性 C 是变形参数或是位移及其导数的泛函.使其相关性 C 取最大值的试凑变形即为其真实变形场.这一方法在细观测量中应用得到满意的结果.