Modification of deproteinized natural rubber via grafting polymerization with maleic anhydride

Modification of natural rubber (NR) via grafting polymerization with maleic anhydride (MA) has received wide attention as it could improve the hydrophilicity of NR and extend its application to a wider application field. However, the grafting efficiency of MA onto NR in either the molten state or solution state is low and is accompanied with undesired high gel content in the grafts. In this work a novel technical route was developed in that a deproteinization operation was conducted before carrying out the grafting process and a differential microemulsion polymerization technique was applied for the grafting reaction. The effects of initiator and monomer concentration, reaction temperature, and reaction time on the grafting efficiency and gel fraction were investigated, and a comparison of the reaction performance was conducted for deproteinized NR (DPNR) and NR. The results indicated that the deproteinization operation could significantly improve the grafting efficiency and reduce the gel content, and a 29% yield of MA grafted onto the rubber backbone could be achieved at a condition of a DPNR:MA:initiator ratio of 85:9:6 (wt%) at 60 °C for 8 h.     

Solution properties of chlorinated polypropylene and maleic anhydride grafted chlorinated polypropylene

The solution behaviors of the chlorinated polypropylene (CPP) and its grafted polymers (CPP-g-MAH) were systematically studied to characterize their polar change with grafting maleic anhydride (MAH) onto the chain of CPP. The molecular weights of the polymers were determined with light scattering measurements, and the Mark–Houwink equation of CPP in toluene was also obtained. The result showed that the Mark–Houwink equation of CPP was suitable for estimating the molecular weight of the polydisperse samples of CPP and not suitable to CPP-g-MAH because the molecular polarity of the graft polymers had changed with grafting MAH onto CPP. The solubility result of CPP and CPP-g-MAH in various solvents indicated that the polarity of CPP gradually increased with grafting MAH onto its chain, which would cause the solubility of poorly hydrogen bonded solvents for CPP-g-MAH to gradually become poor, whereas that of moderately hydrogen bonded solvents for the polymers becomes better with an increase of the MAH graft content. This is consistent with the results of their dilution ratio and solubility parameter. Stabilities of the 344^# resin–CPP-g-MAH–toluene solutions showed that the miscibility of CPP-g-MAH and 344^# resin was improved with increase of the MAH grafted content.     

马来酸酐-苯乙烯熔融接枝聚丙烯的影响因素及其性能研究

用单螺杆挤出机制备了马来酸酐 (MAH) 苯乙烯 (St)对聚丙烯 (PP)的多组分单体自由基熔融接枝体系 .研究证实了当两种单体物质的量比约为 1∶1时 ,接枝物的接枝率最高 ,而熔体流动速率 (MFR)最大 .对反应体系影响因素的研究表明单体用量和引发剂用量对不同单体用量比的系列接枝物的接枝率会产生不同的影响 ;另外 ,单体用量增加 ,接枝物的MFR减小 ,过氧化二异丙苯 (DCP)用量增加 ,接枝物的MFR增加 .对多单体熔融接枝聚丙烯PP g (MAH co St)的力学性能研究发现 ,选用合适的单体用量比、单体用量和DCP用量时 ,所制备的接枝物可具有与纯PP相当或更佳的力学性能     

Radiation-induced grafting polymerization of MMA onto polybutadiene rubber latex

The grafting of methyl methacrylate (MMA) onto polybutadiene rubber latex by the direct radiation method was carried out. The effects of monomer concentration, absorbed dose and dose rate of gamma rays on the grafting yield were investigated. The graft copolymers were characterized by transmission electron microscopy (TEM), FTIR spectroscopy, and differential scanning calorimetry. TEM photographs revealed that the core–shell structures of latex particles are formed at low MMA content, and with the increasing of MMA content, the semi-IPN-like structure with core–shell could be developed due to the high gel fraction of polybutadiene (PBD) seed particles. In addition, infrared analysis confirmed that MMA could be grafted onto PBD molecular chains effectively under appropriate irradiation conditions. The interfacial adhesion between PBD rubber (core) and PMMA (shell) phases could be enhanced with the increase of MMA concentration.     

聚丙烯与马来酸酐在超临界CO2中的接枝聚合

聚丙烯(PP)以其强度高、耐热性好、密度小、易加工和价廉等特点成为重要的通用塑料。但由于非极性的分子结构,其亲水性、染色性、抗静电性、粘接性和印刷性并不理想,难以与极性聚合物和填料共混、复合。PP通过接枝引入极性基团是最常用的化学改性方法。常用的接枝单体有马来     

Grafting of maleic anhydride onto linear polyethylene: A Monte Carlo study

Monte Carlo simulation was used to study the graft of maleic anhydride (MAH) onto linear polyethylene (PE‐g‐MAH) initiated by dicumyl peroxide (DCP). Simulation results revealed that major MAH monomers attached onto PE chains as branched graft at higher MAH content. However, at extremely low MAH content, the fraction of bridged graft was very close to that of branched graft. This conclusion was somewhat different from the conventional viewpoint, namely, the fraction of bridged graft was always much lower than that of branched graft under any condition. Moreover, the results indicated that the grafting degree increased almost linearly to MAH and DCP concentrations. On the other hand, it was found that the amount of grafted MAH dropped sharply with increasing the length of grafted MAH, indicating that MAH monomers were mainly attached onto the PE chain as single MAH groups or very short oligomers. With respect to the crosslink of PE, the results showed that the fraction of PE‐(MAH)_n‐PE crosslink structure increased continuously, and hence the fraction of PE‐PE crosslink decreased with increasing MAH concentration. Finally, quantitative relationship among number average molecular weight of the PE, MAH, and DCP contents was given. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5714–5724, 2004     

Grafting copolymerization of styrene and maleic anhydride binary monomer systems induced by UV irradiation

Photografting copolymerization of maleic anhydride (MAH) and styrene (St) onto LDPE film was investigated by using a one-step method, and further thermally induced grafting copolymerization of them was carried out by using a two-step method. Regarding the photografting copolymerization of MAH/St binary monomer system, both conversion percentage (CP) and grafting efficiency (GE) increased with raising the content of MAH in the monomer feed. In addition, the content of MAH in the grafted copolymers also increased with increasing the fraction of MAH in the monomer feed. The formation of LDPE-g-P(MAH-co-St) grafted film was identified by FTIR and ESCA spectroscopy. In the case of grafting copolymerization of MAH/St by the two-step method, grafting copolymerization proceeded slowly compared with the non-grafting copolymerization. The apparent activation energy (E_a) for the non-grafting copolymerization in the solution and the grafting copolymerization on LDPE film was 24 and 82 kJ/mol, respectively, which were noticeably lower than those of MAH/vinyl acetate (MAH/VAC) binary monomer system under the similar grafting conditions. These data of E_a explained why the grafting copolymerization of styrene/MAH took place faster than that of MAH/VAC binary monomer system. The composition of the grafted copolymer chains was largely affected by the composition of the monomer feeds; however, the composition of the non-grafted copolymers nearly remained at 1/1 even in systems with largely different MAH/styrene ratios in monomer feeds. It is indicated that the non-grafting copolymerization proceeded predominantly following alternating copolymerization, but the grafting copolymerization performed random copolymerization.     

Solvothermal process for grafting maleic anhydride onto poly(ethylene 1-octene)

Solvothermal process was developed to graft maleic anhydride (MAH) onto poly(ethylene 1-octene) (POE). Fourier transform infrared spectra (FT-IR) and ¹H NMR spectra confirmed that maleic anhydride was successfully grafted onto the POE. The influences of MAH content, initiator concentration, POE concentration, reaction temperature, reaction time and solvents on the graft copolymerization were investigated through both of the grafting degree (GD) and gel content (GC). The results demonstrated that high grafting degree (up to 10.85%) could be obtained while the gel content was still low. Further studies revealed that POE-g-MAH could also be achieved in poor solvents of POE through this method.     

稀土化合物参与的聚丙烯反应挤出接枝马来酸酐

将多种稀土化合物用于等规聚丙烯(iPP)与马来酸酐(MAH)的接枝反应, 对接枝共聚物的结构、 接枝率和加工行为等进行了表征和研究. 结果表明, 稀土氧化物CeO2和Nd2O3的加入促进了iPP熔体接枝MAH的反应, 与未加入稀土化合物的接枝体系相比, MAH单体接枝率最大值分别提高了14%和25%, 同时接枝共聚物的熔体流动速率(MFR)也分别增大了34%和56%. 根据实验条件下接枝共聚物的MFR与MAH单体接枝率间的关系, 并结合熔体接枝反应机理, 提出了采用MFR来表征接枝率的方法, 并建立了工作曲线. 同时, 对不同稀土化合物抑制或促进熔体接枝反应发生的机理进行了初步探讨.     

Microwave Assisted Radical Grafting of Maleic Anhydride onto Polyethylene in Solution

The reaction of maleic anhydride (MAH) grafted onto low density polyethylene (LDPE) in nylene solvents in the presence of benzoyl peroxide (BPO) as an initiator by microwave irradiation has been investigated. The influence of reaction conditions such as initiator content, monomer content and irradiation time have been examined. In the weight composition of xylene/LDPE/MAH/BPO=10/1/1/0.07, the grafting degree reaches 56.5 mmol MAH/100 g PE within only 8 min of microwave irradiation. The grafting reaction time of microwave irradiation shortens over 40 times than in the conventional grafting reaction.     

马来酸酐-苯乙烯多组分单体熔融接枝高密度聚乙烯机理及性能研究

用单螺杆挤出机制备了马来酸酐-苯乙烯(MAH-St)多单体熔融接枝高密度聚乙烯(HDPE)体系,研究发现添加St共同接枝,可以显著提高接枝物的接枝率.随着St的增加,接枝率先增大后有所降低.当两种单体物质的量比约为1:1时,接枝物的接枝率最高,此时接枝物的熔体流动速率(MFR)最小.即MAH接枝率越高,接枝物的MFR越...     

Graft copolymerization of maleic anhydride/styrene onto isotactic polypropylene using supercritical CO2

The free‐radical grafting of maleic anhydride (MAH) and styrene (St) onto isotactic polypropylene (iPP) was studied by thermal decomposition of dicumyl peroxide (DCP) using supercritical CO₂ as a solvent and swelling agent. Several effects of molar ratio of monomer, soaking temperature and time, reaction time, and reaction pressure on the graft degree were discussed. It was found that the addition of St to the grafting system as a comonomer could significantly enhance the graft degree of the grafted PP. Under the optimal reaction condition, the maximum of iPP grafting MAH and St in supercritical CO₂ medium was 10.58%. The chemical structures and properties of grafting copolymers were characterized by Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC). The results showed that the supercritical CO₂ method had noticeable advantages over the existed method when compared, such as a lower temperature, a higher graft degree, easy separation, and environmentally benign. Copyright © 2007 John Wiley & Sons, Ltd.     

Chemical initiation mechanism of maleic anhydride grafted onto styrene-butadiene-styrene block copolymer

The mechanism of grafting styrene-butadiene-styrene (SBS) tri-block copolymer with maleic anhydride (MAH) initiated by benzoperoxide (BPO) or 2,2^′-azo-bis-isobutyronitrile (AIBN) was studied by FTIR and ¹H NMR spectroscopies. The variation of CC (double bond) content in SBS-g-MAH was used to verify the different graft mechanisms of BPO and AIBN, indicating that the chemical initiation mechanisms of MAH grafted onto SBS of AIBN is different from that of BPO. The graft reaction occurs by addition on CC for AIBN, while by removal of an allylic hydrogen atom from SBS and by addition on CC at the same time for BPO. The graft efficiency of AIBN is higher than that of BPO in this system.     

In-situ monitoring by fibre-optic NIR spectroscopy and rheometry of maleic anhydride grafting to polypropylene in a laboratory scale reactive extruder

The graft copolymerisation of maleic anhydride (MAH) onto polypropylene (PP) has been studied in situ by interfacing a laboratory scale mini-extruder/processor with a near-infrared (NIR) spectrometer via a fibre optic link. Apparent viscosity was measured simultaneously with the NIR spectra. The graft reaction was carried out at several temperatures with and without the initiator, dicumyl peroxide (DCP). Analysis of the NIR spectra showed the reaction to be first order with respect to MAH, and that the graft reaction rate was not affected by the presence of DCP. However, DCP caused a large increase in chain scission reactions leading to a dramatic drop in apparent viscosity. In the absence of DCP, scission reactions occurred at a slower rate and the apparent viscosity remained steady, after an initial drop, for about 15 min during the early part of the reaction. We suggest that a possible explanation for this might be a “repair mechanism” involving the reaction of two PP macro-radicals with a single MAH moiety, thus maintaining the molecular weight. Once the concentration of MAH drops, this reaction becomes less significant and scission reactions dominate.     

ABS的MAH/St多单体熔融接枝及其对PA6/ABS共混体系相形态和力学性能的影响

通过多单体熔融接枝的方法制备出了具有较高接枝率的ABS接枝物 (ABS g (MAH co St) ) ,并对其接枝机理进行了初步探讨 .研究表明 ,MAH、St接枝ABS时 ,反应主要发生在ABS中聚丁二烯的双键部位 .同时 ,当MAH与St的用量比约为 1:1时接枝率达到最高 .ABS g (MAH co St)作为尼龙 6 (PA6 ) ABS共混体系相容剂起到了良好的增容效果 .实验证明 ,相容剂使用前后 ,共混物的相区尺寸由几十 μm减小到 1μm以下 ,且分布更加均匀 ;共混物的拉伸强度和冲击强度等力学性能也同时得到均衡改善 .     

Melt-photografting polymerization of maleic anhydride onto LDPE film

Maleic anhydride (MAH) was photografted onto low density polyethylene substrates at temperatures above the melting point of MAH. The effects of some principal factors including irradiation temperature, photoinitiators, the intensity of UV radiation, and the far UV radiation on the grafting polymerization were investigated in detail. Percent conversion and grafting efficiency of the polymerizations were determined by the gravimetric method. The contact angles of the grafted film PE-g-PMAH against water and the FTIR spectrum of the grafted film were measured as characterization. The results show that the photografting polymerization of MAH can proceed smoothly at temperatures higher than the melting point of MAH; the far UV radiation and the intensity of the UV radiation affect the grafting polymerization greatly; the photoinitiators also have influence on the polymerization. According to the FTIR spectra, it is clearly confirmed that the grafted film samples contain anhydride groups. The contact angles demonstrate that the wettability of the grafted films is enhanced obviously, especially to those grafted film samples through hydrolysis.     

Synthesis, characterization and biodegradation of butanediamine-grafted poly(dl-lactic acid)

Novel butanediamine-grafted poly(dl-lactic acid) polymers (BDPLAs) were synthesized via a series of chemical bulk modifications in this study. Briefly, maleic anhydride (MAH) was first grafted onto the side chain of poly(dl-lactic acid) (PDLLA) molecules via melt free radical copolymerization using benzoyl peroxide (BPO) as initiator to get maleic anhydride-grafted PDLLA polymers (MPLAs); thereafter butanediamine (BDA) was immobilized onto grafted anhydride groups in MPLAs via N-acylation reaction to obtain the desired BDPLAs. Gel permeation chromatography with multi-angle laser light scattering (GPC-MALLS), FT-IR, ¹³C NMR and XPS were employed to qualitatively characterize these synthesized polymers. Rhodamine-carboxyl interaction method and ninhydrin reaction were further used to quantitatively determine the graft ratio of MAH (MAH%) in MPLAs and the graft ratio of BDA (BDA%) in BDPLAs, respectively. The degradations of BDPLAs, PDLLA and MPLAs were investigated by observation of the changes of the pH value of incubation medium, molecular weight and weight loss ratio for a time interval of 12 weeks in vitro, respectively. The results revealed that grafting butanediamine onto PDLLA has weakened or neutralized the acidity of PDLLA degradation products. A uniform degradation of BDPLAs was observed in comparison with an acidity-induced auto-accelerating degradation featured by PDLLA and MPLAs. The biodegradation behaviors of BDPLAs are tunable by controlling the content of BDA. BDPLAs might be a new derivative of PDLLA-based biodegradable materials for medical applications without acidity-caused irritations and acidity-induced auto-accelerating degradation behavior as that of PDLLA.     

GRAFTING OF PEROXIDE-INITIATED MALEIC ANHYDRIDE ON SPHERICAL PE／PP IN-REACTOR BLEND GRANULES

Spherical polyethylene/polypropylene (PE/PP) in-reactor blend granules with various ethylene/propylene molar ratios and high porosity were synthesized using a high yield TiCl4/MgCl2 supported catalyst. A solution of benzoyl peroxide (BPO)/maleic anhydride (MAH)/xylene (interfacial reagent) or BPO/MAH/St (comonomer) was absorbed onto the PE/PP inreactor blend granules, and solid phase gratt polymerization of MAH on PE/PP was conducted. The amount of grafted MAH on PE/PP was measured through chemical titration. The results showed that solid phase graft polymerization of MAH in PE/PP in-reactor blend granules produced graft copolymer with high amount of grafted MAH, and the amount of grafted MAH was raised slightly when St was introduced as comonomer. The graft in-reactor blend was fractionated into five fractions through temperature-gradient extraction fractionation (TGEF), and the fractions were analyzed by FTIR. The results revealed that MAH is mainly grafted on the PE segments, whereas MAH was predominantly grafted on the PP segments when St was present in the graft polymerization system. In addition, the final product is still in the form of regular spherical granules, which is beneficial for industrial processing.     

A study on melt grafting of maleic anhydride onto low‐density polyethylene and its blend with polyamide 6

Graft copolymerization of low‐density polyethylene (LDPE) with a maleic anhydride (MAH) was performed using intermeshing corotating twin‐screw extruder in the presence of benzoyl peroxide (BPO). The LDPE/polyamide 6 (PA6) and LDPE‐g‐MAH/PA6 blends were prepared in a corotating twin‐screw extruder. The melt viscosity of the grafted LDPE was measured by a capillary rheometer. The grafted copolymer was characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microcopy (SEM). The influence of the variation in temperature, BPO and MAH concentration, and temperature on the grafting degree and on the melt viscosity was studied. The grafting degree increased appreciably up to about 0.45 phr and then decreased continuously with an increasing BPO concentration. According to the FTIR analysis, it was found that the amount of grafted MAH on the LDPE chains was ～5.1%. Thermal analysis showed that melting temperature of the graft copolymers decreases with increasing grafting degree. In addition to this, loss modulus (E″) of the copolymers first increased little with increasing grafting and then obviously decreased with increasing grafting degree. Furthermore, the results revealed that the tensile strength of the blends increased linearly with increasing PA6 content. The results of SEM and mechanical test showed that the blends have good interfacial adhesion and good stability of the phase structure, which is reflected in the mechanical properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 267–275, 2010     

Polymers from renewable resources. II. A study in the radio chemical grafting of poly(styrene‐alt‐maleic anhydride) onto cellulose extracted from pine needles

A binary mixture of styrene and maleic anhydride has been graft copolymerized onto cellulose extracted from Pinus roxburghii needles. The reaction was initiated with gamma rays in air by the simultaneous irradiation method. Graft copolymerization was studied under optimum conditions of total dose of radiation, amount of water, and molar concentration previously worked out for grafting styrene onto cellulose. Percentage of total conversion (Pg), grafting efficiency (%), percentage of grafting (Pg), and rates of polymerization (R_p), grafting (R_g), and homopolymerization (R_h) have been determined as a function of maleic anhydride concentration. The high degree of kinetic regularity and the linear dependence of the rate of polymerization on maleic anhydride concentration, along with the low and nearly constant rate of homopolymerization suggest that the monomers first form a complexomer which then polymerizes to form grafted chains with an alternating sequence. Grafting parameters and reaction rates achieve maximum values when the molar ratio of styrene to maleic anhydride is 1 : 1. Further evidence for the alternating monomer sequence is obtained from quantitatively evaluating the composition of the grafted chains from the FT‐IR spectra, in which the ratio of anhydride absorbance to aromatic (CC) absorbance for the stretching bands assigned to the grafted monomers remained constant and independent of the feed ratio of maleic anhydride to styrene. Thermal behaviour of the graft copolymers revealed that all graft copolymers exhibit single stage decomposition with characteristic transitions at 161–165°C and 290–300°C. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1763–1769, 1999